Page 1 33 Ft. Diameter Bin–Beta (13 Rings and Shorter) Models: 40-SERIES 4.00 IN. CORRUGATION BINS 30000 LB. PEAK LOAD ROOF WITH FC STIFFENERS Construction Manual PNEG-4533B Version 2.0 Date: 11-13-18 PNEG-4533B...
Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 3: Table Of Contents
Contents Chapter 1 Safety Precautions ........................5 Safety Guidelines for Bins ......................6 Cautionary Symbol Definitions......................7 Safety Cautions...........................8 Safety Decals ...........................13 Safety Sign-off Sheet.........................15 Chapter 2 General Overview ........................17 General Information........................17 Anchor Bolt Detail ........................18 Anchor Bolt Charts ........................19 Tools Required for Construction....................20 Guidelines for Proper Storage of Grain Bin Materials Prior to Construction........20 Overview for a Typical Bin Installation ..................21 Guidelines for Construction Procedures and Lifting Jack Usage............21...
Page 4 Locating the Chutes......................... 103 Locating Discharge Opening ....................104 Sidewall Overlap ........................105 Caulking ..........................106 Installing the Wind Rings......................107 Assembling Weather Cover for Roller Valve ................108 GSI Group, LLC Limited Warranty ..................109 PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 5: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines for Bins ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Decals ▪ Safety Sign-off Sheet PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 6: Safety Guidelines For Bins
Chapter 1: Safety Precautions Safety Guidelines for Bins Safety guidelines must be followed at all times. This manual is written to help you understand safe operat- ing procedures and problems that can be encountered by the operator and other personnel when using this equipment.
Page 7: Cautionary Symbol Definitions
Chapter 1: Safety Precautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description...
Page 8: Safety Cautions
Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •...
Page 9 Chapter 1: Safety Precautions Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
Page 10 Chapter 1: Safety Precautions Unload the Bin Correctly • Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. • Side floor outlets to be used ONLY when above condition is satisfied. • Lock all side floor outlets to avoid accidental premature use.
Page 11 Chapter 1: Safety Precautions Rotating Auger Hazard • Keep clear of rotating augers and moving parts. • Do not remove or modify guards or covers. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Failure to follow these precautions will result in serious injury or death.
Page 12 Chapter 1: Safety Precautions Store Bin Sheets Properly • Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is by laying them horizontally with the arch of the sheet upward, like a dome.
Page 13: Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged of missing decal, contact us to receive a free replacement. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421...
Page 14 Chapter 1: Safety Precautions Location Decal No. Decal Description Danger Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 15: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name...
Page 16 NOTES PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 17: Chapter 2 General Overview
These include, but may not be limited to: • A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. • Roof instructions must be followed. Roof instructions are included in this manual.
Page 18: Anchor Bolt Detail
Chapter 2: General Overview Anchor Bolt Detail The following is the minimum requirement for anchoring of standard tanks. • 5/8 in. diameter anchor bolt (A) is the minimum allowed, 3/4 in. diameter anchor bolt (A) is the minimum with sidedraw flume system. •...
Page 19: Anchor Bolt Charts
Chapter 2: General Overview Anchor Bolt Charts Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. Accuracy is very critical for stiffener alignment during bin erection. NOTE: Refer to the proper chart to find the anchor chord dimensions that correspond to the bin that is being built.
Page 20: Tools Required For Construction
Chapter 2: General Overview Tools Required for Construction General tools needed to perform this construction: • Combination wrench set 7/16 in. to 1 in. • Alignment punches 12 in. long • 1/2 in. Drive socket set and ratchet • Nail aprons or tool pouches to hold supplies •...
Page 21: Overview For A Typical Bin Installation
Chapter 2: General Overview Overview for a Typical Bin Installation These are the typical steps one would perform when constructing a grain bin. Procedures may vary depending on the different site requirements. Pre-Assembly Activities • Sorting and grouping parts • Install vent to roof panels •...
Page 22: Guidelines For Placement Of The Decal Sidewall Sheet
11.Lower the tank and secure to the foundation before leaving the job site. 12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement.
Page 23: Chapter 3 Hardware Requirements
Hardware requirements Topics Covered in this Chapter ▪ Bolt and Nut Pairings ▪ Hardware for 2–Post Sidewall Sheets on 4 in. Corrugation Bins 12 to 60 ft. in Diameter ▪ Bolt Torque Specifications ▪ Identifying Bolt Grades ▪ Bolt Identification ▪...
