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GSi 40 Series Construction Manual

48' diameter fc stiffened bin with special 6k roof for idc
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48' Diameter (13 Rings and Shorter)
40-Series Bin - 4.00" Corrugation
6000 lb. Peak Load Roof with
FC Stiffeners for IDC
Construction Manual
PNEG-2032
Version: 1.0
Date: 08-25-16
PNEG-2032

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  • Page 1 48' Diameter (13 Rings and Shorter) 40-Series Bin - 4.00" Corrugation 6000 lb. Peak Load Roof with FC Stiffeners for IDC Construction Manual PNEG-2032 Version: 1.0 Date: 08-25-16 PNEG-2032...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................5 Safety Guidelines ..........................5 Cautionary Symbols Definitions ......................6 Safety Cautions ............................. 7 Safety Sign-Off Sheet ......................... 11 Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ........12 Chapter 2 Decals ..............................
  • Page 4 Table of Contents Base Stiffeners ............................ 45 1 Ring Top Stiffener (16 Gauge) to a 1 Ring Stiffener (12-16 Gauge) ..........46 1 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) ..........46 2 Ring Stiffener (10 Gauge) to a 2 Ring Stiffener (8 Gauge) .............. 47 2 Ring Stiffener (12-16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) ..........

  • Page 5: Chapter 1 Safety

    1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Save these safety guidelines for future reference.

  • Page 6: Cautionary Symbols Definitions

    1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death.

  • Page 7: Safety Cautions

    1. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Foot Respiratory Protection Protection Protection Head Fall Hearing Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. ST-0004-1 • Tie long hair up and back.
  • Page 8 1. Safety Prevent Roof Damage Due to Vacuum Pressure • Roof damage can result from excessive vacuum or internal pressure from fans or other air moving systems. The manufacturer does not warrant this type of roof damage. • Adequate ventilation or “makeup air” devices must be provided for all powered air handling systems.
  • Page 9 1. Safety Rotating Auger Hazard • Keep clear of rotating augers and moving parts. • Do not remove or modify guards or covers. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Failure to follow these precautions will result in serious injury or death.
  • Page 10 1. Safety Stay Clear of Hoisted Equipment • Always use proper lifting or hoisting equipment when assembling or disassembling equipment. • Do not walk or stand under hoisted equipment. • Always use sturdy and stable supports when needed for installation. Not following these safety precautions creates the risk of falling equipment, which can crush personnel and cause serious injury or death.

  • Page 11: Safety Sign-Off Sheet

    1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...

  • Page 12: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    1. Safety Guidelines for Proper Storage of Grain Bin Materials Prior to Construction Storage of the build materials prior to construction is important. Do not to allow moisture to remain between sheets or panels. Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present.

  • Page 13: Chapter 2 Decals

    Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...
  • Page 14 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A GSI GROUP, INC. 217-226-4421 WARNING On bin door Warning Unload DC-GBC-2A covers Instructions UNLOADING INSTRUCTIONS: 1.

  • Page 15: Chapter 3 General Overview

    These include, but may not be limited to: 1. A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. 2. Roof instructions must be followed. Roof instructions are included in this manual.

  • Page 16: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    3. General Overview Guidelines for Proper Storage of Grain Bin Materials Prior to Construction Storage of the build materials prior to construction is important. Do not to allow moisture to remain between sheets or panels. Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present.

  • Page 17: Guidelines For Construction Procedures And Lifting Jack Usage

    12. At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...

  • Page 18: Instructions For Stirring Devices

    “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 48' diameter an alternate method of mounting is to attach suspension chain to intermediate center collar.

  • Page 19: Guidelines For Placement Of The Decal Sidewall Sheet

    3. General Overview Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement. NOTE: Refer to stiffener to sidewall attachment detail and specific gauge sheet for the bin. The decal sheets are located in the first ring from the top.

  • Page 20: Chapter 4 Foundations

    4. Foundations Foundation Recommendations These are general foundation recommendations. Site conditions, system requirements and other factors may create foundation construction requirements not covered by this manual. Selecting the Proper Site Location 1. The selected site should be level, firm and free from underlying debris. The soil bearing capacity should be equal to or greater than required by the footing specifications.

