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GSi 40 Series Construction Manual

36' diameter (13 rings and shorter) 40-series bin - 4.00" corrugation 6000 lb. peak load roof with fc stiffeners
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36' Diameter (13 Rings and Shorter)
40-Series Bin - 4.00" Corrugation
6000 lb. Peak load Roof with
FC Stiffeners
Construction Manual
PNEG-4236
Date: 12-29-14
PNEG-4236

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Summary of Contents for GSi 40 Series

  • Page 1 36' Diameter (13 Rings and Shorter) 40-Series Bin - 4.00" Corrugation 6000 lb. Peak load Roof with FC Stiffeners Construction Manual PNEG-4236 Date: 12-29-14 PNEG-4236...
  • Page 2 PNEG-4236 40-Series 36' Diameter Bin...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................5 Safety Guidelines ..........................5 General Safety Statement ........................6 Safety Instructions ..........................7 Safety Sign-Off Sheet ........................... 9 Chapter 2 Decals ..............................10 Chapter 3 General Overview ..........................13 General Information ..........................13 Tools Required for Construction ......................
  • Page 4 Table of Contents 1 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) ..........45 2 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) ..........46 2 Ring Stiffener (10 Gauge) to a 2 Ring Stiffener (8 Gauge) .............. 46 2 Ring Stiffener (12-16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) ..........

  • Page 5: Chapter 1 Safety

    1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.

  • Page 6: General Safety Statement

    1. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards, and precautions exist and inform all personnel associated with the equipment or in the area.

  • Page 7: Safety Instructions

    1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
  • Page 8 1. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate Eye Protection to the job.

  • Page 9: Safety Sign-Off Sheet

    1. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.

  • Page 10: Chapter 2 Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-4236 40-Series 36' Diameter Bin...
  • Page 11 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A GSI GROUP, INC. 217-226-4421 PNEG-4236 40-Series 36' Diameter Bin...
  • Page 12 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A GSI GROUP, INC. 217-226-4421 PNEG-4236 40-Series 36' Diameter Bin...

  • Page 13: Chapter 3 General Overview

    These include, but may not be limited to: 1. A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. 2. Roof instructions must be followed. Roof instructions are included in this manual.

  • Page 14: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    3. General Overview Guidelines for Proper Storage of Grain Bin Materials Prior to Construction Storage of the build materials prior to construction is important. Do not to allow moisture to remain between sheets or panels. Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present.

  • Page 15: Guidelines For Construction Procedures And Lifting Jack Usage

    11. Lower the tank and secure to the foundation before leaving the job site. 12. At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. PNEG-4236 40-Series 36' Diameter Bin...

  • Page 16: Instructions For Stirring Devices

    “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 36' diameter an alternate method of mounting is to attach suspension chain to intermediate center collar.

  • Page 17: Guidelines For Placement Of The Decal Sidewall Sheet

    3. General Overview Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement. NOTE: Refer to stiffener to sidewall attachment detail and specific gauge sheet for the bin. The decal sheets are located in the first ring from the top.

  • Page 18: Chapter 4 Foundations

    4. Foundations Foundation Recommendations These are general foundation recommendations. Site conditions, system requirements and other factors may create foundation construction requirements not covered by this manual. Selecting the Proper Site Location 1. The selected site should be level, firm and free from underlying debris. The soil bearing capacity should be equal to or greater than required by the footing specifications.

  • Page 19: Foundation Forms

    4. Foundations Foundation Forms Circular foundation forms are commonly used for stiffened farm bins. Figure 4B Circular Form Ref # Description Footing Trench Carpenter’s Level Preparing the Foundation Forms 1. Having scribed the diameter of the foundation, proceed by digging the foundation’s footing, which consists of a large circular trench inside the foundation line.

  • Page 20: Placing The Reinforcement

    4. Foundations Placing the Reinforcement 1. Once the forms and trench have been prepared, begin placing the reinforcement rods and mesh in the foundation’s footing. Make sure the reinforcement rods are properly lapped by wiring. 2. Place at least 2" of compacted sand on the inside section of the foundation to provide a good base for the concrete and to protect against rodents.