Page 24: Bolt Torque Specifications
Chapter 3: Hardware requirements Hardware for 2–Post Sidewall Sheets on 4 in. Corrugation Bins 12 to 60 ft. in Diameter Reference the chart for hardware requirements for 2–post sidewall sheet connections on bins 12 to 60 ft. in diameter. Table 3-1 Hardware for 2–post sidewall sheets on 4 in. corrugation bins 12-60 ft. in diameter Horizontal Seam Vertical Seam Bolt Stiffener to Sidewall...
Page 25: Identifying Bolt Grades
CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16 inch diameter bolts are to be grade 5 or higher.
Page 26: Bolt Identification
Chapter 3: Hardware requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt S-10260 An S–10260 is a 5/16 x 1 in. JS bolt that is pre-assembled with a sealing washer. Bolt (S-10260) is used in the following locations: •...
Page 27: Bolt S-7485
Chapter 3: Hardware requirements Bolt S-7485 An S–7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer. Bolt (S-7485) is used in the following locations: • Use to splice the stiffeners together on the flanges. (A flange nut is used on the nut side of the connection.) •...
Page 28: Bolt S-10250
Chapter 3: Hardware requirements Bolt S-10250 An S–10250 is a 7/16 x 1-1/4 in. JS bolt. Bolt (S-10250) is used in the following locations: • Use in 10,000 lb. peak load roof and Z-tek roof bins 36 ft to 60 ft in diameter.
Page 29: Color Chart For Bin Hardware Bucket Lids
Chapter 3: Hardware requirements Color Chart for Bin Hardware Bucket Lids For ease of identification, hardware is separated and identified by buckets with color coded lids. Use the following chart to help identify the correct hardware. Buck- JS Part YDP Part Description Color Color...
Page 30 NOTES PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 31: Chapter 4 Assembling Sidewall Sheets
Assembling Sidewall Sheets Topics Covered in this Chapter ▪ Guidelines for Constructing Sidewall Sheets ▪ Color Codes for Sidewall Gauge Identification ▪ Orientation Detail for Top Sidewall Sheets ▪ Caulking and Bolting Detail for Standard Sidewall Sheets Guidelines for Constructing Sidewall Sheets 1.
Page 32: Orientation Detail For Top Sidewall Sheets
Chapter 4: Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 4-1 2-Post top sidewall sheet orientation (Viewed from outside of the bin) Top of the top sidewall sheet Bottom of the top sidewall sheet...
Page 33: Caulking And Bolting Detail For Standard Sidewall Sheets
Chapter 4: Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 4-2 Standard sidewall sheets (Viewed from outside of the bin) Vertical strip of caulk 12 in.
Page 34 Chapter 4: Assembling Sidewall Sheets 1. Apply a strip of caulk (A) near the outside edge of the outer sheet and between the outer two rows of bolts, then apply a strip of caulk (A) 12 in. (30 cm) long along the horizontal seams, as shown in the figure below.
Page 35: Chapter 5 Base Angle Installation
Base Angle Installation Topics Covered in this Chapter ▪ Installing the Base Angle ▪ Installing the Base Angle Shims ▪ Anchor Bolt Washer Installation Installing the Base Angle Installing the base angle ring will help reinforce and seal the final ring of sidewall. What You Should Know The base angle overlap should be offset two holes from the stiffener.
Page 36 Chapter 5: Base Angle Installation Figure 5-1 Exploded view of base angle (view from inside the bin) Final ring assembly 5/16 in. nut (S-3611) Base angle (B-7031) Base angle offset example 5/16 x 1-1/4 in. bolt (S-7483) Optional mastic sealer (or equivalent) PNEG-4533B 33 Ft.
Page 37: Installing The Base Angle Shims
Chapter 5: Base Angle Installation Installing the Base Angle Shims A section of the base boot plate will rest on top of the base angle, therefore causing the base boot to rest unevenly on the foundation. To offset this, base angle shims are required to ensure the base boot sets evenly on the foundation.
Page 38: Anchor Bolt Washer Installation
Chapter 5: Base Angle Installation Anchor Bolt Washer Installation Anchor bolt washers help to cover the oversized hole in the base plate. Before You Begin Anchor bolts must be secured, and base plates installed. 1. Place a square plate washer (B) onto the anchor bolt (A). NOTE: A square plate washer (provided) must be installed between the base boot (C) and washer (D).
