GSi PNEG-4093 Construction Manual
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GSi PNEG-4093 Construction Manual

Bin 2.66" corrugation 6000 lb. peak load roof
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15'-48' Diameter Unstiffened Bins
40-Series Bin 2.66" Corrugation
6000 lb. Peak Load Roof
Construction Manual
PNEG-4093
Version: 3.2
Date: 10-13-16
PNEG-4093

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Summary of Contents for GSi PNEG-4093

  • Page 1 15'-48' Diameter Unstiffened Bins 40-Series Bin 2.66" Corrugation 6000 lb. Peak Load Roof Construction Manual PNEG-4093 Version: 3.2 Date: 10-13-16 PNEG-4093...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 3: Table Of Contents

    Options for Two Ring Door - Inner Door Auger Hood (For 15'-24' Diameter Bins) ......62 Options for 2 Ring Door - Bin Step ...................... 63 Unloading from a Bin Door (For 15'-24' Diameter Bins) ..............63 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 4 Safety Cage ............................95 24" Safety Cage Bell Sections ......................96 Temperature Cable Support Package Instructions for Eave Heights of 40'-5" (12.32 m) or Less (Optional) ....................97 Chapter 11 Warranty ............................103 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 5: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 6: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 7: Safety Cautions

    • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts • Keep your equipment in proper working condition. Replace worn or broken parts immediately. ST-0003-1 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 8 ST-0060-1 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-2 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 9 1. Shut off and lock out all power sources. 2. Use a safety harness and safety line. 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. ST-0061-1 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 10 • Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. • Use care when handling and moving sidewall bundles. ST-0058-1 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 11: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 12: Chapter 2 Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 13 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A GSI GROUP, INC. 217-226-4421 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 14: Chapter 3 General Overview

    These include, but may not be limited to: 1. A sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. 2. Roof instructions must be followed. Roof instructions are included in this manual.

  • Page 15: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    2. Install the center collar tower support in the center of the bin. 3. Install eave clips and intermediate eave angles to the sidewall sheets. (Note how these are aligned.) 4. Install roof panels. 5. Install roof flashing. 6. Install peak cap. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 16: Guidelines For Construction Procedures And Lifting Jack Usage

    If in doubt, use one jack on every vertical seam. Be sure to use heavy duty jacks for commercial installation. NOTE: Add inside and outside ladders to bin walls as you continue to raise the bin. (Refer to the manual supplied with the ladder.) PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 17: Instructions For Stirring Devices

    “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 33'-48' diameter an alternate method of mounting is to attach suspension chain to intermediate center collar.

  • Page 18: Guidelines For Placement Of The Decal Sidewall Sheet

    NOTE: Refer to sidewall attachment detail and specific gauge sheet for the bin. The decal sheets are located in the third ring from the top. They are to be spaced evenly around the diameter of the bin. Figure 3B Decal Sidewall Sheet PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 19: Chapter 4 Foundations

    NOTE: Making the 2 x 4 two feet (2') longer than the radius will allow the 2 x 4 to also be used as a leveling device and for pulling concrete. Figure 4A Scribe the Diameter Ref # Description Ref # Description Spike Pointed Stake Foundation Radius Foundation Line 2 x 4 Center Stake PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 20: Foundation Forms

    NOTE: All foundation specifications shall be construed as recommendations only. Because of the many variable conditions in an actual installation, manufacturer assumes no liability for results arising from the use of such recommendations. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 21: Placing The Reinforcement

    3. Overall anchor bolt length (C) for 5/8" and 3/4" diameter anchor bolts are 14" (35.56 cm) and 18" (45.72 cm) respectively. (See Figure 4C.) Figure 4C Anchor Bolt Example (3/4" Diameter Anchor Bolt Shown) Ref # Description Anchor Bolt Anchor Bolt Thread Height Anchor Bolt Length PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 22: Anchor Bolt Charts