  • Page 21: Foundation Forms

    4. Foundations Foundation Forms Circular foundation forms are commonly used for stiffened farm bins. Figure 4B Circular Form Ref # Description Footing Trench Carpenter’s Level Preparing the Foundation Forms 1. Having scribed the diameter of the foundation, proceed by digging the foundation’s footing, which consists of a large circular trench inside the foundation line.

  • Page 22: Placing The Reinforcement

    4. Foundations Placing the Reinforcement 1. Once the forms and trench have been prepared, begin placing the reinforcement rods and mesh in the foundation’s footing. Make sure the reinforcement rods are properly lapped by wiring. 2. Place at least 2" of compacted sand on the inside section of the foundation to provide a good base for the concrete and to protect against rodents.

  • Page 23: Anchor Bolt Charts

    4. Foundations Anchor Bolt Charts Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. Accuracy is very critical for stiffener alignment during bin erection. NOTE: Refer to proper chart to find the anchor chord dimensions that correspond to the bin that is being built.

  • Page 24: Placement Of The Vane Axial Fan Foundation

    4. Foundations Placement of the Vane Axial Fan Foundation If a fan or fan and heater combination is to be installed, determine the concrete foundation size. 1. The top of the fan foundation should be level with the top of the bin’s foundation. 2.

  • Page 25: Placement Of The Centrifugal Fan Foundation

    4. Foundations Placement of the Centrifugal Fan Foundation 1. A correct fan foundation should be poured 2" below the top of bin foundation for all centrifugal fans. 2. A foundation for heaters is not required, but is recommended. 3. Recommended foundation thickness is 4". 4.

  • Page 26: Frost Free Foundation Recommendations

    4. Foundations Frost Free Foundation Recommendations The foundation design is based on a minimum allowable soil bearing capacity 3000 PSF. Bearing capacity of the soil should be determined by geotechnical investigation and be of uniform bearing capacity. 1. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars. 2.
  • Page 27 4. Foundations NOTE: All foundation specifications are recommendations only. Due to many variable conditions in actual installation, the manufacturer assumes no liability for results arising from the use of such recommendations. NOTE: Make sure to contact the manufacturer’s engineering department for additional information for heights more than 6".

  • Page 28: Inverted "T" Foundation (3000 Psf Soil Bearing Capacity)

    4. Foundations Inverted “T” Foundation (3000 PSF Soil Bearing Capacity) 1. Determine bearing capacity of soils by using geotechnical investigations. Found all footings on soils of uniform bearing capacity. 2. All bins with a diameter of 60' or larger must use ASTM A615 grade 60 deformed bars for concrete reinforcement.
  • Page 29 4. Foundations NOTE: All foundation specifications are recommendations only. Due to many variable conditions in actual installation, the manufacturer assumes no liability for results arising from the use of such recommendations. Specifications for 48' Diameter Bin #4 Bar #5 Bar Cu.

  • Page 30: Chapter 5 Hardware Requirements

    5. Hardware Requirements Bolt and Nut Pairings This chart lists the correct nut to use with each size of bolt. Nut Part # Nut Size Type Hex or Flanged Bolt Size Bolt Part # 5/16" x 1-1/4" S-7483 S-396 5/16" Flanged 5/16"...

  • Page 31: Bolt Torque Specifications

    Under no condition shall any other bolts be substituted for those supplied by GSI. Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 32: Bolt Identification

    5. Hardware Requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt (S-10260) An S-10260 is a 5/16" x 1" JS bolt that is pre-assembled with a sealing washer. Bolt (S-10260) is used in the following locations: 1.
  • Page 33 5. Hardware Requirements Bolt (S-7485) An S-7485 is a 3/8" x 1" JS hex bolt with flanged head and without a sealing washer. Bolt (S-7485) is used in the following locations: 1. Use to splice the stiffeners together on the flanges. (A flange nut is used on the nut side of the connection.) 2.

  • Page 34: Color Chart For Bin Hardware Bucket Lids

    5. Hardware Requirements Bolt (S-10261) An S-10261 is a 7/16" x 3-1/4" JS bolt that is pre-assembled with a sealing washer. Bolt (S-10261) is used in the following locations: 1. Use in wind ring splice and over pipe connections. 2. Lid color of bucket is natural (clear). 3.645"...