Page 39: Chapter 6 Farm Stiffeners
Farm Stiffeners Topics Covered in this Chapter ▪ Stiffener Starting Location ▪ Stiffener Part Number Description ▪ Color Codes for Stiffener Gauge Identification ▪ Top Stiffeners ▪ Standard Stiffeners ▪ Stiffeners Splice ▪ Base Boot ▪ Base Stiffeners ▪ One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (12-16 Ga) ▪...
Page 40: Stiffener Starting Location
Chapter 6: Farm Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4 in. from the top hole in the bin wall. 3.
Page 41: Stiffener Part Number Description
Chapter 6: Farm Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. Table 6-1 Color codes for stiffener gauges Sidewall Gauge Color Code...
Page 42: Standard Stiffeners
Chapter 6: Farm Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard two-ring stiffeners. Figure 6-3 Standard stiffeners Call Part Number Description Length Available Gauges FC-42062XX Two-ring transition 94.594 in. (240 cm) FC-42057XX Two-ring offset stiffener 94.594 in.
Page 43: Stiffeners Splice
Chapter 6: Farm Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. Figure 6-4 Stiffener splice Call Out Part Number Description Length Available Gauges FC-42076XX Stiffener splice 10.688 in. (27 cm) Base Boot Use the following information to determine the differences between the base boots.
Page 44: Base Stiffeners
Chapter 6: Farm Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. Figure 6-6 Images of the Base Stiffeners Call Part Number Description Length Available Gauges FC-42111XX Base stiffener 87.938 in. (223 cm) FC-42063XX Base stiffener 87.938 in.
Page 45: One-Ring Top Stiffener (16 Ga) To A One-Ring Stiffener (12-16 Ga)
Chapter 6: Farm Stiffeners One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (12-16 Ga) Reference the following information when connecting a one-ring top stiffener (FC-42066XX) to a one-ring stiffener. One-ring top stiffener (FC-42066XX) One-ring stiffener (FC-42059XX) (14–12 One-ring stiffener (FC-42074XX) (16 ga) 3/8 x 1 in.
Page 46: Two-Ring Stiffener (10 Ga) To A Two-Ring Stiffener (8 Ga)
Chapter 6: Farm Stiffeners Two-Ring Stiffener (10 Ga) to a Two-Ring Stiffener (8 Ga) Reference the following information when connecting a two-ring stiffener to a two-ring stiffener. Two-ring stiffener (FC-42062XX) (10 ga) Two-ring stiffener (FC-42063XX) (8 ga) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 47: Two-Ring Stiffener (5 - 8 Ga) To A Base Stiffener (5 - 8 Ga)
Chapter 6: Farm Stiffeners Two-Ring Stiffener (5 - 8 Ga) to a Base Stiffener (5 - 8 Ga) Reference the following information when connecting a two-ring stiffener to a base stiffener (FC-42111). A , B Two-ring stiffener (FC-42100XX) (5 ga) Two-ring stiffener (FC-42063XX) (8 ga) 3/8 x 1 in.
Page 48: Two-Ring Stiffener (12 - 16 Ga) To A Base Stiffener (12 -14 Ga)
Chapter 6: Farm Stiffeners Two-Ring Stiffener (12 - 16 Ga) to a Base Stiffener (12 -14 Ga) Reference the following information when connecting a two-ring stiffener to a base stiffener. Two-ring stiffener (FC-42057XX) (12–14 Two-ring stiffener (FC-42075XX) (16 ga) Base stiffener (FC-42057XX) 3/8 x 1 in.
Page 49: Transitional Stiffener (10 Ga) To A Base Stiffener (8 Ga)
Chapter 6: Farm Stiffeners Transitional Stiffener (10 Ga) to a Base Stiffener (8 Ga) Reference the following information when connecting a transitional stiffener to a base stiffener. Transitional stiffener (FC-42062XX) (10 Base stiffener (FC-42063XX) (8 ga) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 50: Base Stiffener (10-14 Ga) To A Base Boot (10 Ga)
Chapter 6: Farm Stiffeners Base Stiffener (10-14 Ga) to a Base Boot (10 Ga) Reference the following information when connecting a base stiffener to a base boot (FC-42107). Base stiffener (FC-42062XX) (10 ga) Base stiffener (FC-42057XX) (12–14 ga) Base boot (FC-42107) 3/8 x 1 in.