  • Page 21: Anchor Bolt Charts

    4. Foundations Anchor Bolt Charts Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. Accuracy is very critical for stiffener alignment during bin erection. NOTE: Refer to proper chart to find the anchor chord dimensions that correspond to the bin that is being built.

  • Page 22: Placement Of The Vane Axial Fan Foundation

    4. Foundations Placement of the Vane Axial Fan Foundation If a fan or fan and heater combination is to be installed, determine the concrete foundation size. 1. The top of the fan foundation should be level with the top of the bin’s foundation. 2.

  • Page 23: Placement Of The Centrifugal Fan Foundation

    4. Foundations Placement of the Centrifugal Fan Foundation 1. A correct fan foundation should be poured 2" below the top of bin foundation for all centrifugal fans. 2. A foundation for heaters is not required, but is recommended. 3. Recommended foundation thickness is 4". 4.

  • Page 24: Floating Monolithic Foundations For Bins (With Up To 5 Rings)

    4. Foundations Floating Monolithic Foundations for Bins (with up to 5 Rings) The foundation design is based on a minimum allowable soil bearing capacity 3000 PSF. Bearing capacity of the soil should be determined by geotechnical investigation and be of uniform bearing capacity. 1.

  • Page 25: Frost Free Foundation Recommendations

    4. Foundations Frost Free Foundation Recommendations The foundation design is based on a minimum allowable soil bearing capacity 3000 PSF. Bearing capacity of the soil should be determined by geotechnical investigation and be of uniform bearing capacity. 1. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars. 2.
  • Page 26 4. Foundations NOTE: All foundation specifications are recommendations only. Due to many variable conditions in actual installation, the manufacturer assumes no liability for results arising from the use of such recommendations. NOTE: Make sure to contact the manufacturer’s engineering department for additional information for heights more than 6".

  • Page 27: Inverted "T" Foundation (3000 Psf Soil Bearing Capacity)

    4. Foundations Inverted “T” Foundation (3000 PSF Soil Bearing Capacity) 1. Determine bearing capacity of soils by using geotechnical investigations. Found all footings on soils of uniform bearing capacity. 2. All bins with a diameter of 60' or larger must use ASTM A615 grade 60 deformed bars for concrete reinforcement.
  • Page 28 4. Foundations NOTE: All foundation specifications are recommendations only. Due to many variable conditions in actual installation, the manufacturer assumes no liability for results arising from the use of such recommendations. Specifications for 36' Diameter Bin #4 Bar #5 Bar Cu.

  • Page 29: Chapter 5 Hardware Requirements

    5. Hardware Requirements Bolt and Nut Pairings This chart lists the correct nut to use with each size of bolt. Nut Part # Nut Size Type Hex or Flanged Bolt Size Bolt Part # 5/16" x 3/4" S-7482 S-396 5/16" 5/16"...

  • Page 30: Bolt Torque Specifications

    CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 31: Bolt Identification

    5. Hardware Requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt (S-7482) An S-7482 is a 5/16" x 3/4" JS bolt that is pre-assembled with a sealing washer. Bolt (S-7482) is used in the following locations: 1.
  • Page 32 5. Hardware Requirements Bolt (S-7483) An S-7483 is a 5/16" x 1-1/4" JS bolt pre-assembled with a sealing washer. Bolt (S-7483) is used in the following locations: 1. Use in base angle to sidewall connection. 2. Use for all stiffener to sidewall to stiffener connections with splice and for all 5 gauge stiffener to sidewall connections.
  • Page 33 5. Hardware Requirements Bolt (S-7487) An S-7487 is a 3/8" x 1" JS bolt that is pre-assembled with a sealing washer. Bolt (S-7487) is used in the following locations: 1. Use in all sidewall connections for 13 gauge through 10 gauge sidewall to sidewall sheets. 2.

  • Page 34: Color Chart For Bin Hardware Bucket Lids

    5. Hardware Requirements Color Chart for Bin Hardware Bucket Lids For ease of identification, hardware is separated and identified by buckets with color coded lids. Use the following chart to help identify the correct hardware. Bucket Color Lid Color Description Part # Part # Count...

