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GSi 40 Series Assembly Manual

75 ft. (22.86 m) diameter metric roof
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75 Ft. (22.86 m) Diameter Metric
Roof Assembly - Alpha
Models:
40-SERIES 4.00" CORRUGATION SILO
Assembly Manual
PNEG-M4075A
Version 1.0
Date: 06-21-19
PNEG-M4075A

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  • Page 1 75 Ft. (22.86 m) Diameter Metric Roof Assembly - Alpha Models: 40-SERIES 4.00" CORRUGATION SILO Assembly Manual PNEG-M4075A Version 1.0 Date: 06-21-19 PNEG-M4075A...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 3: Table Of Contents

    Contents Chapter 1 Safety Precautions ........................5 Safety Guidelines ........................5 Safety Decals ..........................9 Safety Sign-off Sheet.........................10 Chapter 2 Roof Assembly........................11 Parts List ..........................11 Bolt Torque Specifications......................18 Roof Assembly..........................19 Chapter 3 Roof Accessories ........................43 Inspection Port Cover ........................44 Roof Vent Assembly ........................46 Limited Warranty —...
  • Page 4 NOTES PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 5: Chapter 1 Safety Precautions

    Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Safety Decals ▪ Safety Sign-off Sheet Safety Guidelines Follow Safety Instructions Use Personal Protective Equipment PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 6 Chapter 1: Safety Precautions Do Not Enter Bin Prevent Roof Damage due to Vacuum Pressure PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 7 Chapter 1: Safety Precautions Unload Bin Correctly Do Not Overfill the Bin PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 8 Chapter 1: Safety Precautions Stay Clear of Hoisted Equipment Sharp Edge Hazard Store Bin Sheets Properly Install and Operate Equipment Properly Rotating Auger Hazard PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 9: Safety Decals

    Chapter 1: Safety Precautions Safety Decals To replace a damaged or missing decal, contact GSI to receive a free replacement. Location Decal No. Decal DC-2306 DC-2161 PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 10: Safety Sign-Off Sheet

    Chapter 1: Safety Precautions DC-2210 Safety Sign-off Sheet Date Employee Name Supervisor Name ST-0007 PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 11: Chapter 2 Roof Assembly

    Roof Assembly Topics Covered in this Chapter ▪ Parts List ▪ Bolt Torque Specifications ▪ Roof Assembly Parts List PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 12 Chapter 2: Roof Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 13 Chapter 2: Roof Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 14 Chapter 2: Roof Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 15 Chapter 2: Roof Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 16 Chapter 2: Roof Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 17 Chapter 2: Roof Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 18: Bolt Torque Specifications

    Chapter 2: Roof Assembly Table 2-1 Hardware list Description S.No Part No M08 x 30N flange bolt with LPDE sealing washer S-BFUBM08030BF M10 x 25N flange bolt with LPDE sealing washer S-BFUBM10025BF M10 x 25N flange bolt S-BFSBM10025BN M10 x 35N flange bolt S-BFSBM10035BN M12 x 35N flange bolt with LPDE sealing washer S-BFUBM12035BF...

