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OPERATION & MAINTENANCE
Screed
Dynapac
V5100TV-H / V6000TV-H
Type 616 / 617
04-0516
4812202256 (A5)
Keep for later use in document compartment
Valid for:
_________________ - _________________
_________________ - _________________

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Summary of Contents for Dynapac V5100TV-H

  • Page 1 OPERATION & MAINTENANCE Screed Dynapac V5100TV-H / V6000TV-H Type 616 / 617 04-0516 4812202256 (A5) Keep for later use in document compartment Valid for: _________________ - _________________ _________________ - _________________...
  • Page 2 www.dynapac.com...
  • Page 3: Table Of Contents

    Table of contents Info ................... 1 Important information about these Operating Instructions ..... 1 Preface ..................1 General safety instructions ................ 2 Laws, guidelines, accident prevention regulations ........2 Safety signs, signal words ................. 3 "Danger"! ....................3 "Warning" ! ..................... 3 "Caution"...
  • Page 4 Transportation .................1 Safety regulations for transportation ............1 Transporting the removed screed ..............2 Transportation by crane ................3 Transportation by fork-lift truck ..............3 Operation .................1 Notes regarding safety ................1 Operation of the screed ................5 Extend/retract screed .................5 Hydraulic side shields (o) ...............6 Adjusting the compacting elements - conventional version ......7 Adjusting the tamper ................7 Adjusting the vibration ................7...
  • Page 5 Commissioning and checking the heater ..........43 Temperature display, setting temperature level ........44 Temperature setting ................. 44 Status and error messages ..............45 Emergency programme with sensor error ........... 46 Switching off the heater ................47 Malfunctions ..................... 48 Problems during paving ................
  • Page 6 Setting the material tunnel compressive stress ........35 Settings ....................37 Adjusting the tamper height ..............37 Adjusting the tamper deflector plate ............38 Adjust sliding plates ..................38 Basic adjustments ..................39 Dismantling for transportation / special operating conditions ....41 Walkway - removable / hinged ..............41 Maintenance ................1 Notes regarding safety ................1 Maintenance intervals –...
  • Page 7 Screed extension V5100TV-H ..............7 Expansion - extension parts ............... 7 Assembly parts - extension parts ............... 8 Extension - material guide plates V5100TV-H ........... 9 Assembly parts - material guide plates ............ 10 Screed extension V6000TV-H ..............12 Expansion - extension parts ..............12 Assembly parts - extension parts .............
  • Page 8 Lubricants ....................20 Electrical fuses / relays ................21 PLC version, electric heater ..............21 Fuses in the terminal box of the screed heater ........21 Fuses (A) ....................21...
  • Page 9: Info

    V Info Important information about these Operating Instructions This document contains some information, descriptions, instructions and diagrams referring to optional equipment features. Deviating and additional descriptions, instructions and data are summarised in an ad- ditional chapter at the end of these Operating Instructions. Make yourself familiar in detail with these Operating Instructions before initial com- missioning!
  • Page 11: Preface

    In the interest of continued development, the manufacturer reserves the right to make changes to the vehicle (which will not, however, change the essential features of the type of vehicle described) without updating the present operating instructions at the same time. Dynapac GmbH Wardenburg Ammerländer Strasse 93 D-26203 Wardenburg / Germany...
  • Page 12: General Safety Instructions

    Failure to observe this information, prohibitions and instructions can result in life- threatening injuries! The "Guidelines for the Correct Use and Application of Paver Finishers" compiled by Dynapac must also be observed!
  • Page 13: Safety Signs, Signal Words

    Safety signs, signal words In the safety instructions, the signal words "Danger", "Warning", "Caution", "Note" are positioned in the coloured title block. They follow a certain hierarchy; in combination with the warning symbol, they indicate the severity of the danger or the type of note. "Danger"! DANGER Danger of personal injury.
  • Page 14: Warnings

