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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
PC3110 Cut and Mark Tool
WARNING
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.
REV_C
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place accessible
to all operators of the tool.
Original Instructions
TM-PC3110
TM-PC3110
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Related Manuals for Victaulic PC3110
Summary of Contents for Victaulic PC3110
- Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.
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Page 3: Table Of Contents
TM-PC3110 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....4 Operator Safety Instructions ... . 4 Introduction . -
Page 4: Hazard Identification
TM-PC3110 / Operating and Maintenance Instructions Manual HAZARD IDENTIFICATION OPERATOR SAFETY INSTRUCTIONS The PC3110 Cut and Mark Tool is designed to Definitions for identifying the various hazard be used, in conjunction with a power drive, for levels are provided below . - Page 5 TM-PC3110 / Operating and Maintenance Instructions Manual Ground the power drive to protect the CAUTION operator from electric shock. Verify that the power drive is connected to an internally grounded electrical source . The PC3110 tool is designed ONLY for...
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Page 6: Introduction
Victaulic Company. The PC3110 is a portable tool used in conjunction with a power drive for preparing plain-end pipe to be joined with Victaulic QuickVic™ SD Installation-Ready™ products . -
Page 7: Power Requirements
100 ft/31 m are listed in the table below . Use of extension cords longer than POWER DRIVE REQUIREMENTS 100 ft/31 m shall be avoided . The PC3110 is designed for operation with a Cord Lengths Drive Motor power drive . Read and understand the operation... -
Page 8: Tool Nomenclature
TM-PC3110 / Operating and Maintenance Instructions Manual TOOL NOMENCLATURE NOTICE • Drawings and/or pictures in this manual may be exaggerated for clarity. • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic. -
Page 9: Tool Dimensions And Specifications
7.1 in 180 mm 4.4 in 113 mm 17.0 in 432 mm 4.6 in 117 mm PC3110 weight is 10 .3 pounds/4 .7 kilograms . This weight applies only to the assembly depicted in the drawings above . REV_C TM-PC3110_9... -
Page 10: Pipe Setup
TM-PC3110 / Operating and Maintenance Instructions Manual PIPE SETUP NOTICE For proper PC3110 operation and production of • The pipe shall extend a minimum of pipe ends that are within Victaulic specifications, 5 inches/127 mm from the front of the the following instructions shall be followed . -
Page 11: Power Drive Setup
TM-PC3110 / Operating and Maintenance Instructions Manual POWER DRIVE SETUP 1. Plug the power drive cord into a safety foot switch, as shown above . Refer to the power drive manufacturer’s operating manual for additional information . 2. Place the safety foot switch on the same... -
Page 12: Tool Setup
Failure to follow this instruction could result in personal injury. 2. Insert the hinge pin into the bracket slot . 1. Place the PC3110 over the bracket on the carriage assembly . 3. Using a hammer or mallet, tap the hinge pin into the bracket slot until it is secure . -
Page 13: Cutting Operation
. FOR SCHEDULE 5 PIPE: Turn the handle • of the PC3110 in a steady motion at a feed rate of a quarter turn per pipe revolution . DO NOT exceed a feed rate of a quarter turn per pipe revolution. -
Page 14: Tool Storage
. 4. Using the handle, lift the PC3110 back to its storage position . 1. To turn the PC3110 for carriage storage, lift the body of the PC3110 away from the shaft . -
Page 15: Additional Pipe Preparation Requirements
Regardless of the method chosen for cutting the pipe to length, there are two methods to prepare pipe ends for use with Victaulic QuickVic SD Installation-Ready System Products: power drive pipe preparation method and manual pipe preparation method . The end result shall comply with the “GOOD”... -
Page 16: Maintenance
PC3110 in proper operating condition . Replacement parts shall be ordered from Victaulic to ensure proper and safe operation of the PC3110 . Refer the “Accessories” section for 1. Using a hammer and punch, tap the cutting replacement part kits . -
Page 17: Chamfering Rolls Replacement
TM-PC3110 / Operating and Maintenance Instructions Manual CHAMFERING ROLLS REPLACEMENT NOTE: A chamfering rolls kit can be ordered, which includes two replacement rolls and roll shafts . Refer to the "Accessories" section for additional information . 3. Install the new chamfering roll at the front of the tool body, as shown, then insert the new chamfering roll shaft from the kit . -
Page 18: Parts Ordering Information
PARTS ORDERING CUTTING WHEEL KIT INFORMATION When ordering parts, the following information is required for Victaulic to process the order and send the correct part(s) . Parts can be ordered by calling 1-800-PICK-VIC . Tool Model Number Tool Serial Number... -
Page 19: Troubleshooting
Knurling on rolls is filled with debris. Clean knurling surface with a wire brush. defined. Knurled rolls are worn. Replace knurled rolls. In the event of malfunction outside the scope of the troubleshooting section, contact Victaulic for assistance. REV_C TM-PC3110_19... -
Page 20: Knurling/Marking Specifications
TM-PC3110 / Operating and Maintenance Instructions Manual KNURLING/MARKING SPECIFICATIONS 1.415 in 2. No sharp edges permitted on pipe OD 35.94 mm 1.040 in 3. Chamfering feature OD must never exceed 26.42 mm measured pipe OD plus .020 in 2X .224 in 5.69 mm... -
Page 21: Allowable Pipe Outside Diameter Dimensions
TM-PC3110 / Operating and Maintenance Instructions Manual ALLOWABLE PIPE OUTSIDE DIAMETER DIMENSIONS FOR QUICKVIC ™ SD INSTALLATION-READY ™ PRODUCTS Allowable Pipe Outside Diameter Dimensions inches/mm Nominal Actual Pipe Maximum for Diameter Outside Diameter Carbon Steel and Minimum for Minimum for... -
Page 22: Ec Declaration Of Incorporation
Signed for and on behalf of Victaulic Company, Mr. Len R. Swantek Director – Global Regulatory Compliance Machinery Manufacturer Representative Place of Issue: Easton, Pennsylvania, USA Date of Issue: April 24, 2018 MD_DoI_RGT_009_042418_en.docx VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. ©2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED... - Page 23 This page intentionally blank...
- Page 24 TM-PC3110 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL PC3110 Cut and Mark Tool UPDATED 07/2021 TM-PC3110 11646 REV C RM00PC3110 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2021 VICTAULIC COMPANY. ALL RIGHTS RESERVED.
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