  • Page 19: Roof Assembly

    Chapter 2: Roof Assembly Roof Assembly Figure 2-1 Attaching the inside stiffener to the top outside stiffener Figure 2-2 Attaching the eave bracket to the inside stiffener PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 20 Chapter 2: Roof Assembly Figure 2-3 Eave angle alignment Figure 2-4 Attaching the eave angle to the sidewall sheet PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 21 Chapter 2: Roof Assembly NOTE: Do NOT tighten all the bolts until the roof installation has been completed. Figure 2-5 Connecting the tension member and compression member to the eave bracket Figure 2-6 Attaching the center collar rafter clips to the rafter PNEG-M4075A 75 Ft.
  • Page 22 Chapter 2: Roof Assembly Figure 2-7 Temperature cable bracket locations Figure 2-8 Installing the temperature cable brackets PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 23 Chapter 2: Roof Assembly Figure 2-9 Installing the supplier link to the temperature cable bracket Figure 2-10 Installing the supplier link to the outer center collar PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 24 Chapter 2: Roof Assembly Figure 2-11 Purlin clips identification and attachment locations of purlins to rafters Figure 2-12 Distance of purlins from rafter end PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 25 Chapter 2: Roof Assembly Figure 2-13 Assembling the purlins with lower purlin clips to the A-frame Figure 2-14 Assembling the purlins with lower and upper purlin clips to the A-frame PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 26 Chapter 2: Roof Assembly Figure 2-15 Assembling the double A-frame Figure 2-16 Diagonal bracing alignment with reference to the center collar PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 27 Chapter 2: Roof Assembly Figure 2-17 Assembling the diagonal bracing to the A-frame Figure 2-18 Assembling the one side of the outer center collar PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 28 Chapter 2: Roof Assembly Figure 2-19 Assembling the another side of the outer center collar Figure 2-20 Assembling the lower stand-off bracket to the outer center collar PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 29 Chapter 2: Roof Assembly Figure 2-21 Center collar placement Figure 2-22 Recommended lifting references for A-frame sections PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 30 Chapter 2: Roof Assembly Figure 2-23 Recommended lifting references for double A-frame sections Figure 2-24 Attaching the A-frames to the center collar PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 31 Chapter 2: Roof Assembly Figure 2-25 Attaching the A-frame to the eave bracket Figure 2-26 Assembling the roof panel clips PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 32 Chapter 2: Roof Assembly Figure 2-27 Installing the intermediate purlins with lower purlin clips Figure 2-28 Installing the intermediate purlins with lower and upper purlin clips PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 33 Chapter 2: Roof Assembly Figure 2-29 Roof panel overview Figure 2-30 Installing the roof panels PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 34 Chapter 2: Roof Assembly Figure 2-31 Installing the roof panels into exposed gaps Figure 2-32 Field drilled holes for roof panels PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 35 Chapter 2: Roof Assembly Figure 2-33 Installing the first roof flashing section Figure 2-34 Installing the remaining roof flashing sections PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 36 Chapter 2: Roof Assembly Figure 2-35 Assembling the center collar brackets to the inner center collar Figure 2-36 Installing the inner center collar to the outer center collar PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 37 Chapter 2: Roof Assembly Figure 2-37 Installing the remaining inner center collar brackets Figure 2-38 Placing the strip of caulk on roof flashing PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 38 Chapter 2: Roof Assembly Figure 2-39 Installing the first top panel Figure 2-40 Placing a strip of caulk on the first top panel PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 39 Chapter 2: Roof Assembly Figure 2-41 Installing the adjacent top panels Figure 2-42 Installing the upper stand-off support brackets PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 40 Chapter 2: Roof Assembly Figure 2-43 Placing a strip of caulk on the top panels Figure 2-44 Lifting and installing the center cap plate PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 41 Chapter 2: Roof Assembly Figure 2-45 Installing the flashing lock NOTE: Tighten all the bolts now as per the Torque Specifications. See Bolt Torque Specifications, page PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...
  • Page 42 NOTES PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 43: Chapter 3 Roof Accessories

    Roof Accessories Topics Covered in this Chapter ▪ Inspection Port Cover ▪ Roof Vent Assembly PNEG-M4075A 75 Ft. (22.86 m) Diameter Alpha Roof...

  • Page 44: Inspection Port Cover

    Chapter 3: Roof Accessories Inspection Port Cover Figure 3-1 Installing the inspection port cover M08 x 25 flange bolt (S-FBM08025) Latch base bracket (MW-305-M) M08 x 100 HHCS bolt (S-BMPT08100) Inspection port seal strip M08 plastic washer (S-FWPM8) Inspection port sill (MW-OBSILL) M08 nut (S-FNM08) Hinge leaf (MW-273) M08 nylock nut (S-NLNM08)
  • Page 45 Chapter 3: Roof Accessories Figure 3-2 Installing the inspection port cover (using bin hardware) M08 x 30N flange bolt with sealing washer Latch base bracket (MW-305-M) (S-BFUBM08030BF) M08 x 100 HHCS bolt (S-BMPT08100) Inspection port seal strip M08 flange nut (S-BFSBM08B) Inspection port sill (MW-OBSILL) M08 nylock nut (S-NLNM08) Hinge leaf (MW-273)

  • Page 46: Roof Vent Assembly

    Chapter 3: Roof Accessories Roof Vent Assembly Figure 3-3 Installing the roof vent M08 x 25 flange bolt (S-FBM08025) Roof vent seal strip (MIS-6788-M) M08 plastic washer (S-FWPM8) Roof vent hold down angle (MIS-4404) M08 flange nut (S-FNM08) Roof vent housing assembly (MIS-6773-M) Roof vent punched panels (ETR-0394-VP4L) 0.6 m caulking (S-4458) PNEG-M4075A 75 Ft.

  • Page 47: Limited Warranty - Eme Grain Products

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 48 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2019 by The GSI Group, LLC Printed in the USA CN #340937...

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