    Warnings Warning on a dangerous area or hazard! Failure to observe the warnings can result in life-threatening inju- ries! Warning on danger of being pulled in! In this working area/on this element there is a danger of being pulled in by rotating or conveying elements! Only carry out activities with elements switched off! Warning on dangerous electrical voltage! All maintenance and repair work on the screed's electrical system...
  • Page 15 Warning on danger of falling! Warning on dangers posed by batteries! Warning on hazardous or irritating substances! Warning on substances which constitute a fire hazard! Warning on gas bottles!
  • Page 16: Prohibitive Symbols

    Maintenance and repair work may only be carried out with the diesel engine shut down! Spraying with water is prohibited! Extinguishing with water is prohibited! Unauthorised maintenance is prohibited! Only qualified experts may conduct maintenance! Consult the Dynapac Service Department Fire!, naked flames and smoking are prohibited! Do not switch!
  • Page 17: Protective Equipment

    Protective equipment Locally applicable regulations may require the wearing of various safety equipment! Always observe these regulations! Wear safety goggles to protect your eyes! Wear suitable head protection! Wear suitable hearing protection to protect your hearing! Wear suitable safety gloves to protect your hands! Wear safety shoes to protect your feet! Always wear close-fitting work clothing! Wear a warning vest to be seen in time to avoid accidents!
  • Page 18: Environmental Protection

    Environmental protection The locally applicable laws, guidelines and accident prevention regulations for the proper recycling and disposal of waste must always be observed, even if these are not expressly named here. Water-endangering substances like: - Lubricants (oil, grease) - Hydraulic oil - Diesel fuel - Coolant - Cleaning liquids...
  • Page 19: Additional Information

    Additional information Also observe the manufacturer's documentation and additional doc- umentation! For example, the maintenance instructions of the engine manufac- turer Description / depiction applicable when equipped with gas heater! Description / depiction applicable when equipped with electric heat- t Used to indicate standard equipment. o Used to indicate optional equipment.
  • Page 20: Ce Identification And Declaration Of Conformity

    - damage occurrs through malfunctions caused by improper use and incorrect oper- ation. - repairs or manipulations are carried out by persons who are neither trained nor au- thorised accordingly. - accessories or spare parts are used that cause damage and which are not ap- proved by Dynapac. V 10...
  • Page 21: Residual Risks

    Residual risks These are risks that remain even if all possible measures and safety precautions have been taken to help minimise dangers (risks) or to reduce their probability and scope to zero. Residual risks in the form of - Danger to life and limb of persons at the machine - Danger to the environment posed by the machine - Damage to property and restricted output and functionality of the machine - Damage to property in the operating range of the machine...
  • Page 22: Sensibly Predictable Incorrect Usage

    Sensibly predictable incorrect usage Every kind of sensibly predictable incorrect usage of the machine constitutes misuse. Incorrect usage makes the manufacturer's warranty null and void: the operator bears sole responsibility. Sensibly predictable incorrect usage of the machine includes: - presence in the danger zone of the machine - transporting persons - leaving the operator's platform while the machine is operating - removing protection or safety devices...
  • Page 23: A Correct Use And Application

    A Correct use and application The "Guidelines for the Correct Use and Application of Paver Finishers" compiled by Dynapac are included in the scope of delivery for the present machine. The guidelines are part of the present operating instructions and must always be heeded.
  • Page 25: B Description Of The Screed

    B Description of the screed Application The Dynapac V5100TV / V6000TV attached screed is operated in conjunction with a paver finisher. The screed is used for laying: - bitumen materials, - roll-down concrete or lean-mixed concrete, - track-laying ballast or - unbound mineral aggregates for foundations for paving.
  • Page 26: Assemblies

    Assemblies Tamper and vibration elements: The tamper knives converging in the middle area prevent seams in the middle. Auxiliary vibration (option) supports the compacting process, thus improving the tex- ture. The tamper and the vibration elements can be individually switched on and off and controlled with regard to speed.
  • Page 27 Lubricating system: All important lubricating points on the main screed are com- prised to form central distribution blocks. This system facilitates lubrication and reduc- es the time required for maintaining the screed. The extendable parts have individual lubricating points for the application of lubricat- ing grease.
  • Page 28: Safety

