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Wireless Data Acquisition System
Notice to Customer
Thank for your purchasing our PATLITE products.
The WDT-4LR-Z2,WDT-5LR-Z2 and WDT-6LR-Z2 products are used exclusively with LR4/LR5/LR6 signal towers.
Request the installation and wiring be performed by a professional contractor if construction work is involved.
Prior to installation, read this manual thoroughly before using this product to ensure correct use.
Re-read this manual before conducting maintenance, inspections, repairs, and so on. If you have any questions about this
product, please contact your PATLITE sales representative listed on the back of this manual.
To the Contractor
Prior to installation, read this manual thoroughly to ensure it is installed correctly.
Return this manual to the customer.
WDT-4LR-Z2
TYPE:
WDT-5LR-Z2
TYPE:
WDT-6LR-Z2
TYPE:
WDR-LE-Z2
TYPE:
Instruction Manual
[Web version]
B95100527_06
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Table of Contents
Related Manuals for Patlite WDT-4LR-Z2
Summary of Contents for Patlite WDT-4LR-Z2
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Page 1: Notice To Customer
Prior to installation, read this manual thoroughly before using this product to ensure correct use. Re-read this manual before conducting maintenance, inspections, repairs, and so on. If you have any questions about this product, please contact your PATLITE sales representative listed on the back of this manual. To the Contractor ... -
Page 2: Table Of Contents
1.1 About Safety Symbols ..............................4 1.2 Safety Precautions ............................... 5 2. Contents ..................................... 8 2.1 About the Contents ..............................8 (1) WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 ......................... 8 (2) WDR-LE-Z2 ................................8 3. Models ....................................9 3.1 About Models ................................9 (1) WDT (transmitter) ..............................9 (2) WDR (receiver) ................................ - Page 3 Wireless Data Acquisition System Instruction Manual (5) Initializing WDR LAN communication settings ......................47 8. Function Details ................................48 8.1 WDT Function ................................48 (1) Functions Related to Wireless Data Transmission ....................48 (2) Functions Related to Signal Tower Input ......................... 51 (3) Install, Initialize, and Change Settings Functions ....................
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Page 4: Before You Begin
Wireless Data Acquisition System Instruction Manual Before you begin 1.1 About Safety Symbols To prevent injuries to the user and other personnel, as well as to prevent damage to assets, note the following: ◆ The following symbols classify warnings and cautions, and describe the level of harm and damage that will occur when the corresponding instructions are ignored. -
Page 5: Safety Precautions
Wireless Data Acquisition System Instruction Manual 1.2 Safety Precautions WARNING ◆ This Wireless Data Acquisition System (hereafter referred to as "this product") is an attachment for existing machinery and equipment that work with LR series signal towers (LR4,LR5 and LR6). This product sends changes in the operation status of signal towers via a wireless transmitter to a receiver that collects the data. - Page 6 Wireless Data Acquisition System Instruction Manual CAUTION ◆ Do not install this product near other electrical appliances. If you install this product near a facsimile, personal computer, television, microwave oven, or equipment using a motor, this product may not operate properly. ◆...
- Page 7 When transferring ownership of this product, include the instruction manual (digest version). If you have any questions or need further information, contact your nearest PATLITE sales representative.