  • Page 35: Chapter 6 Gauge Sheet

    6. Gauge Sheet Stiffener and Sidewall Gauge Sheet 36' Diameter up to 6 Rings Bins with Bins with Even number Stiffener Gauges Sidewall Gauges Stiffener Gauges Odd Number of Rings of Rings 36' Diameter 7 to 11 Rings Bins with Bins with Even number Stiffener Gauges Sidewall Gauges...

  • Page 36: Chapter 7 Assembling Sidewall Sheets

    7. Assembling Sidewall Sheets Guidelines for Constructing Sidewall Sheets 1. Before bolting the sidewall sheets together, check for the proper gauge of steel for the first ring. Higher gauge numbers denote the thinner materials. (For example, 20 gauge material is thinner than 14 gauge.) 2.

  • Page 37: Orientation Detail For Top Sidewall Sheets

    7. Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. (See Figure 7A.) NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 7A 2 Post Top Sidewall Sheet Orientation (Viewed from Outside of the Bin) Ref # Description...

  • Page 38: Caulking And Bolting Detail For Standard Sidewall Sheets

    7. Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. (See Figure 7B.) NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 7B Standard Sidewall Sheets as Viewed from the Outside of the Bin Ref # Description...
  • Page 39 7. Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets (Continued) 1. Apply a strip of caulk near the outside edge of the outer sheet and between the outer two (2) rows of bolts (A), then apply a strip of caulk 12" (30 cm) long along the horizontal seams (B), as shown Figure Figure 7C Caulking and Bolting Details (Viewed from Inside of the Bin) Ref #...

  • Page 40: Chapter 8 Farm Stiffeners

    8. Farm Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4" from the top hole in the bin wall. 3.

  • Page 41: Stiffener Part Number Description

    8. Farm Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. Color Codes for Stiffener Gauges Sidewall Gauge Color Code...

  • Page 42: Standard Stiffeners

    8. Farm Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard 2 ring stiffeners. (See Figure 8C.) Figure 8C Standard Stiffeners Ref # Part # Description Length Available Gauges FC-42062XX 2 Ring Transition 94.594"...

  • Page 43: Stiffeners Splice

    8. Farm Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. (See Figure 8D.) Figure 8D Stiffeners Splice Ref # Part # Description Length Available Gauges FC-42076 Stiffeners Splice 10.688" (27 cm) Base Boot Use the following information to determine the differences between the base boots.

  • Page 44: Base Stiffeners

    8. Farm Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. (See Figure 8F.) Figure 8F Images of the Base Stiffeners Ref # Part # Description Length Available Gauges FC-42111XX Base Stiffener 87.938" (223 cm) FC-42063XX Base Stiffener 87.938"...

  • Page 45: Ring Top Stiffener (16 Gauge) To A 1 Ring Stiffener (12-16 Gauge)

    8. Farm Stiffeners 1 Ring Top Stiffener (16 Gauge) to a 1 Ring Stiffener (12-16 Gauge) Refer the following information when connecting a 1 ring top stiffener (FC-42066XX) to a 1 ring stiffener. (See Figure 8G.) Ref # Part # Description FC-42066XX 1 Ring Top Stiffener...

  • Page 46: Ring Top Stiffener (16 Gauge) To A 2 Ring Stiffener (12-16 Gauge)

    8. Farm Stiffeners 2 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) Refer the following information when connecting a 2 ring top stiffener (FC-42065XX) to a 2 ring stiffener. (See Figure 8K.) Ref # Part # Description FC-42065XX 2 Ring Top Stiffener...

  • Page 47: Ring Stiffener (12-16 Gauge) To A 2 Ring Stiffener (12-16 Gauge)

    8. Farm Stiffeners 2 Ring Stiffener (12-16 Gauge) to a 2 Ring Stiffener (12-16 Gauge) Refer the following information when connecting a 2 ring stiffener to a 2 ring stiffener. (See Figure 8K.) Ref # Part # Description FC-42057XX 2 Ring Stiffener (12-14 Gauge) FC-42075XX 2 Ring Stiffener (16 Gauge) S-7485...

  • Page 48: Ring Stiffener (10-16 Gauge) To A Base Stiffener (10 Gauge)

    8. Farm Stiffeners 2 Ring Stiffener (10-16 Gauge) to a Base Stiffener (10 Gauge) Refer the following information when connecting a 2 ring stiffener to a base stiffener. (See Figure 8M.) Ref # Part # Description 2 Ring Stiffener FC-42062XX Base Stiffener S-7485 3/8"...