    Safety The safety devices of the paver finisher and of the screed are described in chapter B, section 3 of the operating instructions for the paver finisher. Remaining risks at the screed Danger of squeezing! At all moving parts of the screed, there is a danger of crushing, trap- ping or shearing.
  • Page 29 Danger of burning! Heating the screed heater leads to danger due to hot surfaces, par- ticularly on the bottom plates and side shields. Keep away from these parts! Or wear protective gloves! - Always wear all protective clothing required! Failure to wear protective clothing or wearing protective clothing in an improper manner can be dangerous to health.
  • Page 30: Technical Data

    Technical data Dimensions V5100 V6000 Basic width 2.55 3.00 Working width: min. width with 2 cut-off shoes 2.00 2.50 hydraulically extendable to 5.10 6.00 Depth of the bottom plates: Main screed extendable parts As regards extension of the screed, refer to the chapter entitled "Set-up and modifi- cation".
  • Page 31: Adjustment/Equipment Features

    Adjustment/equipment features Crowning: - Adjustment range -2.0%... +4.5% - Adjusting mechanism with ratchet via chain with hydraulic motor via chain (o) Height/angle adjustment of extendable parts 4-point spindle adjustment Hinged walkway plate Standard Lubrication system: Individual lubrication points and central lubrication system Compacting system Tamper system Vertical impact tamper...
  • Page 32: Gas Heater System V 5100

    Gas heater system V 5100 Fuel (liquefied gas) Propane gas Burner type Flame band burner Electronic ignition, Heater control system flame monitoring, (switch cabinet on the screed) temperature monitoring (o) Gas bottles (on the screed) 2 units - Capacity per bottle 78 l - Gross weight per bottle 33 kg...
  • Page 33: Electric Heater V 5100 (O)

    Electric heater V 5100 (o) Electric heater with heating Type of heating strips in bottom plates and tamper knives Number of heating strips - On each bottom plate items - On each tamper blade - Per side shield (O) Screed heating system total output: - Main screed and extendable parts 18,000 - 350mm extension part...
  • Page 34: Location Of Instruction Labels And Type Plates

    Location of instruction labels and type plates CAUTION Danger from missing or misunderstood vehicle signs Missing or misunderstood vehicle signs pose a danger of injuries! - Never remove any warnings or information signs from the vehicle. - Damaged or lost warning or information signs must be replaced immediately.
  • Page 35 B 11...
  • Page 36: Warning Signs

    Warning signs No. Pictogram Meaning Warning - Danger of crushing! Crushing points can cause severe or fa- tal injuries! Maintain a safe distance from the dan- ger area! Warning - Hot surface - Danger of burning! Hot surfaces can cause severe injuries! Keep your hands at a safe distance from the danger area! Use protective clothing or protective equipment!
  • Page 37: Further Warnings And Operating Instructions

    Further warnings and operating instructions No. Pictogram Meaning - Important! Danger due to dangerous electrical vol- tage. The machine personnel must check the insulation monitoring every day before starting the machine! Failure to comply with the daily routine can cause severe or fatal injuries.
  • Page 38: Screed Type Plate (7)

    Screed type plate (7) Item Designation Screed type Maximum operating weight of the screed Screed number Year of construction Manufacturer B 14...
  • Page 39: C Transportation

    C Transportation Safety regulations for transportation Accidents can happen when the paver finisher and the screed are not properly pre- pared for transportation or when transportation is carried out improperly! Retract the extension parts of the screed to the basic width and remove all extension parts that may have been attached.
  • Page 40: Transporting The Removed Screed

    Transporting the removed screed The procedure required to load and transport the screed when installed on the paver finisher is described in the operating instructions for the paver finisher. The screed must be retracted to the basic width. All protruding or loose parts and the gas bottles for the screed heating system (o) (see Chapters E and D) must be re- moved.
  • Page 41: Transportation By Crane

