Victaulic VE450FSD Operating And Maintenance Instruction Manual
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Victaulic VE450FSD Operating And Maintenance Instruction Manual

Roll grooving tool
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE450FSD Roll Grooving Tool
• Wear safety glasses, hardhat, foot protection, and hearing protection while working around pipe
preparation tools.
• Save the operating and maintenance manual in a place accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA
18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com
TM-VE450FSD REV_C
Failure to follow instructions and warnings could result in death or serious
personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in the operating and maintenance manual and all warning
labels on the tool.
Original Instructions
WARNING
TM-VE450FSD
OGS
EndSeal
™

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Summary of Contents for Victaulic VE450FSD

  • Page 1 • Save the operating and maintenance manual in a place accessible to all operators of the tool. If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com...

  • Page 2: Table Of Contents

    TM-VE450FSD / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....2 Maintenance ..... . 29 Operator Safety Instructions .

  • Page 3: Hazard Identification

    OPERATOR SAFETY INSTRUCTIONS The VE450FSD Roll Grooving Tool is designed for the sole purpose of roll grooving pipe . The lessee or owner of this tool is responsible for ensuring that each operator reads this manual and fully understands the operation of this grooving tool PRIOR to working with the tool .
  • Page 4 . Never reach across moving parts . DO NOT use the tool if it does not contain a safety foot switch (contact Victaulic) . Do not over-reach. Maintain proper balance at all times . Verify that the safety foot switch is easily accessible to the operator .

  • Page 5: Introduction

    System (OGS) roll sets for 4 – 12-inch/DN100 – DN300 carbon steel pipe and Advanced Groove System (AGS) RW roll sets for 14 – 24-inch/DN350 – DN600 carbon steel pipe . VE450FSD rolls are marked with the size and part number, and they are color coded to identify the pipe material . For roll grooving to other specifications and materials, refer to the “VE450FSD Ratings”...

  • Page 6: Receiving The Tool

    TM-VE450FSD / Operating and Maintenance Instructions Manual RECEIVING THE TOOL VE450FSD tools are palletized individually and enclosed in a sturdy sleeve, which is designed for use in shipping the tool back to Victaulic upon completion of the rental contract (when applicable) . Any additional roll sets that are ordered are contained in the larger storage box mounted at the back of the tool frame .

  • Page 7: Power Requirements

    The VE450FSD is designed to operate on a 220-VOLT, SINGLE-PHASE 50 OR 60 HERTZ POWER SUPPLY . The circuit protection required is 20 amps . All VE450FSD components are grounded to the frame of the tool . Verify that the frame is grounded properly in accordance with Article 250 of the National Electrical Code .

  • Page 8: Tool Nomenclature

    Never groove pipe that is shorter than the recommended lengths listed in the PARALLEL operating and maintenance instructions manual. Contact Victaulic with questions regarding the safe and proper operation of tools: the electrical source before making any • Never wear loose clothing, loose gloves, or anything that can become entangled...

  • Page 9: Tool Dimensions And Specifications

    1. Remove all components from the packaging, and verify that all necessary items are included . Refer to the “Receiving the Tool” section . The base of the VE450FSD frame, shown to the left, serves as lifting points for a forklift or pallet jack . TM-VE450FSD REV_C...
  • Page 10 TM-VE450FSD / Operating and Maintenance Instructions Manual Lifting Bar In addition, the VE450FSD is provided with a lifting bar, which serves as a balanced location to lift the tool into position . The minimum lift capacity requirement is 1000 pounds/453 kg .
  • Page 11 Rotation of the lower roll shall be CLOCKWISE . If rotation of the lower roll is counterclockwise, contact Victaulic . If the tool wobbles, verify that it is level and anchored securely to the floor or platform . TM-VE450FSD REV_C...

  • Page 12: Pre-Operation Checks And Adjustments

    TM-VE450FSD / Operating and Maintenance Instructions Manual PRE-OPERATION CHECKS AND ADJUSTMENTS Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment . However, before operating the tool, the following checks and adjustments shall be made to ensure proper tool operation .