  • Page 35: Chapter 6 Gauge Sheet

    6. Gauge Sheet Stiffener and Sidewall Gauge Sheet 48' Diameter 3 to 10 Rings Bins with Bins with Even number Stiffener Gauges Sidewall Gauges Stiffener Gauges Odd Number of Rings of Rings 48' Diameter 11 Rings Bins with Stiffener Gauges Sidewall Gauges Odd Number of Rings * NOTE: Base stiffener weldments area minimum of 14 gauge.
  • Page 36 6. Gauge Sheet 48' Diameter 12 to 13 Rings Bins with Bins with Even number Stiffener Gauges Sidewall Gauges Stiffener Gauges Odd Number of Rings of Rings PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...

  • Page 37: Chapter 7 Assembling Sidewall Sheets

    7. Assembling Sidewall Sheets Guidelines for Constructing Sidewall Sheets 1. Before bolting the sidewall sheets together, check for the proper gauge of steel for the first ring. Higher gauge numbers denote the thinner materials. (For example, 20 gauge material is thinner than 14 gauge.) 2.

  • Page 38: Orientation Detail For Top Sidewall Sheets

    7. Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. (See Figure 7A.) NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 7A 2 Post Top Sidewall Sheet Orientation (Viewed from Outside of the Bin) Ref # Description...

  • Page 39: Caulking And Bolting Detail For Standard Sidewall Sheets

    7. Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. (See Figure 7B.) NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 7B Standard Sidewall Sheets as Viewed from the Outside of the Bin Ref # Description...
  • Page 40 7. Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets (Continued) 1. Apply a strip of caulk near the outside edge of the outer sheet and between the outer two (2) rows of bolts (A), then apply a strip of caulk 12" (30 cm) long along the horizontal seams (B), as shown Figure Figure 7C Caulking and Bolting Details (Viewed from Inside of the Bin) Ref #...

  • Page 41: Chapter 8 Farm Stiffeners

    8. Farm Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4" from the top hole in the bin wall. 3.

  • Page 42: Stiffener Part Number Description

    8. Farm Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. Color Codes for Stiffener Gauges Sidewall Gauge Color Code...

  • Page 43: Standard Stiffeners

    8. Farm Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard 2 ring stiffeners. (See Figure 8C.) Figure 8C Standard Stiffeners Ref # Part # Description Length Available Gauges FC-42062XX 2 Ring Transition 94.594"...

  • Page 44: Stiffeners Splice

    8. Farm Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. (See Figure 8D.) Figure 8D Stiffeners Splice Ref # Part # Description Length Available Gauges FC-42076XX Stiffeners Splice 10.688" (27 cm) Base Boot Use the following information to determine the differences between the base boots.

  • Page 45: Base Stiffeners

    8. Farm Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. (See Figure 8F.) Figure 8F Images of the Base Stiffeners Ref # Part # Description Length Available Gauges FC-42111XX Base Stiffener 87.938" (223 cm) FC-42063XX Base Stiffener 87.938"...

  • Page 46: Ring Top Stiffener (16 Gauge) To A 1 Ring Stiffener (12-16 Gauge)

    8. Farm Stiffeners 1 Ring Top Stiffener (16 Gauge) to a 1 Ring Stiffener (12-16 Gauge) Refer the following information when connecting a 1 ring top stiffener (FC-42066XX) to a 1 ring stiffener. (See Figure 8G.) Ref # Part # Description FC-42066XX 1 Ring Top Stiffener...

  • Page 47: Ring Stiffener (10 Gauge) To A 2 Ring Stiffener (8 Gauge)

    8. Farm Stiffeners 2 Ring Stiffener (10 Gauge) to a 2 Ring Stiffener (8 Gauge) Refer the following information when connecting a 2 ring stiffener to a 2 ring stiffener. (See Figure 8I.) Ref # Part # Description FC-42062XX 2 Ring Top Stiffener (10 Gauge) FC-42063XX 2 Ring Stiffener (8 Gauge) S-7485...

  • Page 48: Ring Stiffener (5-8 Gauge) To A Base Stiffener (5-8 Gauge)

    8. Farm Stiffeners 2 Ring Stiffener (5-8 Gauge) to a Base Stiffener (5-8 Gauge) Refer the following information when connecting a 2 ring stiffener to a base stiffener (FC-42111). (See Figure 8K.) Ref # Part # Description FC-42100XX 2 Ring Stiffener (5 Gauge) FC-42063XX 2 Ring Stiffener (8 Gauge) S-7485...