  • Page 49: Ring Stiffener (5-8 Gauge) To A Base Stiffener (5 Gauge)

    8. Farm Stiffeners 2 Ring Stiffener (5-8 Gauge) to a Base Stiffener (5 Gauge) Refer the following information when connecting a 2 ring stiffener to a base stiffener (FC-42111). (See Figure 8O.) Ref # Part # Description 2 Ring Stiffener FC-42111XX Base Stiffener S-7485...

  • Page 50: Base Stiffener (8 Gauge) To A Base Boot (10 Gauge)

    8. Farm Stiffeners Base Stiffener (8 Gauge) to a Base Boot (10 Gauge) Refer the following information when connecting a base stiffener to a base boot (FC-42107). (See Figure 8Q.) Ref # Part # Description FC-42063XX Base Stiffener (8 Gauge) FC-42107 Base Boot S-7485...

  • Page 51: Base Stiffener (5 Gauge) To A Base Boot (10 Gauge)

    8. Farm Stiffeners Base Stiffener (5 Gauge) to a Base Boot (10 Gauge) Refer the following information when connecting a base stiffener to a base boot. (See Figure 8S.) Ref # Part # Description FC-42111 Base Stiffener (5 Gauge) FC-42109 Base Boot S-7485 3/8"...

  • Page 52: Chapter 9 Door Assembly

    9. Door Assembly Standard Door Placement Standard 2 ring door may be used for 12'-48' diameter bins for 13 rings and shorter heights. (See Figure 9A.) Figure 9A Two Ring Door Ref # Description First Ring (From Bottom of the Bin) Second Ring (From Bottom of the Bin) Door Assembly PNEG-4236 40-Series 36' Diameter Bin...

  • Page 53: Ring Door Installation

    9. Door Assembly 2 Ring Door Installation Before You Begin Before starting to install, make sure the correct door has been received. 1. Remove the inner door panels (S, T and U) and outer door cover (A) from the door assembly. 2.
  • Page 54 9. Door Assembly NOTE: Use WD-6242 for 36' diameter bins with 9 rings and shorter heights. Figure 9B Standard 2 Ring Door PNEG-4236 40-Series 36' Diameter Bin...
  • Page 55 9. Door Assembly Ref # Part # Description WD-039 Outer Door Cover WD-2854 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-033 Door Retainer WD-6124 Outer Cover Latch Mount Base WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056...
  • Page 56 9. Door Assembly NOTE: Use WD-6244 for 36' diameter bins with 10-13 rings heights. Figure 9C Heavy 2 Ring Door PNEG-4236 40-Series 36' Diameter Bin...
  • Page 57 9. Door Assembly Ref # Part # Description WD-039 Outer Door Cover WD-2854 Outer Cover Latch Bracket WD-225 Outer Cover Hinge Bracket WD-035 Door Cover Brace Section WD-033 Door Retainer WD-6124 Outer Cover Latch Mount Base WD-6066 Outer Cover Hinge Base WD-6055 Bottom Inner Door Hinge WD-6056...

  • Page 58: Options For 2 Ring Door - Bin Step

    9. Door Assembly Options for 2 Ring Door - Bin Step 1. Attach the left and right sides (B and C) to the sides of the bin door step (D) using bolts (E) and nuts (G). 2. Center the assembled step under the bin door and use it as a template to field drill the holes (F) in the sidewall sheet on the ridges of the corrugation.

  • Page 59: Chapter 10 Roof Assembly

    10. Roof Assembly Roof Assembly Instructions IMPORTANT: Maximum weight to be supported and/or suspended from the roof is to be 6000 pounds for 36' bin (non-trussed) only. 1. After completing the first sidewall ring, begin with the center collar sections. 2.

  • Page 60: Assembling Center Collar

    10. Roof Assembly Assembling Center Collar The standard roof with a dome cap lid will have a center collar assembled from three (3) pieces. The dome cap will mount onto it as well as the flashing. The dome cap is standard on all 36' 40-Series bins. Assemble the three (3) center collar (A) pieces together using flange bolts (B) and flange nuts (C).