    # of Anchors Bolt Radius 7' - 7-1/4" 2.32m Bolt Radius 7' - 7-1/4" 2.32m Chord 1 8' - 11-1/4" 2.73m Chord 1 4' - 8-3/8" 1.43m Chord 2 8' - 11-1/4" 2.73m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 23 # of Anchors Bolt Radius 9' - 1-3/16" 2.77m Bolt Radius 9' - 1-3/16" 2.77m Chord 1 9' - 1-3/16" 2.77m Chord 1 4' - 8-1/2" 1.55m Chord 2 9' - 1-3/16" 2.77m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 24 10' - 7-1/16" 3.29m Bolt Radius 10' - 7-1/16" 3.29m Chord 1 4' - 8-9/16" 1.44m Chord 1 9' - 2-1/4" 2.80m Chord 2 9' - 2-1/4" 2.80m Chord 3 13' - 2-7/16" 4.01m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 25 9' - 3" 2.82m Chord 1 4' - 8-9/16" 1.44m Chord 2 17' - 1-1/16" 5.22m Chord 2 9' - 3" 2.82m Chord 3 13' - 5-1/8" 4.09m Chord 4 17' - 1-1/16" 5.22m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 26 4' - 8-9/16" 1.44 m Chord 2 17' - 5-3/8" 5.32 m Chord 2 9' - 3-7/16" 2.83 m Chord 3 13' - 6-7/8" 4.14 m Chord 4 17' - 5-3/8" 5.32 m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 27 17' - 8-9/16" 5.40 m Chord 2 9' - 3-3/4" 2.84 m Chord 3 13' - 8-3/16" 4.35 m Chord 4 17' - 8-9/16" 5.40 m Chord 5 21' - 3-11/16" 6.49 m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 28 17' - 10-13/16" 5.36 m Chord 2 9' - 3-15/16" 2.84 m Chord 3 13' - 9-1/16" 4.19 m Chord 4 17' - 10-13/16" 5.36 m Chord 5 21' - 8-1/4" 6.60 m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 29 25' - 6-1/4" 7.78 m Chord 3 13' - 9-3/4" 4.21 m Chord 4 18' - 0-9/16" 5.50 m Chord 5 21' - 11-11/16" 6.70 m Chord 6 25' - 6-1/4" 7.78 m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 30 13' - 10-3/4" 4.24 m Chord 4 18' - 3-1/16" 5.56 m Chord 5 22' - 4-5/8" 6.82 m Chord 6 26' - 2-13/16" 7.80 m Chord 7 29' - 9" 9.06 m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 31 18' - 4-5/8" 5.60 m Chord 5 22' - 7-3/4" 6.90 m Chord 6 26' - 8-5/16" 8.14 m Chord 7 30' - 5-3/4" 9.29 m Chord 8 33' - 11-5/8" 10.35 m PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 32: Reinforcement Bar Properties

    2.044 0.875 [22] 0.60 2.670 1.000 [25] 0.79 NOTES: - Lap all circumferential bars 35 diameters and stagger all laps in plan 3'-0". - All reinforcement bar estimates do not include end laps. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 33: Placement Of The Fan Pad: Transitions, Fans And Heaters Only

    Bin Wall Distance between Fan Foundation and Distance between Fan Foundation Transition Bin Wall (A) for Fans without Heaters and Bin Wall (A) for Fans with Heaters (in.) (in.) TR-4734 TR-6918 and TR-6919 TR-7048 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 34: Placement Of The Centrifugal Fan Foundation

    Foundation and Bin Wall (A) for E (in.) F (in.) G (in.) for Fans without Heaters (in.) Fans with Heaters (in.) TR-4734 TR-7048 TR-6918 and TR-6919 TR-7049 TR-6207 TR-6958 (Double Inlet) TR-6853 (Double Inlet) PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 35: Floating Monolithic Foundations For Bins (With Up To 5 Rings)

    Description Ref # Description Outside Radius 2 - #6 Bars Anchor Bolt Circle Radius Grade Two Layers 6 x 6 - 6/6 Wire Mesh 1'-0" Minimum Vapor Barrier 6" Maximum Well Compacted Fill PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 36 13' - 7-11/16" 9'-4" 14.5 1200 15'-7" 15' - 1-5/8" 9' - 4-1/4" 17.5 1600 1100 17'-0" 16' - 7-1/2" 9' - 4-3/8" 20.5 1800 1300 18'-8" 18' - 1-3/8" 9' - 4-1/2" 2300 1500 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 37 Grade 6" Maximum * Contact GSI Engineering for heights greater than 6". ** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the pad at 18" c/c each way.
  • Page 38 1 ft. 7 in. 15 ft. 8 in. 1400 2 ft. 2 in. 16 ft. 0 in. 1400 2 ft. 9 in. 16 ft. 0 in. 1400 3 ft. 6 in. 16 ft. 4 in. 1400 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 39 6". NOTE: The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the foundation at 18" center to center each way. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 40: Base Angle Installation