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Page 8: Contents
Wireless Data Acquisition System Instruction Manual Contents 2.1 About the Contents WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 Product: 1 unit Instruction Manual (digest version): 1 copy WDR-LE-Z2 Product: 1 unit Ferrite core: 1 Instruction Manual (digest version): 1 copy... -
Page 9: Models
Wireless Data Acquisition System Instruction Manual Models 3.1 About Models WDT (transmitter) Model WDT-4LR-Z2 (Compatible LR Series Signal Tower: LR4) WDT-5LR-Z2 (Compatible LR Series Signal Tower: LR5) WDT-6LR-Z2 (Compatible LR Series Signal Tower: LR6) ① LR Signal Tower Models This product... -
Page 10: Part Names And Dimensions
Wireless Data Acquisition System Instruction Manual Part Names and Dimensions 4.1 About Part Names and Dimensions WDT (transmitter) ① Part Names ② Part Dimensions Front View (units: mm) Front View (units: mm) -
Page 11: Wdr (Receiver)
Wireless Data Acquisition System Instruction Manual WDR (receiver) ① Part Names (main unit) Front View Bottom View ② Part Names (inside the main unit) Front View (inside the main unit) ③ Part Dimensions Front View Front View (inside the main unit) Bottom View... -
Page 12: Operation Overview
Wireless Data Acquisition System Instruction Manual Operation Overview 5.1 About the WD System To collect data available on equipment in your facility, the WD system transmits associated information (such as equipment operation data) to a host computer over the WD wireless network. By using visualization application software, you can use collected information to: a) accurately view utilization of capacity b) trigger improvement activities, and c) optimize operations. -
Page 13: System Configuration
Wireless Data Acquisition System Instruction Manual System Configuration ① Run Time System Configuration Diagram Configuration Item Number of configuration items Models WDT-4LR-Z2 or WDT-5LR-Z2 or 1 to 30 units per receiver WDT-6LR-Z2 1 to 20 units WDR-LE-Z2 WDS-WIN01 – Host PC * 1 For more information, refer to ☞... - Page 14 ② Maintenance System Configuration (using the power supply input kit) Diagram Configuration Item Number of configuration items Models WDT-4LR-Z2 (This Product) Number as required WDT-5LR-Z2 (This Product) WDT-6LR-Z2 (This Product) WDX-4LRB Power supply input kit (option) WDX-5LRB WDX-6LRB...
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Page 15: Wd System Operation Overview
CSV data Visualization Application Software Preparation References When using software packages from PATLITE ☞ Please contact our sales office. * partners that support the WD system Refer to ☞ this manual. When customer develops their own solution Refer to ☞... -
Page 16: Function Table
Wireless Data Acquisition System Instruction Manual 5.5 Function Table ① Wireless Data Transmission Function Function Description References Function whereby the WDT transmits the status of the signal tower wirelessly to the WDR. There are two transmission modes for the transmission: Refer to ☞... -
Page 17: Wdr
Wireless Data Acquisition System Instruction Manual ② Signal Wire Input Functions Function Description References Function for determining the input status from the signal tower. There are two settings, Normal and Flashing. You can Refer to ☞ "8.1(2)① Determine Signal set this up on the WDS-WIN01 software. Determine Signal Tower Input Tower Input"... - Page 18 Wireless Data Acquisition System Instruction Manual Host PC Communication Function to communicate with one host PC via LAN or USB. Function You can connect one session at a time for a LAN connection. ② Install, Initialize, and Change Settings Functions Function Description Display Power Supply...
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Page 19: Installation
Wireless Data Acquisition System Instruction Manual Installation 6.1 Before Installation What is the WD Wireless Network? ① About the WD Wireless Network The WD wireless network operates on the IEEE802.15.4 (ZigBee) compliant 2.4 GHz frequency. Although it runs on the same 2.4 GHz frequency as a wireless LAN (Wi-Fi), because it conforms to IEEE802.15.4 the WD wireless network can operate without connecting to a wireless LAN. - Page 20 Wireless Data Acquisition System Instruction Manual The frequency of channels on the WD wireless network is as follows. Mid-range frequency Channel Bandwidth (MHz) (MHz) CH11 2,405 CH12 2,410 CH13 2,415 CH14 2,420 CH15 2,425 CH16 2,430 CH17 2,435 CH18 2,440 CH19 2,445...
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Page 21: About Grouping And Extendedpanid
Wireless Data Acquisition System Instruction Manual About Grouping and ExtendedPanID The WD system requires grouping each WD wireless network (one WDR with multiple connected WDT). You can define the group by setting the ExtendedPanID property on the WDR and WDT to the same value. The ExtendedPanID consists of 16 single-byte, alphanumeric characters. -
Page 22: About The Mac Address
Wireless Data Acquisition System Instruction Manual About the MAC Address For identification, fixed addresses are assigned to WDT and WDR. This address is called a MAC address (IEEE address). The MAC address is printed on a nameplate on the back of the WDT. ... -
Page 23: About The Installation Environment
Wireless Data Acquisition System Instruction Manual 6.2 About the Installation Environment Installation Environment Main Points There are five essential points to consider at installation. Item Description ◆ There is no influence in radio waves at the installation site. Also, the radio waves at the installation site should not change over time. - Page 24 Wireless Data Acquisition System Instruction Manual (1-1) About the Influence of Surrounding Radio Waves If the WD wireless network is affected by radio interference from electronics, microwave ovens, or other manufacturing equipment, normal operation may not be possible. Check the radio wave environment before installation and confirm there is no radio interference on the wireless radio bands you are planning to use.