    Transportation by crane WARNING Danger from suspended loads Crane and/or raised vehicle can tilt when lifted and cause severe to fatal injuries! - The vehicle may only be raised at the marked lifting points. - Heed the operating weight of the vehicle. - Do not enter the danger zone.
  • Page 43: D Operation

    D Operation Notes regarding safety Improper operation of the screed or the screed heater can endanger persons. - Ensure that all protective devices and covers are available and appropriately se- cured! - Immediately rectify damage which as been ascertained! Operation must not be continued when the vehicle is defective! - Always ensure that no person is endangered when working! - Do not let any person ride along on the screed!
  • Page 44 DANGER Danger due to improper operation Improper operation of the vehicle can cause severe to fatal injuries! - The vehicle may only be used in the stipulated manner for its intended purpose. - The vehicle may only be operated by trained staff. - The vehicle operators must have made themselves familiar with the contents of the operating instructions.
  • Page 45 WARNING Danger of crushing from moving vehicle parts Vehicle parts performing movements can cause severe or fatal injuries! - Never stand in the danger zone of the vehicle! - Do not reach into the danger area. - Comply with the warning and information signs on the vehicle.
  • Page 46 WARNING Danger from the gas system Incorrectly performed operation and maintenance of the gas system can cause severe or fatal injuries! - Only ever transport full and empty gas bottles with safety caps to protect the bottle valves. - Use the supplied strap retainers to secure gas bottles on the paver finisher to prevent them from turning, tipping over and falling down.
  • Page 47: Operation Of The Screed

    Operation of the screed For all general functions of the paver fin- isher and the screed that are not special- ly related to the present screed, refer to the operating instructions of the paver finisher. Extend/retract screed To extend or retract the hydraulically ad- justable extension parts, - actuate the switch (1) on the remote controls installed on the right-hand...
  • Page 48: Hydraulic Side Shields (O)

    - A pointer (2) and a scale (3), from which the extended width can be read off, can be found on each of the ex- tendable parts. Hydraulic side shields Both side shields have an operating unit for hydraulic adjustment. - Raise / lower at front (1) - Front floating position ON / OFF (2)
  • Page 49: 2.2 Adjusting The Compacting Elements - Conventional Version

    2.2 Adjusting the compacting elements - conventional version Adjusting the tamper The tamper function is switched on and off using the switch (4) on the paver fin- isher's operating panel (see paver finish- er operating instructions). The tamper frequency (number of strokes per minute) is set using the rota- ry regulator (6).
  • Page 50: 2.3 Adjusting The Tamper - Plc Version

    2.3 Adjusting the tamper - PLC version The tamper function is switched on and off using the button (8) on the paver fin- isher's operating panel (see paver finish- er operating instructions). The tamper frequency (number of strokes per minute) is set and displayed in the paver finisher control system / re- mote control compacting element setting menu (see paver finisher operating in-...
  • Page 51: Additional Headlight Side Shield (O)

    Additional headlight side shield (o) The side boards are prepared for the connection of additional headlights (1). - Place the magnetic foot of the head- light in the required position and align it accordingly. - Install the corresponding cable prop- erly and put the plug in the corre- sponding socket (2) of the side board.
  • Page 52: Operation Of The Gas Heater System With Flame Monitoring

    Operation of the gas heater system with flame monitoring Schematic diagram of the gas supply system Item Designation Gas bottles Bottle valves Pressure reducer with pressure gauge Hose break safety devices Hose connections Pipe connections Flame band burner Solenoid valves Hose couplings for extension parts Quick action valves D 10...
  • Page 53: General Notes On The Gas Heater System

    General notes on the gas heater system The heater of the screed burns propane gas (liquefied gas). The two gas bottles are on the screed. The heater is equipped with an electronic flame and temperature monitoring system. The spark plug on the burner simultaneously serves to monitor the flame. The switch cabinet is mounted on the screed.
  • Page 54: Connection And Leak Test