    However, provisions should be made to seal the base of the bin to prevent moisture from coming into the bin. Figure 4AB Ref # Part # Description B-6753 Base Angle S-248 Washer S-7483 5/16" x 1-1/4" Bin Bolt Mastic Sealer Underneath (Optional, not Provided with Bin) PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 41: Location Of Accessories

    Figure 4AC Placement with Two (2) Fans Figure 4AC shows two (2) fans should be placed at a 90° angle to each other. Figure 4AD Placement with One Fan PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 42: Chapter 5 Hardware Requirements

    3/8" x 1" (24) 3/8" x 1" (2) * Only used in 14 ring and 15 ring tanks. NOTE: Use 5/16" bolts and nuts when joining 13 gauge to 12 gauge on horizontal seams. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 43: Bolt Torque Specifications

    Under no condition shall any other bolts be substituted for those supplied by GSI. Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 44: Bolt Identification

    Bolt (S-7485) is used in the following locations: 1. Use in 48' farm roof only. 2. The color of bucket lid is light green. 1.350" (3.43 cm) 1.000" (2.54 cm) Grade 8 Grade 8.2 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 45 6. Use to attach roof panels to flashing on bins that are 48' diameter and smaller. 7. Use in hold-down to sidewall connection on 13 gauge to 20 gauge. 1.300" (3.30 cm) Grade 8 1.000" (2.54 cm) Grade 8.2 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 46: Color Chart For Bin Hardware Bucket Lids

    3/8" x 1" Bolt pre-assembled with sealing washer S-7485 Light Green 1000 3/8" x 1" Flanged bolt without sealing washer S-456 Yellow 4000 3/8" Hex nut S-9426 Dark Purple 2500 3/8" Hex flanged nut PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 47: Chapter 6 Gauge Sheet

    4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 48 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 49 UNDERLINE Denotes Location of 2 Ring Door Model # Bin Diameter # of Rings 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 4002 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 50 Model # Bin Diameter # of Rings 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH 4002-0XXYYH PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 51 UNDERLINE Denotes Location of 2 Ring Door # of Model # Bin Diameter Rings 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR 4002-0XXYYR PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 52: Chapter 7 Assembling Sidewall Sheets

    Color Codes for Sidewall Gauges Sidewall Gauge Color Code Black and Yellow Orange Light Blue and Pink Blue Red and Brown Green Blue and Yellow Black Pink Light Blue Blue and Orange Yellow and Purple PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 53: Caulking And Bolting Detail For Standard Sidewall Sheets

    NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 7A Standard Sidewall Sheets as Viewed from the Outside of the Bin Ref # Description Vertical Strip of Caulk 10" (25.4 cm) Horizontal Strip of Caulk PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 54 NOTE: Do not tighten bolts until all the sheets are assembled and form a complete ring. 4. Tighten the bolts in sequence, starting from the center to the edge in both directions. This allows the sidewall sheets to draw-up evenly. NOTE: Tighten from the nut side. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 55: Chapter 8 Door Assembly

    NOTE: The walk-through door must be centered between two (2) anchor bolts. The sidewall sheets are staggered 1/3 from end to end. Figure 8A Odd Number of Rings Figure 8B Even Number of Rings PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 56: Ring Door Installation