Page 51: Chapter 7 Door Assembly
Door Assembly Topics Covered in this Chapter ▪ Door Placement ▪ Door Assembly for Bins with 3 to 13 Ring Heights Door Placement General Information 1. The commercial two ring door is installed in the bottom two rings. 2. The door should normally be placed in line with the conveyor. An intermediate discharge well should be located near the wall to clear grain from the area of the access door (as with any access door).
Page 52: Door Assembly For Bins With 3 To 13 Ring Heights
Chapter 7: Door Assembly Door Assembly for Bins with 3 to 13 Ring Heights Standard Two-ring door (WD-6242) to be used for bins with 3 to 9 ring heights Heavy Two-ring door (WD-6244) to be used for bins with 10 to 13 ring heights Before You Begin Before starting to install, make sure the correct door has been received.
Page 53 Chapter 7: Door Assembly NOTE: Use WD-6242 for bins with 3-9 ring heights. Figure 7-2 Standard Two ring door PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 54 Chapter 7: Door Assembly Callout Part Number Description Quantity WD-039 Outer Door Cover WD-6283 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056 Middle Inner Door Hinge WD-6054 Top Inner Door Hinge S-4380...
Page 55 Chapter 7: Door Assembly NOTE: Use WD-6244 for bins with 10-13 ring heights. Figure 7-3 Heavy Two ring door PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 56 Chapter 7: Door Assembly Callout Part Number Description Quantity WD-039 Outer Door Cover WD-6283 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056 Middle Inner Door Hinge WD-6054 Top Inner Door Hinge S-4380...
Page 57 Chapter 7: Door Assembly Two-Ring Door Latch Assembly 1. Install outer door latch assembly (WD-6289) to the door frame lining up to the door latch mount (L) with the 6 bolt from the top and door latch mount (K) with the 6 bolt from the bottom.
Page 58 NOTES PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 59: Chapter 8 Roof Assembly
Roof Assembly Topics Covered in this Chapter ▪ Attaching the Inside Stiffener to the Top Outside Stiffener ▪ Attaching the Eave Bracket to the Inside Stiffener ▪ Attaching the Eave Angle to the Sidewall Sheet ▪ Connecting the Tension Member to the Eave Bracket ▪...
Page 60: Attaching The Inside Stiffener To The Top Outside Stiffener
Chapter 8: Roof Assembly Attaching the Inside Stiffener to the Top Outside Stiffener The inside stiffener supports the eave bracket. It is installed to the inside perimeter of the sidewall sheet at the same time as the top outside stiffener. The inside stiffeners are only located at the eave bracket locations in the sidewall sheet.
Page 61: Attaching The Eave Bracket To The Inside Stiffener
Chapter 8: Roof Assembly Attaching the Eave Bracket to the Inside Stiffener Eave brackets secure the roof rafter to the sidewall. Before You Begin Install the inside stiffeners to the sidewalls before proceeding. 1. Attach the eave bracket (A) to the inside stiffener (C) and install flange bolts (D). 2.
Page 62: Attaching The Eave Angle To The Sidewall Sheet
Chapter 8: Roof Assembly Attaching the Eave Angle to the Sidewall Sheet The eave angle secures the bottom of the roof panels to the bin eave. What You Should Know Eave angles are bolted to the inside surface of the sidewall and will overlap each section. 1.
Page 63 Chapter 8: Roof Assembly 6. Install the optional tab seal (F) to the tabs (G) of the eave angle (A) as shown from the inside of the bin. 7. Tighten all hardware to the recommended torque specification. See Bolt Torque Specifications, page Figure 8-4 Exploded view of eave angle First eave angle (CTR-0720)
Page 64: Connecting The Tension Member To The Eave Bracket
Chapter 8: Roof Assembly Connecting the Tension Member to the Eave Bracket Tension members connect to the eave brackets and are installed around the inside of the bin eave. Before You Begin Ensure all eave angles, inside stiffeners and eave brackets are installed before proceeding. What You Should Know IMPORTANT: Install bolts as shown, from the backside of the eave bracket.