  • Page 13: Pipe Lengths Suitable For Grooving

    Failure to follow this instruction may result in serious personal injury. The VE450FSD tool is capable of grooving short pipe lengths without the use of a pipe stand . Refer to the “Maximum Length that can be Grooved Without Use of Pipe Stand” column in the table below, along with the “Grooving Short Pipe Lengths”...

  • Page 14: Grooving Rolls

    Loose retaining bolts and set screws could cause damage to the tool and rolls. ADJUSTING THE ROLL GUARDS VE450FSD guards shall be adjusted every time the rolls are changed or when the pipe size or wall thickness is different from the previous pipe that was grooved .

  • Page 15: Adjusting The Pipe Stabilizer

    The pipe stabilizer for the VE450FSD is designed to prevent sway of short and long pipe lengths . When the pipe stabilizer is adjusted for a selected pipe size and wall thickness, it does not require further adjustment unless pipe of a different size and wall thickness will be grooved .
  • Page 16 TM-VE450FSD / Operating and Maintenance Instructions Manual 2. Using the handwheel, advance the roller on the pipe stabilizer inward until it is approximately 1/16 inch/1 .5 mm from the pipe . Refer to Figure 1 for proper positioning 3. Tighten the locking handle of the pipe stabilizer .

  • Page 17: Adjusting The Groove Diameter Stop

    ADJUSTING THE GROOVE DIAMETER STOP NOTICE • To perform the following adjustments, Victaulic recommends the use of several short, scrap sections of pipe that are the proper material, diameter, and thickness to be grooved. Verify that the scrap sections meet the length requirements listed in the “Pipe Lengths Suitable for Grooving”...
  • Page 18 Failure to follow this instruction could cause joint failure, resulting in personal injury and/or property damage. 5. If the groove diameter (“C” dimension) is not within Victaulic specifications, the diameter stop shall be adjusted . 5a. Loosen the depth adjuster from the groove diameter stop, and rotate each independently . Rotating the depth adjuster and groove diameter stop when locked together will cause premature thread wear .

  • Page 19: Grooving Short Pipe Lengths

    TM-VE450FSD / Operating and Maintenance Instructions Manual GROOVING SHORT PIPE LENGTHS WARNING Grooving rolls can crush or cut fingers and hands. • Always unplug the power cord from the electrical source before making any tool adjustments. • Loading/unloading pipe will place your hands close to the rollers. Keep hands away from the grooving rolls and the roller on the pipe stabilizer during operation.
  • Page 20 TM-VE450FSD / Operating and Maintenance Instructions Manual 7. Depress and hold down the safety foot switch . This will produce clockwise rotation of the lower roll when viewed from the front of the tool . Check the tracking of the pipe as it rotates to verify that it remains in contact with the lower-roll backstop flange .

  • Page 21: Grooving Long Pipe Lengths

    NOTICE • Figures 2 and 3 show the VAPS224 Victaulic Adjustable Pipe Stand, which is designed for 2 – 24-inch/DN50 – DN600 pipe sizes. In addition, Victaulic offers the VAPS112, which is designed for 3/4 - 12-inch/DN20 – DN300 pipe sizes.
  • Page 22 TM-VE450FSD / Operating and Maintenance Instructions Manual WARNING Grooving rolls can crush or cut fingers and hands. • Always unplug the power cord from the electrical source before making any tool adjustments. • Loading/unloading pipe will place your hands close to the rollers. Keep hands away from the grooving rolls and the roller on the pipe stabilizer during operation.
  • Page 23 TM-VE450FSD / Operating and Maintenance Instructions Manual 11. Depress and hold down the safety foot switch . This will produce clockwise rotation of the lower roll when viewed from the front of the tool . Check the tracking of the pipe as it rotates to verify that it remains in contact with the lower-roll backstop flange .

  • Page 24: Roll Changing

    Accidental startup of the tool could result in serious personal injury. The VE450FSD is designed for ease of roll changes . When a different size range, pipe material, or grooving style is required, the grooving rolls shall be changed and all instructions in the previous sections of this manual shall be followed .

  • Page 25: Lower Roll Removal

    TM-VE450FSD / Operating and Maintenance Instructions Manual LOWER ROLL REMOVAL (LEGACY TOOL VERSIONS WITH ROUND MAIN SHAFT AND WOODRUFF KEY) 1. Using an adjustable wrench, loosen and remove the lower-roll retaining bolt . 2. Remove the lower-roll washer . NOTICE •...