    (13 Rings and Taller) WD-6229 Optional 2.66" Corrugation 2 Ring Door Assemblies WD-6132 15'-24' Diameter Bins with Auger Hood Panel WD-6227 WD-6158 15'-27' Diameter Bins Braced Door Frame WD-6228 Figure 8C 2 Ring Door Installed PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 57 Drill a 3/8" hole through the bin wall and bolt the door hold back bracket to the bin. If needed, install the door hold back extension to door hold back bracket. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 58 8. Door Assembly NOTE: 15'-27' Diameter bins (WD-6130 and WD-6225) 30'-48' Diameter Bins up to 12 rings (WD-6131 and WD-6226) Door hold back detail Figure 8D Standard 2 Ring Door PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 59 Middle Inner Door Panel WD-6126 Top Inner Door Panel WD-6028 Bottom Inner Door Port Hole Cover WD-6053 Inner Door Hinge Strap WD-1302 Door Hold Back Bracket WD-6110 Door Hold Back Extension Door Frame Assembly PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 60 8. Door Assembly NOTE: 15'-27' Diameter bins (Optional) (WD-6158 and WD-6228) 30'-48' Diameter bins (13 Rings and taller) (WD-6159 and WD-6229) Door hold back detail Figure 8E Heavy 2 Ring Door PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 61 Bottom Inner Door Port Hole Cover WD-6053 Inner Door Hinge Strap WD-1302 Door Hold Back Bracket WD-6110 Door Hold Back Extension WD-6147 Turnbuckle Latch Weldment D32-003 Turnbuckle 5/8" x 9" Special Heavy Door Frame Assembly PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 62: Options For Two Ring Door - Inner Door Auger Hood (For 15'-24' Diameter Bins)

    4. Attach the inner door panel (B) to the inner bin door and the outer door panel (F) to the outer bin door. Figure 8F Bin Step Ref # Part # # Description WD-6086 Outer Cover WD-6082 Inner Door Panel WD-6085 Upper Angle WD-6084 Lower Angle WD-6083 Auger Shield WD-6082 Outer Door Panel PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 63: Options For 2 Ring Door - Bin Step

    2. Unloading directly from the door opening should be limited to grain bins no larger than 24' in diameter and grain depths no greater than 18' total. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 64: Chapter 9 Roof Assembly

    The following dimensions are approximate distances used in bin roof construction. Adjusting the center support height will ease roof erection. (See Figure 9A.) Figure 9A Center Support Ref # Description Bin Height Bin Diameter Center Support Pole PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 65 NOTE: For 15'-30' diameter bins, the height (A) is measured to the top of the center collar. NOTE: For 33'-48' diameter bins, the height (A) is measured to the top of the intermediate center collar. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 66: Assembling Center Collar

    Bin Diameter Center Collar Color Code CTR-0795 33', 36' Intermediate Center Collar 33'-48' Green CTR-0796 42', 48' Intermediate Center Collar 5/16" x 1" Flange Bolt with Sealing S-10260 Washer S-3611 5/16" Flange Nut PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 67: Roof Flashing (For 15'-30' Diameter Bins)

    Roof Flashing Part Numbers (C) CRP-4608 Center Collar Bin Diameter Part # S-4458 Caulking CTR-0638 Roof Flashing CTR-0639 5/16" x 1" Flange Bolt with CTR-0640 S-10260 Sealing Washer CTR-0641 S-3611 5/16" Flange Nut CTR-0642 CTR-0643 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 68: Roof Flashing (For 33'-48' Diameter Bins)

    5/16" x 1" Flange Bolt with S-10260 Sealing Washer CRP-4979 S-3611 5/16" Flange Nut CRP-4684 S-4458 Caulking Roof Flashing CRP-4685 33' and 36' Intermediate CTR-0795 CRP-4686 Center Collar 42' and 48' Intermediate CTR-0796 Center Collar CRP-6188 Reinforcement Angle PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 69: Roof Panel Instructions (For 15'-48' Diameter Bins)