  • Page 49: Ring Stiffener (12-16 Gauge) To A Base Stiffener (12-14 Gauge)

    8. Farm Stiffeners 2 Ring Stiffener (12-16 Gauge) to a Base Stiffener (12-14 Gauge) Refer the following information when connecting a 2 ring stiffener to a base stiffener. (See Figure 8M.) Ref # Part # Description 2 Ring Stiffener FC-42057XX Base Stiffener S-7485 3/8"...

  • Page 50: Transitional Stiffener (10 Gauge) To A Base Stiffener (8 Gauge)

    8. Farm Stiffeners Transitional Stiffener (10 Gauge) to a Base Stiffener (8 Gauge) Refer the following information when connecting a transitional stiffener to a base stiffener. (See Figure 8O.) Ref # Part # Description FC-42062XX Transitional Stiffener (10 Gauge) FC-42063XX Base Stiffener (8 Gauge) S-7485 3/8"...

  • Page 51: Base Stiffener (10-14 Gauge) To A Base Boot (10 Gauge)

    8. Farm Stiffeners Base Stiffener (10-14 Gauge) to a Base Boot (10 Gauge) Refer the following information when connecting a base stiffener to a base boot (FC-42107). (See Figure 8Q.) Ref # Part # Description Base Stiffener FC-42107 Base Boot S-7485 3/8"...

  • Page 52: Chapter 9 Door Assembly

    9. Door Assembly Standard Door Placement Standard 2 ring door may be used for 12'-48' diameter bins for 13 rings and shorter heights. (See Figure 9A.) Figure 9A Two Ring Door Ref # Description First Ring (From Bottom of the Bin) Second Ring (From Bottom of the Bin) Door Assembly PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...

  • Page 53: Ring Door Installation

    9. Door Assembly 2 Ring Door Installation Before You Begin Before starting to install, make sure the correct door has been received. 1. Remove the inner door panels (S, T and U) and outer door cover (A) from the door assembly. 2.
  • Page 54 9. Door Assembly NOTE: Use WD-6242 for 48' diameter bins with 9 rings and shorter heights. Figure 9B Standard 2 Ring Door PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...
  • Page 55 9. Door Assembly Ref # Part # Description WD-039 Outer Door Cover WD-2854 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-033 Door Retainer WD-6124 Outer Cover Latch Mount Base WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056...
  • Page 56 9. Door Assembly NOTE: Use WD-6244 for 48' diameter bins with 10-13 rings heights. Figure 9C Heavy 2 Ring Door PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...
  • Page 57 9. Door Assembly Ref # Part # Description WD-039 Outer Door Cover WD-2854 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-033 Door Retainer WD-6124 Outer Cover Latch Mount Base WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056...

  • Page 58: Options For 2 Ring Door - Bin Step

    9. Door Assembly Options for 2 Ring Door - Bin Step 1. Attach the left and right sides (B and C) to the sides of the bin door step (D) using bolts (E) and nuts (G). 2. Center the assembled step under the bin door and use it as a template to field drill the holes (F) in the sidewall sheet on the ridges of the corrugation.

  • Page 59: Chapter 10 Roof Assembly

    10. Roof Assembly Installing the Roof Rafter Bracket to the Top Outside Stiffener The roof rafter bracket is the vertical member which supports the rafter. It is installed to the inside perimeter of the sidewall sheet at the same time as the top outside stiffener. What You Should Know NOTE: Do not tighten the nuts (C) until all hardware has been installed attaching the rafter bracket, to the sidewall and the outside stiffener.

  • Page 60: Installing The Eave Clip And Intermediate Eave Angle To The Sidewall Sheet

    10. Roof Assembly Installing the Eave Clip and Intermediate Eave Angle to the Sidewall Sheet The eave clips and intermediate eave angles are installed onto the sidewall sheet to assemble the roof panels. 1. Install the eave clips (B) to the sidewall sheet (E) with flange bolts (C) and flange nuts (D). NOTE: Make sure to install the eave clips (B) to the inside of the sidewall sheet.

  • Page 61: Attaching The Roof Stiffener Clips To The Rafter

    10. Roof Assembly Attaching the Roof Stiffener Clips to the Rafter Roof stiffener clips secure the rafter to the center collar. What You Should Know Each roof rafter receives two (2) roof stiffener clips. 1. Determine the correct orientation of each rafter (A) by identifying the roof panel holes (E) located near the end of each rafter (A).