Page 65: Attaching The Center Collar Rafter Clips To The Rafter
Chapter 8: Roof Assembly Attaching the Center Collar Rafter Clips to the Rafter Center collar rafter clips secure the A-frame rafter sections to the center collar. What You Should Know Each roof rafter receives two center collar rafter clips, identified as the left center collar rafter clip (D) and the right center collar rafter clip (E).
Page 66: Assembling The Mounting Brackets To The Center Collar
Chapter 8: Roof Assembly Assembling the Mounting Brackets to the Center Collar There are six mounting brackets that may need to be assembled to the center collar before it is lifted onto the roof with the center pole. The center cap plate will me mounted to the mounting brackets assembled to the center collar.
Page 67: Center Collar Placement
Chapter 8: Roof Assembly Center Collar Placement The following figure gives the approximate height needed to install the center collar. With one sidewall ring in place, position the center collar at the height specified, measuring from the bottom of the center collar to the foundation as shown. If additional rings are required for construction pur- poses, add 44 in.
Page 68: Attaching The Rafter Assembly To The Center Collar
Chapter 8: Roof Assembly Attaching the Rafter Assembly to the Center Collar The rafters must be installed to support the center collar and main roof structure. Before You Begin The center collar should be assembled and secured to the support pole, and rafters should be assembled.
Page 69: Attaching The Rafter To Eave Bracket
Chapter 8: Roof Assembly Attaching the Rafter to Eave bracket Install the lower portion of the rafter assembly to the eave bracket. 1. Position and align the lower portion of the rafter assembly (outside surface) (A) to the eave bracket (C).
Page 70: Assembling Purlin 2
Chapter 8: Roof Assembly Assembling Purlin 2 Purlins are horizontal members between the rafters that give support to the roof structure. The length of the purlin determines its location on the rafter assembly. Purlin number 2 is located second from the eave.
Page 71 Chapter 8: Roof Assembly Figure 8-11 Assembling Purlin 2 Left-hand roof rafter (CTR-1708) Left purlin clip (CTR-1715) Right-hand roof rafter (CTR-1708) 7/16 x 1-1/4 in. flange bolt (S-10250) Purlin 2 (CTR-1710) 7/16 in. flange nut (S-10251) Right purlin clip (CTR-1714) PNEG-4533B 33 Ft.
Page 72: Assembling Purlin 1
Chapter 8: Roof Assembly Assembling Purlin 1 Purlins are horizontal members between the rafters that give support to the roof structure. The length of the purlin determines its location on the rafter assembly. Purlin number 1 is located first from the eave. Before You Begin All roof rafter assemblies must be installed and secured to both the center collar and roof truss stiffener brackets.
Page 73 Chapter 8: Roof Assembly Figure 8-12 Assembling Purlin 1 Left-hand roof rafter (CTR-1708) Left purlin clip (CTR-1715) Right-hand roof rafter (CTR-1708) 7/16 x 1-1/4 in. flange bolt (S-10250) Purlin 1 (CTR-1709) 7/16 in. flange nut (S-10251) Right purlin clip (CTR-1714) PNEG-4533B 33 Ft.
Page 74: Assembling The Roof Panel Clips
Chapter 8: Roof Assembly Assembling the Roof Panel Clips The roof panel clips are located at the top of the roof rafters nearest to the center collar rafter clips. Before You Begin The rafters should be assembled with the center collar rafter clips and installed to the center collar and the eave brackets.
Page 75: Installing The Roof Panel Support Clips
Chapter 8: Roof Assembly Installing the Roof Panel Support Clips The roof panel support clips will support the roof panel. Before You Begin Roof panel support clips will be installed before installing the roof panels. What You Should Know Roof panel support clips will be installed on each purlin of the roof assembly. 1.
Page 76 Chapter 8: Roof Assembly Figure 8-14 Installing the roof panel support clips Roof panel support clip (CTR-1712) Purlin 2 (CTR-1710) Roof panel support clip (CTR-1713) 7/16 1-1/4 in. flange bolt (S-10250) Purlin 1 (CTR-1709) 7/16 in. flange nut (S-10251) After You Finish Repeat this procedure for installing all the remaining roof panel support clips.
Page 77: Installing The Temperature Cable Support Brackets (Optional)
GSI is not responsible for the effectiveness or performance of any tem- perature cable monitoring system or layout.