    (J), use 5/16" x 1-1/4" bolts with a flat top washer on top of the slot and an extra neoprene washer (L) between the roof and the roof step (J). This will ensure a more protective seal against moisture. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 70 5/16" Flange Nut (S-3611) Used with TopDry Roofs Standard Rolled - Eave Clip - 12'-15' (CTR-1201) Roof Panel Information (B) Bin Diameter Part # Roof Rib Holes Rib Length # of Panels CTR-0379 87-1/4" PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 71 Standard Rolled - Eave Clip - 18'-24' (CTR-1201) Roof Channel - 21' and 24' (CRP-4693) Roof Step Roof Panel Information (B) Bin Diameter Part # Roof Rib Holes Rib Length # of Panels CTR-0380 101-7/8" CTR-0381 128-5/8" CTR-0382 149-1/8" PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 72 Used with TopDry Roofs Standard Rolled - Eave Clip - 27'-30' (R-007-1) Roof Channel (CRP-4692) Roof Panel Information (B) Bin Diameter Part # Roof Rib Holes Rib Length # of Panels CTR-0383 169–5/8 CTR-0384 189-5/8" PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 73 Roof Step 3/8" x 1" Flange Bolt (S-7485) Intermediate Eave Angle (CTR-1183) 3/8" Flange Nut (S-9426) Roof Panel Information (B) Bin Diameter Part # Roof Rib Holes Rib Length # of Panels CTR-0385 198" PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 74 3/8" x 1" Flange Bolt (S-7485) Steel Backed Neoprene Washer (S-1463) 3/8" Flange Nut (S-9426) Roof Panel Information (B) Bin Diameter Part # Roof Rib Holes Rib Length # of Panels CTR-0386 218-1/8" PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 75 Roof Step 3/8" x 1" Flange Bolt (S-7485) Intermediate Eave Clip (CTR-1183) 3/8" Flange Nut (S-9426) Roof Panel Information (B) Bin Diameter Part # Roof Rib Holes Rib Length # of Panels CTR-0388 261-17/64" PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 76 CRP-7288 Roof Channel CRP-6258 Roof Channel Splice S-7485 Flange Bolt 3/8"-16 x 1" JS500 Grade 8 or Grade 8.2 CRP-6257 Purlin Clips CRP-7289 Inner Splice Plate S-9426 Flange Nut 3/8"-16 JS500 Grade 5 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 77 (B) will be sealed with foam sealant (Q) around the center collar. (See Figure 9N.) NOTE: Use the lower set of holes in the intermediate center collar (I) to attach the roof panels (B). outside inside inside outside Figure 9N PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 78 NOTE: Do not tighten the nut. 12. Insert another rod through the cap, then place the washer (AA) and nut (E) on the outside. NOTE: Adjust and tighten nuts on straight end of rod. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 79 Peak Cap Handle CRP-4654 Cap Hold-Down CRP-4606 Slide Rod Washer 13. After tightening, it may be necessary to spread the rods slightly to make them parallel. Maintain a 10" gap between the rods. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 80 Figure 9R Roof Panel Seal Clip (27' and 30' Diameter Bins) Ref # Description Roof Panel Seal Part Numbers (AB) Bin Diameter Part # Roof Panel CTR-1556 Roof Flashing CRP-5324 Roof Panel Seal PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 81: Installing The Manway Cover

    8. Snap the manway seal strip (I) onto the lip of the manway hole. 9. Make the necessary adjustments to the handle (D) and latch (G), creating a tight seal. (See Figure 9S on Page 82.) PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 82 #10-24 Lock Nut ACD-4514 Latch Manway Roof Panel Manway Roof Panel Part Numbers (N) Bin Diameter Part # Bin Diameter Part # CTR-0644 CTR-0657 CTR-0646 CTR-0659 CTR-0648 CTR-0752 CTR-0650 CTR-0754 CTR-0652 CTR-0756 CTR-0655 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 83: Roof Ring Locations

    NOTE: The last roof ring pipe will need to be cut to length. NOTE: Image is graphical representation only. Use the below table to determine the roof ring location for your bin. Figure 9T Roof Ring Ref # Description Roof Step Roof Panel Roof Ring PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 84 36 (T) Blue/White CRP-5363-18 Hole 36 (B) Gold CRP-5363-36 Hole 42 (T) Fluorescent Green/Brown CRP-6158 Hole 42 (B) Fluorescent Green/Gold CRP-6159 Hole 48 (T) Fluorescent Green/Brown CRP-6158 Hole 48 (B) Fluorescent Green/Pink CRP-6189 Hole PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 85: Installing A Roof Ring

    Figure 9U Roof Ring Shown Ref # Part # Description S-10260 5/16" x 1" Flange Bolt with Sealing Washer Roof Ring Section R-997 Roof Ring Clip S-3611 5/16" Flange Nut S-10303 Sealing Washer PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 86 1/4" diameter bolt is an effective way to prevent the bolt from dislodging during certain wind and pressure conditions. Figure 9V Exploded View of Threaded Stud Ref # Part # Description Ref # Part # Description Roof Ring Section S-8926 Stud Nut S-8765 Threaded Stud PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 87: Chapter 10 Accessories