  • Page 62: Center Collar Placement

    10. Roof Assembly Center Collar Placement The following figure gives the approximate height needed to install the center collar. With one sidewall ring in place, position the center collar at the height specified, measuring from the bottom of the center collar to the foundation as shown. If additional rings are required for construction purposes, add 44"...

  • Page 63: Assembling The Roof Flashing Angle

    10. Roof Assembly Assembling the Roof Flashing Angle 1. Position the roof flashing angles (B) as shown in Figure 10F. Field drill the center collar pieces (A) through the roof flashing angles (B) and install the flange bolts (C) and flange nuts (D). Tighten to the recommended torque specification.

  • Page 64: Assembling The Rafters

    10. Roof Assembly Assembling the Rafters What You Should Know Each rafter will consist of a three (3) piece design and will need to be spliced together for assembling the rafter onto the roof. 1. Locate an upper rafter (A) and a middle rafter (B) and find the series of holes on each end of the two (2) rafters.

  • Page 65: Attaching The Rafter Assembly To Roof Rafter Bracket

    10. Roof Assembly Attaching the Rafter Assembly to Roof Rafter Bracket Install the lower portion of the rafter assembly to the roof rafter bracket. 1. Position and align the lower portion of the rafter assembly (outside surface) (D) to the roof rafter bracket (A).

  • Page 66: Attaching The Rafter Assembly To Center Collar

    10. Roof Assembly Attaching the Rafter Assembly to Center Collar The rafter assembly must be installed to support the center collar weldment and main roof structure. Before You Begin The center collar should be assembled and secured to the support pole and the rafter assembly should be assembled.

  • Page 67: Assembling The Purlin

    10. Roof Assembly Assembling the Purlin Purlins are horizontal members between the rafters that give support to the roof structure. The length of the purlin determines its location on the rafter assembly. Before You Begin All roof rafter assemblies must be installed and secured to both the center collar and roof rafter brackets. What You Should Know Purlins are installed between two (2) rafters.

  • Page 68: Installing The Tension Rods

    10. Roof Assembly Installing the Tension Rods Tension rods connect to the rafter brackets through the rafter and are installed around the inside of the bin. Before You Begin Make sure all the rafters are installed before proceeding the installation of tension rods. What You Should Know 1.

  • Page 69: Installing The Roof Panels

    10. Roof Assembly Installing the Roof Panels Roof panels overlap the previous roof panel, giving protection from outside elements. Rafters and rib support clips will support to hold the roof panels. Before You Begin Ensure all roof rafter assemblies and purlins are installed and properly tightened. Pre-determine the manway access location.
  • Page 70 10. Roof Assembly 2. Secure the roof panel ribs to the rafter (J) with the flange bolts (G) and flange nuts (H). 3. Install the flange bolts (G) and flange nuts (H) securing the bottom portion of the roof panel (A) to the eave clip (K) and intermediate eave angle (F).
  • Page 71 10. Roof Assembly 4. Make sure that the roof panel ribs are supported on the rib support clips (M). 5. After the initial roof panels (A) are installed, fill in the exposed gaps (B). Working in a counterclockwise direction, install two (2) additional roof panels (as shown), overlapping each roof panel on the left.

  • Page 72: Installing The Roof Flashing

    10. Roof Assembly Installing the Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. What You Should Know Each roof flashing section (A) overlaps and bolts together with the previously installed roof flashing section (A).
  • Page 73 10. Roof Assembly 5. Align the holes along the edge of the next roof flashing (A) with the holes of the previously installed roof flashing holes and with the roof flashing angle (C). 6. Install flange bolts (E) and flange nuts (F), securing the other two (2) roof flashing sections (A) together.

  • Page 74: Chapter 11 Accessories

    11. Accessories Roof Ring Placement (Optional) The roof ring is a tubular ring bolted to the exterior of the roof. The placement location and quantity of roof ring kits vary with the size of each bin. The roof support ring (A) on the 48' bin will be installed in the seventh (7 ) roof panel rib hole from the eave.