  • Page 26: Lower Roll Installation

    TM-VE450FSD / Operating and Maintenance Instructions Manual LOWER ROLL INSTALLATION (LEGACY TOOL VERSIONS WITH ROUND MAIN SHAFT AND WOODRUFF KEY) 1. Prior to lower roll installation, clean the main shaft and the lower roll bore to remove any dirt and scale .

  • Page 27: Drive Main Shaft)

    TM-VE450FSD / Operating and Maintenance Instructions Manual LOWER ROLL REMOVAL (NEWER TOOL VERSIONS WITH SQUARE DRIVE MAIN SHAFT) 1. Using an adjustable wrench, loosen the lower-roll retaining bolt . 2. Remove the lower-roll retaining bolt and the lower- roll washer .

  • Page 28: Lower Roll Installation

    TM-VE450FSD / Operating and Maintenance Instructions Manual LOWER ROLL INSTALLATION (NEWER TOOL VERSIONS WITH SQUARE DRIVE MAIN SHAFT) 1. Prior to lower roll installation, clean the main shaft and the lower roll bore to remove any dirt and scale . If damage is present, replace any affected components .

  • Page 29: Upper Roll Installation

    TM-VE450FSD / Operating and Maintenance Instructions Manual UPPER ROLL INSTALLATION (LEGACY AND NEWER TOOL VERSIONS) 1. Prior to installation of the upper roll, clean the upper shaft and the upper roll to remove any dirt and scale . Inspect the bearing in the upper roll for proper lubrication and condition . If damage is present, replace any affected components .

  • Page 30: Maintenance

    • Failure to follow this instruction could result in serious personal injury. This section provides information about keeping tools in proper operating condition . Replacement parts shall be ordered from Victaulic to ensure proper and safe tool operation . LUBRICATING TOOL COMPONENTS After every 8 hours of operation, lubricate tool components .

  • Page 31: Checking And Filling Hand Pump

    TM-VE450FSD / Operating and Maintenance Instructions Manual 4. Grease the stabilizer wheel . A grease fitting is accessible from the rear side of the wheel guard . The stabilizer wheel may need to be rotated to gain access to the grease fitting .

  • Page 32: Recommended Lubricants

    TM-VE450FSD / Operating and Maintenance Instructions Manual RECOMMENDED LUBRICANTS ACCESSORIES Bearing and Slide Grease VAPS112 VICTAULIC ADJUSTABLE PIPE STAND (General Purpose EP Lithium-Based Grease) Manufacturer Product BP Amoco Energrease LC-EP2 Gulf Oil Corp. Gulfcrown Grease EP#2 Lubriplate No. 630-2 Mobil Oil Corp.

  • Page 33: Troubleshooting

    Refer to the “Maintenance” section. the pipe. Pipe is beyond the wall thickness capac- Refer to the “VE450FSD Ratings” tables on the following page. ity of the tool, or the pipe material is too hard. Hand pump valve is not closed tightly.

  • Page 34: Ve450Fsd Ratings - Maximum Pipe Size

    Victaulic publication 24.01, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www.victaulic.com/assets/uploads/literature/24.01.pdf VE450FSD RATINGS - MAXIMUM PIPE SIZE AND WALL THICKNESS CAPACITY (OGS) Pipe Size (inches/mm) Model Pipe Material Sch.

  • Page 35: Roll Part Numbers

    3.75" Long x Lower Roll RZQ1448L12 5/8 – 11 UNC 2A. 8 – 12 Upper Roll • Existing tools may require contacting 200 – 300 RZQA448U12 Roll Set Victaulic to determine roll set compatibility. RZQ1460012 TM-VE450FSD REV_C...

  • Page 36: Link To Ogs Groove Specifications

    OGS GROOVE SPECIFICATIONS For the most up-to-date information regarding OGS roll groove specifications, reference the current revision of Victaulic publication 25 .01, which can be viewed/ downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www .
  • Page 39 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL VE450FSD Roll Grooving Tool TM-VE450FSD 4617 REV C UPDATED 11/2023 RM00450FSD VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2023 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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