- Page 25 Wireless Data Acquisition System Instruction Manual (1-2) Distance Between Devices Place the WDT within a 20 m radius (recommended line-of-site distance) of the WDR. If more distance is required, add another WDT. (1-3) Ensuring Line of Sight Good line of sight for each device (WDR, WDT) and free of any obstacles hereafter referred to as the Fresnel Zone - is required.
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Page 26: About The Signal Tower Power Supply Status
Wireless Data Acquisition System Instruction Manual (1-4) WDR Installation Position and Obstacles When installing onto a pillar such as the I-beam in a building, install the WDR in a direction that promotes the propagation of radio waves. When storing the WDR in a box, use a resin box with radio wave permeability. About the Signal Tower Power Supply status ... -
Page 27: Equipment Settings
Wireless Data Acquisition System Instruction Manual * 1 For this product's settings, select the "Power line". For more information, refer to ☞ "WDS-WIN01 Instruction Manual". * 2 For network startup method, use "Auto Startup". For more information, refer to ☞ "WDS-WIN01 Instruction Manual". * 3 Prepare beforehand the number of IP addresses required for use with the WDR. -
Page 28: Wdr Installation
Wireless Data Acquisition System Instruction Manual 1. Wire the LR series signal tower. If wiring is already done, check the wiring. If wiring is insufficient, complete the wiring. 2. Attach the WDT to the LR series signal tower. ... -
Page 29: Operation
Wireless Data Acquisition System Instruction Manual Operation 7.1 How to Use the WDT WDT Wiring For the wiring method, carefully read and follow the instructions in the LR Series Instruction Manual. WARNING ◆ Before any wiring or fuse replacement, disconnect the power. Failure to follow this instruction could result in a short-circuit. -
Page 30: Attaching And Detaching The Wdt
Wireless Data Acquisition System Instruction Manual CAUTION ◆ To protect external equipment, install a fuse on the power supply side. Recommended fuse: 250 V / 1 A 5x20 mm Fast-blow glass tube fuse. * When the signal tower rated voltage is 100 to 240 VAC, use the following parts. ... - Page 31 Wireless Data Acquisition System Instruction Manual CAUTION ◆ Attach this product to the upper part of the adjoining body unit. If you attach this product on top of an LED unit, it is difficult to assess the status shown by the lamp on this product. Prohibited CAUTION ◆...
- Page 32 Wireless Data Acquisition System Instruction Manual ① Attaching the WDT to the LR Series Signal Tower ■ Attaching WDT-4LR-Z2 ■ Attaching ■ Detaching ■ Positioning Mark...
- Page 33 Wireless Data Acquisition System Instruction Manual WDT-5LR-Z2/WDT-6LR-Z2 ■ Attaching ■ Detaching ■ Positioning Mark Locked Unlocked...
- Page 34 Wireless Data Acquisition System Instruction Manual ② The following are the steps for attaching the WDT to the LR series signal tower. Attach or detach units in the prescribed order, beginning with 1. Detach and attach units one at a time. ③...
- Page 35 Wireless Data Acquisition System Instruction Manual CAUTION ◆ If this product does not attach properly to the body unit, confirm the tab of the cylinder-shaped part at the top of this product is fitted correctly into the groove. If the tab is outside the groove as shown in Figure 1, refer to Figure 2 on how to reposition it.