  • Page 75: Installing A Roof Ring

    11. Accessories Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. 1. Determine the quantity of roof ring clips (C) needed for the roof ring section (B) being installed. NOTE: Each roof panel rib must have a roof ring clip installed.
  • Page 76 11. Accessories Installing a Roof Ring (Continued) 5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud (F). 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed.

  • Page 77: Ladder Section Assembly

    11. Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction. NOTE: A portion of the last ladder section may need to be cut to fit the proper length to the ground or to the intermediate platform.

  • Page 78: Inside Ladder Placement

    11. Accessories Inside Ladder Placement The inside ladder provides manway access from inside the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
  • Page 79 11. Accessories 7. Tighten hardware to the recommended torque specifications. See bolt torque specifications on Page 8. Install the ladder (B) to the starter brackets (C and K) and install hex bolts (M) and nuts (N), but do not tighten at this time. 9.

  • Page 80: Installing Inside Ladder Bottom Bracket

    11. Accessories Installing Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.

  • Page 81: Guidelines For Installing A Sidedraw System

    90° apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
  • Page 82 11. Accessories Figure 11H Sidedraw Installation Ref # Descriptions Stiffeners Sidewall Sheet 17' - 2" 44" Typical Starting Dimension For First Chute Required Spacing Between Chute Bolt Holes (8") 15" 12-3/4" 14" Horizontal Seam From Base Bolt Hole in Top Chute PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...
  • Page 83 11. Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. See Sidedraw Chute Chart below Table.
  • Page 84 11. Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. (See Figure 11J.) Therefore, you should be able to approximate an opening by measuring 9-1/2"...
  • Page 85 11. Accessories Sidewall Overlap 1. For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. (See Figure 11K.) Figure 11K Sidewall Overlap Ref # Descriptions Chute Ring from Base Ring Side Sheet *Must be Field Cut* Top of 5 Side Sheet Sidedraw Plate Weldment...
  • Page 86 11. Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two (2) beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.

  • Page 87: Wind Ring Requirements

    11. Accessories Wind Ring Requirements Wind rings give additional strength against high winds and uneven loads. The quantities and placement of wind rings will depend on the size of bin being constructed. For 48' diameter bins with 13 rings and shorter heights, standard sidedraw wind ring used is placed in the second ring.
  • Page 88 11. Accessories 3. Before installing the last wind ring section (B), slide a wind ring coupling collar (H) over the wind ring section (B). 4. Install the last wind ring section (B) and cut the wind ring section to the proper length. NOTE: The cut needs to be made in a location that allows minimal space between the pipes.

  • Page 89: Temperature Cable Support Package Instructions For Eave Heights Of 40'-5" (12.32 M) Or Less (Optional)

    11. Accessories Temperature Cable Support Package Instructions for Eave Heights of 40'-5" (12.32 m) or Less (Optional) Use these instructions for the temperature cable support package installation of 48' (14.63 m) diameter bins. 1. All 48' (14.63 m) packages shall span three (3) roof panels as shown in Figure 11P.
  • Page 90 11. Accessories Figure 11Q Ref # Part # Description CRP-6262 Temperature Cable Z Reinforcement CRP-5787 L.H. Temperature Cable Support Angle CRP-5786 R.H. Temperature Cable Support Angle CRP-5213 Cable Attachment Bracket CRP-5285 Support Channel CRP-6256 Upper Purlin CRP-6254 Lower Purlin 11. If it is desired to support the cable from the flange of the support channel (F), it will be necessary to reinforce the flange with a 12"...

  • Page 91: Assembling Weather Cover For Roller Valve

    11. Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.

  • Page 92: Transition Assembly

    11. Accessories Transition Assembly Read all instructions prior to transition assembly. What You Should Know DO NOT CUT STIFFENER. If stiffeners do not fit as they should, call the engineering department. Cutting stiffeners to fit will cause structural damage and possible bin failure. The stiffener must continue through the transition to the foundation.

  • Page 93: Seal Kit (Optional)

    11. Accessories 9. Place washer and nut on anchor bolt and tighten. NOTE: If optional transition seal kit is not available, then make a plate to seal around the stiffener at the top and bottom of the housing to minimize air loss. Make sure to caulk around the plate before fastening to transition housing.
  • Page 94 NOTES PNEG-2032 48' Diameter FC Stiffened Bin with Special 6K Roof for IDC...

  • Page 95: Chapter 12 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 96 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-320822...

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