Page 78 Chapter 8: Roof Assembly IMPORTANT: Do not attach weights to the temperature cables; secure the bottom of cables to the floor with light twine. No roof rafter shall support more than one cable. Figure 8-16 Supplier quick link Temperature cable hanging bracket (CRP- Supplier quick link 5213) 5.
Page 79: Attaching The Roof Panels
Chapter 8: Roof Assembly Attaching the Roof Panels Roof panels overlap the previous roof panel, giving protection from outside elements. Before You Begin Ensure all roof rafter assemblies are installed, and ensure all intermediate purlins are installed and prop- erly tightened. Predetermine the manway access location. What You Should Know For adjustment purposes, roof panels will be installed to each rafter first, causing exposed gaps between each roof panel group (see figure below).
Page 80 Chapter 8: Roof Assembly Figure 8-19 Exploded views of the upper and lower portions of the roof panel 5/16 x 1 in. flange bolt with sealing washer (S- Roof panel (CTR-0385) 10260) Exposed gap 5/16 in. flange nut (S-3611) Roof rafter assembly 4.
Page 81 Chapter 8: Roof Assembly Figure 8-20 Installing roof panels into exposed gaps Roof panel (CTR-0385) 5/16 in. flange nut (S-3611) Exposed gap Upper rib 5/16 x 1 in. flange bolt with sealing washer Lower rib (S-10260) 5. When all roof panels within a group are in place, install the remaining flange bolts and flange nut along the ribs of each roof panel, and tighten all hardware to the recommended torque specification.
Page 82 Chapter 8: Roof Assembly Figure 8-21 Field drill holes Roof panel (CTR-0385) Purlin Roof panel holes (drilled through roof panel Roof rafter support clips) Roof panel holes (drilled through rafter) PNEG-4533B 33 Ft. Diameter 40-Series Bins...
Page 83: Installing The Roof Flashing
Chapter 8: Roof Assembly Installing the Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. What You Should Know Each roof flashing section overlaps and bolts together with the previously installed roof flashing section. 1.
Page 84 Chapter 8: Roof Assembly 6. Install flange bolts (B) and flange nuts (C), securing the roof flashing section (A) to the roof panel ribs. 7. Continue installing the remaining flashing until the gap between the center collar and roof panels is covered.
Page 85: Installing The Center Cap Plate
Chapter 8: Roof Assembly Installing the Center Cap Plate Center cap plate will need to be installed on top of the roof flashings. 1. Place a continuous strip of caulk (A) on the mating surface of the roof flashing (B). 2.
Page 86: Installing The Stand-Off Plates
Chapter 8: Roof Assembly Installing the Stand-off Plates Four stand-off plates are attached to the roof flashing and center cap plate as a standard option. If catwalk system has to be installed, replace the stand-off plates with the conveyor support brackets. 1.
Page 87: Chapter 9 Accessories
Accessories Topics Covered in this Chapter ▪ Installing Roof Ladder Steps ▪ Roof Ring Placement (Optional) ▪ Installing a Roof Ring ▪ Installing the Conveyor Support Brackets (Optional) ▪ Installing the Manway Cover ▪ Ladder Section Assembly ▪ Inside Ladder Placement ▪...
Page 88: Installing Roof Ladder Steps
Chapter 9: Accessories Installing Roof Ladder Steps Roof ladder steps will allow access to roof and manway access. What You Should Know Each eave-to-peak ladder step differs with the diameter of each bin. When installing the ladder steps, always start from the eave and work up toward the peak, installing the longest step first and the shortest step last.
Page 89 Chapter 9: Accessories Use the following table as a guide to the location of each ladder step (rung). Table 9-1 Ladder Rung Placement Chart Bin Diameter Location 33 ft. 36 ft. 42 ft. 48 ft. 54 ft. 60 ft. 66 ft. 72 ft.
Page 90: Roof Ring Placement (Optional)
Chapter 9: Accessories Roof Ring Placement (Optional) The roof ring is a tubular ring bolted to the exterior of the roof. The placement location and quantity of roof ring kits vary with the size of each bin. The roof support ring (A) on the 33 ft bin will be installed in the fourth (4 ) roof panel rib hole from the eave.
Page 91: Installing A Roof Ring
Chapter 9: Accessories Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. What You Should Know The roof ring and threaded stud may become dislocated from each other during high winds or when the inside pressure of the bin is too great.