  • Page 61: Roof Flashing

    10. Roof Assembly Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. The flashing pieces are assembled to the center collar after attaching the roof panels to the intermediate center collar. 1. After the assembly of the roof panels onto the intermediate center collar, the top center collar (A) and the flashing (C) should be positioned on top of the panels.

  • Page 62: Roof Panel Instructions

    10. Roof Assembly Roof Panel Instructions 1. For better results in erecting the roof, install one roof panel (B) in three (3) places. 2. After these three (3) panels are in place, the peak assembly should be centered. 3. Install intermediate panels making sure to lap them counterclockwise until all panels are in place. NOTE: Do not tighten the bolts until the roof is completely assembled.
  • Page 63 10. Roof Assembly Roof Panel Instructions (Continued) NOTE: For 36' diameter bins, an additional roof channel (P) must be installed under the ribs of the roof panel where the roof steps are to be installed. Make sure to start roof channel assembly from the second hole of bottom rib in the roof panel.
  • Page 64 10. Roof Assembly Roof Panel Instructions (Continued) 7. To assemble slide rods (S) and peak cap (T), insert the straight end of the slide rod through the center collar (A) and thread one 5/16" nut all the way down on the rod. Place the rod through the cap and put a washer (X) and nut (W) on the outside.

  • Page 65: Installing The Manway Cover

    10. Roof Assembly Installing the Manway Cover Installation of a manway cover is necessary if a manway hole is present. Round manway cover details for bins 60' and smaller. 1. Apply caulking to the underside of the moisture diverter (J) and install to the manway roof panel (N). 2.
  • Page 66 10. Roof Assembly Installing the Manway Cover (Continued) Figure 10H Manway Cover Ref # Ref # Description Ref # Ref # Description ACD-4506 Hinge Base S-275 5/16" x 3/4" Hex Bolt ACD-4505 Hinge Leaf CRP-4998 Manway Seal Strip S-7485 3/8" x 1" Hex Bolt CRP-4999 Moisture Diverter ACD-4513...

  • Page 67: Roof Ring Locations

    10. Roof Assembly Roof Ring Locations Two (2) support rings are standard for 36' diameter bins. IMPORTANT: Maximum weight to be supported and/or suspended from the roof is to be 6000 pounds only. To determine the location of the support rings, start at the narrow or peak of the roof panel and count each hole.

  • Page 68: Installing A Roof Ring

    10. Roof Assembly Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. 1. Determine the quantity of roof ring clips (C) needed for the roof ring section (B) being installed. NOTE: Each roof panel rib must have a roof ring clip installed.
  • Page 69 10. Roof Assembly Installing a Roof Ring (Continued) 5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud (F). 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed.

  • Page 70: Assembling The Auto Roof Vent

    10. Roof Assembly Assembling the Auto Roof Vent The following instructions are for assembling the auto-vent. First, check the packing list to ensure all components have been shipped. The unit is easiest assembled in the upside-down position as shown in the instructions.

  • Page 71: Assembling Wire Grill Guard Roof Vent

    10. Roof Assembly Assembling Wire Grill Guard Roof Vent The following instructions are for assembling the wire grill guard roof vent. Before beginning assembly, check the packing list to ensure all components have been received. The unit is easiest assembled in the upside-down position as shown in the instructions.

  • Page 72: Installing The Roof Vents

    10. Roof Assembly Installing the Roof Vents The following instructions are for installing the wire grill guard roof vent and the auto roof vent. Before You Begin The wire grill guard roof vent and the auto roof vent must be assembled prior to installing. 1.

  • Page 73: Chapter 11 Accessories

    11. Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction. NOTE: A portion of the last ladder section may need to be cut to fit the proper length to the ground or to the intermediate platform.

  • Page 74: Inside Ladder Placement

    11. Accessories Inside Ladder Placement The inside ladder provides manway access from inside the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
  • Page 75 11. Accessories 7. Tighten hardware to the recommended torque specifications. See bolt torque specifications on Page 30.) 8. Install the ladder (B) to the starter brackets (C and K) and install hex bolts (M) and nuts (N), but do not tighten at this time. 9.