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Page 36: Setting Up The Wdt Main Unit
Wireless Data Acquisition System Instruction Manual Setting up the WDT Main Unit ① Setting up the Main Unit WDS-WIN01 configuration software is required. Download the software from our website. Install the software on the computer that will be used to set up and configure the system. (Member registration is required for downloading from the home page.) For more information about usage and setup, refer to ☞... -
Page 37: Wdt Dip Switch Operations
Wireless Data Acquisition System Instruction Manual WDT DIP Switch Operations ① DIP Switch Operations CAUTION ◆ Do not use excessive force on this product. Failure to follow this instruction will result in equipment damage. ◆ Do not use sharp tipped objects with this product. Operation may become impossible as scratches Prohibited develop on switches and switch contacts are interfered with. -
Page 38: Checking Wdt Indicator Operation
Wireless Data Acquisition System Instruction Manual Checking WDT Indicator Operation ① Checking wireless communication status Check using the indicator on the main unit. For more information, refer to ☞ "8.1(3)① Display Communication Quality". Initializing the WDT ① Initialization process ... -
Page 39: How To Use The Wdr
Wireless Data Acquisition System Instruction Manual 7.2 How to Use the WDR Mounting the WDR WARNING ◆ Before any work is done, disconnect the power. ◆ After cutting open wiring access, remove any burrs. Failure to follow these instructions could result in broken wires. - Page 40 Wireless Data Acquisition System Instruction Manual ■ Mounting Method Step Item Remove the cover. Cut to increase the size of the wiring access. 1) When the size of the wiring access is appropriate If the current wiring access is large enough, use it without cutting. 2) When wiring access insufficient (backside) When using the wiring access from the rear of the unit, cut open the cover (colored) with nippers.
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Page 41: Wdr Wiring
Wireless Data Acquisition System Instruction Manual WDR Wiring ① Power Supply Wiring WARNING ◆ Before any work is done, disconnect the power. ◆ For the DC jack, use only the supplied AC adaptor. ◆ Input power from either the power terminal block or the DC jack. Failure to follow this instruction could result in equipment failure. - Page 42 Wireless Data Acquisition System Instruction Manual Step Item 2) When using the Power Terminal Block Insert the leads of wires into the contact terminal block connectors. (When using a contact terminal block) * At this point, do not turn on the power. ...
- Page 43 Wireless Data Acquisition System Instruction Manual ■ When Connecting via USB Step Item Connect a USB cable to the WDR main unit. * USB cable is not included. * Power is supplied via the bus for the USB cable. Insert the USB cable to the PC. NOTE: ...
- Page 44 Wireless Data Acquisition System Instruction Manual Step Item Connecting a 24 VDC revolving warning light Connecting a 100 VAC signal tower NOTE: Contact capacity is 24 VDC 500 mA. When using contact outputs, you can control them with contact control commands. * For information about contact control commands, refer to ☞...
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Page 45: Setting Up The Wdr Main Unit
Wireless Data Acquisition System Instruction Manual Setting up the WDR Main Unit ① Setting up the Main Unit WDS-WIN01 configuration software is required. Download the software from our website and install on the computer that will be used to set up the system. (Member registration is required for downloading from the home page.) For more information about usage and setup, refer to ☞... -
Page 46: Wdr Dip Switch Operations
Wireless Data Acquisition System Instruction Manual ■ When Connecting to LAN Step Item References Refer to ☞ "5.2(2)② Maintenance System Prepare required equipment and create Configuration (using the power supply input kit) maintenance environment Refer to ☞ "Downloading WDS-WIN 01 from our Application for outputting wireless settings and signal tower information to CSV website"... -
Page 47: Initializing Wdr Lan Communication Settings
Wireless Data Acquisition System Instruction Manual Initializing WDR LAN communication settings WARNING ◆ During initialization, do not turn off the power. Failure to follow this instruction could result in equipment failure. Mandatory ① Initialization Process Resets the network settings to their default values. Step Item Power down the WDR. -
Page 48: Function Details
Wireless Data Acquisition System Instruction Manual Function Details 8.1 WDT Function Functions Related to Wireless Data Transmission ① Signal Tower Transmission Information Function whereby the WDT transmits the status of the signal tower wirelessly to the WDR. There are two transmission modes for the transmission: Transmission mode Description... - Page 49 Wireless Data Acquisition System Instruction Manual ③ Maintain Signal Tower Status When a transmission failure occurs between the signal tower signal input and the actual transmission, this function temporarily retains the transmission information in the product. Once communication is possible again, information that was retained is transmitted in sequential order from old to new. ...