Page 92 Chapter 9: Accessories 5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud (F). 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed.
Page 93: Installing The Conveyor Support Brackets (Optional)
Chapter 9: Accessories Installing the Conveyor Support Brackets (Optional) Four conveyor support brackets are attached to the roof flashing and center cap plate as an option, if cat- walk system has to be installed. 1. Locate the four sets of four holes in the center cap plate (B), place the gaskets (A) around the sets of four holes where the conveyor support brackets (C) will be installed.
Page 94: Installing The Manway Cover
Chapter 9: Accessories Installing the Manway Cover Installation of a manway cover is necessary if a manway hole is present. Round manway cover details for bins 1. Apply caulking to the underside of the moisture diverter (N), and install to the manway roof panel (L).
Page 95 Chapter 9: Accessories Figure 9-6 Manway cover Hinge base (ACD-4506) 5/16 in. flange nut (S-3611) Hinge leaf (ACD-4505) Latch (ACD-4514) 5/16 x 1 in. flange bolt with sealing #10–24 lock nut (S-2010) washer (S-10260) 5/16 x 1 in. flange bolt with sealing washer #10–24 x 5/8 in.
Page 96: Ladder Section Assembly
Chapter 9: Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps, and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction.
Page 97: Inside Ladder Placement
Chapter 9: Accessories Inside Ladder Placement The inside ladder provides manway access from the inside of the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
Page 98 Chapter 9: Accessories 5. Working down from the starter brackets (C and K), and in alignment, install a ladder standoff bracket (H) at every horizontal seam or 32 in. from the previous installed bracket. Install a flange bolt (D) and a 5/16 in. flange nut (G), securing each ladder standoff bracket (H) to the sidewall. NOTE: Installing a plumb line to the starter bracket will help keep each bracket aligned evenly.
Page 99 Chapter 9: Accessories Figure 9-9 Installing the ladder brackets 5/16 x 1 in. flange bolt with sealing washer Ladder assembly (S-10260) Starter bracket (RH LDR-4347) Starter bracket (LH LDR-4346) See sidewall hardware chart. 3/8 in. field drilled hole location 5/16 x 1 in. flange bolt with sealing washer Approximately 18-3/4 in.
Page 100: Installing The Inside Ladder Bottom Bracket
Chapter 9: Accessories Installing the Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.
Page 101: Guidelines For Installing A Sidedraw System
90 degrees apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
Page 102 Chapter 9: Accessories Figure 9-11 Sidedraw installation Stiffeners 15 in. Sidewall sheet 12-3/4 in. 14 in. 17 ft. - 2 in. 44 in. typical horizontal seam from base Starting dimension for first chute bolt hole in top chute Required spacing between chute bolt holes (8 in.) PNEG-4533B 33 Ft.
Page 103: Locating The Chutes
Chapter 9: Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. 2. Keep adding the required number of chutes, making sure to leave 8 in. between the chute bolt holes.
Page 104: Locating Discharge Opening
Chapter 9: Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. Therefore, you should be able to approximate an opening by measuring 9-1/2 in. above and below the last bolt hole of the chute.
Page 105: Sidewall Overlap
Chapter 9: Accessories Sidewall Overlap For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. Figure 9-14 Sidewall overlap ring side sheet (must be field cut) 14 in. 45 degrees ring from base ring from base Chute Top of 5...
Page 106: Caulking
Chapter 9: Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.
Page 107: Installing The Wind Rings
Chapter 9: Accessories Installing the Wind Rings What You Should Know Before installing, determine the bin size, sidewall gauge thickness, and height. Use the hardware chart to match the correct bolt length with the correct sidewall gauge thickness when installing the wind ring brackets to the stiffeners.
Page 108: Assembling Weather Cover For Roller Valve
Chapter 9: Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.
Page 109: Gsi Group, Llc Limited Warranty
12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or...
Page 110 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2018 by The GSI Group, LLC Printed in the USA CN #329652...

GSi 40 Series Construction Manual

Chapter 1 Safety Precautions

Chapter 2 General Overview

Chapter 3 Hardware Requirements

Chapter 4 Assembling Sidewall Sheets

Chapter 5 Base Angle Installation

Chapter 6 Farm Stiffeners

Chapter 7 Door Assembly

Chapter 8 Roof Assembly

Chapter 9 Accessories

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