  • Page 76: Installing Inside Ladder Bottom Bracket

    11. Accessories Installing Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.

  • Page 77: Guidelines For Installing A Sidedraw System

    90° apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
  • Page 78 11. Accessories Figure 11E Sidedraw Installation Ref # Descriptions Stiffeners Sidewall Sheet 17' - 2" 44" Typical Starting Dimension For First Chute Required Spacing Between Chute Bolt Holes (8") 15" 12-3/4" 14" Horizontal Seam From Base Bolt Hole in Top Chute PNEG-4236 40-Series 36' Diameter Bin...
  • Page 79 11. Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. See Sidedraw Chute Chart on Page (See Figure 11E on Page 78 See Figure 11F.) 2.
  • Page 80 11. Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. (See Figure 11G.) Therefore, you should be able to approximate an opening by measuring 9-1/2"...
  • Page 81 11. Accessories Sidewall Overlap 1. For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. (See Figure 11H.) Figure 11H Sidewall Overlap Ref # Descriptions Chute Ring from Base Ring Side Sheet *Must be Field Cut* Top of 5 Side Sheet Sidedraw Plate Weldment...
  • Page 82 11. Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two (2) beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.

  • Page 83: Wind Ring Requirements

    11. Accessories Wind Ring Requirements Wind rings give additional strength against high winds and uneven loads. The quantities and placement of wind rings will depend on the size of bin being constructed. For 36' diameter bins with 13 rings and shorter heights, standard sidedraw wind ring used is placed in the second ring.
  • Page 84 11. Accessories 3. Before installing the last wind ring section (B), slide a wind ring coupling collar (H) over the wind ring section (B). 4. Install the last wind ring section (B) and cut the wind ring section to the proper length. NOTE: The cut needs to be made in a location that allows minimal space between the pipes.

  • Page 85: Temperature Cable Support Package Instructions For Eave Heights Of 40'-5" (12.32 M) Or Less (Optional)

    11. Accessories Temperature Cable Support Package Instructions for Eave Heights of 40'-5" (12.32 m) or Less (Optional) Use these instructions for the temperature cable support package installation of 36' (10.97 m) diameter bins. 1. For 36' (10.97 m) diameter bins, the temperature cable support package shall span one roof panel. 2.

  • Page 86: Temperature Cable Support Package Instructions (For Eave Heights Greater Than 40'-5" (12.32 M)) (Optional)

    11. Accessories 11. No more than one cable should be supported from a pair of roof rafters. 12. If it is desired to support the cable from the flange of the support channel, it will be necessary to reinforce the flange with a 12" section of 3" x 3" x 3/16" angle. 13.
  • Page 87 11. Accessories 7. The upper rafter (D) will be bolted into the intermediate center collar (G) using the rafter attachment brackets (E). Figure 11O Upper Rafter Assembly (For 36' Diameter Bins) Ref # Description Upper Rafter (CRP-5274) Rafter Attachment Bracket (CRP-5307) 1/4"...
  • Page 88 11. Accessories Figure 11P Roof Truss Details (For 36' Diameter Bins) Ref # Part # Description CRP-7241 Lower Rafter CRP-5274 Upper Rafter CRP-5787 Left Temperature Cable Support Angle CRP-5786 Right Temperature Cable Support Angle Cable Attachment Bracket CRP-5285 Support Channel PR-1874 Splice Plate 13.

  • Page 89: Assembling Weather Cover For Roller Valve

    11. Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.

  • Page 90: Transition Assembly

    11. Accessories Transition Assembly Read all instructions prior to transition assembly. What You Should Know DO NOT CUT STIFFENER. DANGER If stiffeners do not fit as they should, call the engineering department. Cutting stiffeners to fit will cause structural damage and possible bin failure. The stiffener must continue through the transition to the foundation.

  • Page 91: Seal Kit (Optional)

    11. Accessories 9. Place washer and nut on anchor bolt and tighten. NOTE: If optional transition seal kit is not available, then make a plate to seal around the stiffener at the top and bottom of the housing to minimize air loss. Make sure to caulk around the plate before fastening to transition housing.
  • Page 92 NOTES PNEG-4236 40-Series 36' Diameter Bin...

  • Page 93: Chapter 12 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 94 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2014 by The GSI Group, LLC Printed in the USA CN-313460...

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