    (A) on the outside as shown in Figure 10A. Use 5/16" x 1" bolts for all connections. Figure 10A Ref # Description Splice Plate (LDR-4317) Ladder Sections PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 88: Platform Support Assembly

    Figure 10B. Use 5/16" x 1" bolts and nuts for all connections. Figure 10B Ref # Part # Description LS-369 30-3/4" Brace Angle LS-370 28" Support Angle LS-6705 35" Mounting Angle Horizontal Seam PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 89: Eave Adjustable Braces

    Field drill four (4) 5/16" holes through both large and small tubes and bolt together using 1/4" x 1-1/2" bolts and nuts. This will keep the adjustable braces from slipping. Figure 10C Figure 10D PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 90 Center Tube LDR-4345 Top Ladder Section NOTE: Refer to general detail section at the beginning of this manual for additional details for standoff bracket to ladder assembly and cage hoop bracket to ladder. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 91: Platform And Handrail Assembly

    Angle (67-1/2") LS-294 Side Handrail (24-7/16") LS-373 Platform LS-295 Front Handrail (32-1/16") Platform Vertical Angle LS-371 (Yellow) (42") Vertical Entrance Angle LS-6621 (Orange) (46") Safety Cage Hoop Adapter LS-6776 Angle (11-5/16") Figure 10G PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 92: Eave Safety Cage

    LS-6776 Safety Cage Hoop Adapter Angle LS-5285 Safety Cage Hoop Adjuster Plate LS-5284 Safety Cage Hoop Adapter LS-4201 Safety Cage Hoop Half Platform 48" Typ. Bottom to Bottom of Cage Hoops Figure 10H PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 93: Safety Cage Hoop Adapter Detail

    Ref # Description 90'/105' Bins 36'/72'/75'/78' Bins 33'/60' Bins 21'/30'/54' Bins 27'/48' Bins 42' Bins 18'/24'/39' Bins Figure 10J PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 94: Vertical Supports

    Use 5/16" x 1" bolts (unless otherwise noted) with the head of the bolt to the inside of the safety cage. (See Figure 10K.) Figure 10K Vertical Supports Ref # Part # Description LS-6713 Safety Cage 48" Vertical Support Use 5/16" x 1-1/4" bolts at hoop assembly overlap. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 95: Safety Cage

    Ref # Part # Description LDR-4199 Cage Hoop Bracket S-3550 5/16" x 1" Carriage Bolt S-3611 5/16" Nut LDR-4201 Safety Cage Hoop Half LDR-4198 Standoff Wedge LS-6713 Safety Cage 48" Vertical Support Ladder PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 96: 24" Safety Cage Bell Sections

    NOTE: The safety cage bell section is to be used at the point of termination of the safety cage and should be just above the concrete (generally 7' to 8'). Figure 10M 24" Bell Ref # Part # Description LS-6714 Safety Cage 24" Vertical Support LDR-4202 Safety Cage Bell Hoop Halves PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 97: Temperature Cable Support Package Instructions For Eave Heights Of 40'-5" (12.32 M) Or Less (Optional)

    Left Temperature Cable Support Angle Roof Panel CRP-5786 R.H. Temperature Cable Support Angle S-7485 3/8" x 1" Flange Bolt Cable Attachment Bracket S-248 3/8" Flat Washer CRP-5419 Support Channel S-456 3/8" Hex Nut Roof Channel PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 98 9. Install the support channel (D) onto the support angles (A and B) with 3/8" bolts. 10. Attach the cable attachment bracket (C) in the center of the support channel (D) to hang the cable. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 99 NOTE: This radius represents the maximum radius that the cross members will span. These are not recommended installation locations. 15. For a greater radius, a cross member adequate to support the cable must be provided (by others). However the rafter support system must be used. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 100 9. Install the support channel (F) onto the support angles (C and D) with 3/8" bolts. 10. Attach the cable attachment bracket (E) in the center of the support channel (F) to hang the cable. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 101 Install according to the temperature cable manufacturer’s recommendations. For a greater radius, the recommendation shown in this manual for temperature cable installation must be used (using field cut, hot rolled sections), however a rafter support package must still be used. PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...
  • Page 102 NOTES PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins...

  • Page 103: Chapter 11 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 104 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-325803...

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