- Page 50 Wireless Data Acquisition System Instruction Manual ⑥ Selecting the signal wire for a simple counter Use one of the following to select the signal wire. Signal wire selection method DIP Switch Wire used by the simple counter Using a DIP switch on the unit Blue (fixed) You can select any one of red, amber, Using WDS-WIN01...
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Page 51: Functions Related To Signal Tower Input
Wireless Data Acquisition System Instruction Manual Functions Related to Signal Tower Input ① Determine Signal Tower Input There are two types of decisions for signal tower inputs, Normal and Flashing. Selection is done with WDS-WIN01. If there is no flashing state, use "Normal". Setting Determination Description... - Page 52 Wireless Data Acquisition System Instruction Manual The status and determination operations are as follows. (Information in square brackets "[ ]" represent buzzer operation.) Description Setting Determination Change in state Operation result Light off → Light on light on Normal Light on → Light off light off Light off →...
- Page 53 Wireless Data Acquisition System Instruction Manual CAUTION ◆ Maintain each of the signal tower's light off and light on states for 100 ms or longer. It is difficult to determine state changes when they occur faster than 100 ms. ◆ When using normal determination and you need to change the input state of multiple signal towers at the same time, the interval between these state changes need to be within 20 ms.
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Page 54: Install, Initialize, And Change Settings Functions
Wireless Data Acquisition System Instruction Manual Install, Initialize, and Change Settings Functions ① Display Communication Quality You can use this product's display status indicator to determine the wireless communication status. The indicator operates as follows. Indicator Light Wireless Connection Status Indicates a good status. - Page 55 Wireless Data Acquisition System Instruction Manual Settings Item Initial settings ExtendedPanID 0000 0000 0000 0000 Frequency Channel Select all Determine signal tower input Flashing (medium) Power supply Power line Transmission mode Immediate transmission Simple counter settings Do not use...
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Page 56: Replacement And Optional Parts
Wireless Data Acquisition System Instruction Manual Replacement and Optional Parts 9.1 Replacement Parts Several kinds of parts are available to the customer for exchange or replacement. WDT-4LR replacement parts WDT-5LR replacement parts WDT-6LR replacement parts O-ring 40 O-ring 50 O-ring 60 5 pieces 5 pieces 5 pieces... -
Page 57: Troubleshooting
Wireless Data Acquisition System Instruction Manual Troubleshooting 10.1 Troubleshooting Issue Checklist Indicator does not light up. Check if the unit is installed correctly. Even if the signal tower is ON all the time, power may not be supplied to the WDT main unit. Correctly wire the power supply for the signal tower. -
Page 58: Wdr
Wireless Data Acquisition System Instruction Manual Issue Checklist Power LED indicator (green) does not light up. When using the DC jack, connect only the supplied AC adaptor. When using the power terminal block, check the polarity (+/-) of the power lines and turn on the power supply. When power is supplied from an USB cable, do not use a hub. -
Page 59: Specifications
Wireless Data Acquisition System Instruction Manual Specifications 11.1 Specifications Model WDT-4LR-Z2 WDT-5LR-Z2 WDT-6LR-Z2 LR4 Series Signal Tower LR5 Series Signal Tower LR6 Series Signal Tower Connected model Body unit top attachment Body unit top attachment Body unit top attachment Rated Voltage *... -
Page 60: Wdr
Wireless Data Acquisition System Instruction Manual WDR-LE-Z2 Model (LE: LAN/USB connector model for overseas only) Rated Voltage 24 VDC Operating Voltage Range 21.6 to 26.4 VDC Rated Current Consumption 45 mA (on standby) 55 mA (at maximum) Ambient Operating Temperature -10 °C to +60 °C (no condensation) Storage Ambient Temperature -20 °C to +70 °C, free from freezing... - Page 61 Wireless Data Acquisition System Instruction Manual...