    Connection and leak test The gas pipe system of the main screed and the extendable parts is permanently installed. To connect the gas bottles: - Unscrew the protective caps from the bottle valves and screw onto the rear of the bottle bracket. - Check whether the quick action valves are closed.
  • Page 55: Commissioning And Checking The Heater

    Commissioning and checking the heater The gas heating system is operated with two gas bottles. - Check whether the battery master switch is switched on. - Open the bottle valves (21). Unlock the safety valve by pressing the hose break safety device (20). - Open the quick action valves.
  • Page 56: Exchanging The Gas Bottles

    Exchanging the gas bottles - Check whether the quick action valves and both bottle valves (21) are closed. - Unscrew the gas hoses. - Screw the protective caps for the bot- tle valves onto the gas bottles. - Screw pressure reducer onto the available mounting bracket.
  • Page 57: Screed Heater - Conventional Version

    Screed heater - conventional version Switch cabinet for screed heater D 15...
  • Page 58 Item Designation Heater ON (button) - This opens the non-return valves for the gas supply to the burners and activates the electronic ignition system and the flame monitoring sys- tem. Heater OFF (button) This closes the non-return valves for the gas supply to the burners and switches off the electronic ignition system and the flame monitoring sys- tem.
  • Page 59: Ignition Process

    Ignition process - Actuate the on/off switch (30) in the switch cabinet; this - opens the electromagnetic non-re- turn valves for the gas supply to the burners; - activates the electronic ignition sys- tem, causing the gas to be automat- ically ignited by the spark plugs and controlled by the flame monitoring system.
  • Page 60: Function Of The Flame Monitoring System

    Function of the flame monitoring system Item Designation Left middle section malfunction display, red Left extendable part malfunction display, red Right middle section malfunction display, red Right extendable part malfunction display, red Ignition boxes on the individual screeds Red indicator lamp on the ignition box in the corresponding screed Yellow indicator lamp on the ignition box in the corresponding screed D 18...
  • Page 61 Via the temperature sensor and flame monitoring system, the electronics monitor gas heater operation. If there is no stable flame at the ignition burner within 7 seconds, the electronics indicate a malfunction. The gas supply is interrupted and the red indi- cator lamps on the ignition box and in the switch cabinet light up.
  • Page 62: Switching Off The Heater

    Switching off the heater After work has been completed, or when the heater is no longer required: - Switch off the On/Off switch (31) in the switch cabinet. - Close the quick action valves and both bottle valves. If these valves are not closed, there is a danger of fire and explosion due to the possible escape of uncombusted gas! Always close the valves during breaks...
  • Page 63: Screed Heater - Plc Version

    Screed heater - PLC version Switch cabinet for screed heater D 21...
  • Page 64 Item Designation Control and monitoring unit - For actuating the heating system, setting and monitoring the set tem- perature. Left middle section malfunction display, red Left extendable part malfunction display, red Right middle section malfunction display, red Right extendable part malfunction display, red D 22...
  • Page 65: Operating The Control And Monitoring Unit

    Operating the control and monitoring unit D 23...
  • Page 66 Item Designation / function - Screed section selection For selecting the screed sections for temperature display and adjustment. The temperature is adjusted for all sections together. - "Energy saving" selection To reduce the heater output. After switching on, the "Energy saving" status (ON/OFF) set during previous operation is assumed again.
  • Page 67 Item Designation / function - "Sensor error" warning lamps Warning lamps 1-4 for the individual screed sections light up if a defect is present on the corresponding sensor. Check sensor. The controller operates in the emergency programme. - Heater status display Indicator lamps 1-4 for the individual screed section heaters light up if the corresponding heater circuit is engaged.
  • Page 68: Ignition Process - Plc Version

    Ignition process - PLC version - Actuate the on/off switch (50) in the switch cabinet; this - opens the electromagnetic non-re- turn valves for the gas supply to the burners; - activates the electronic ignition sys- tem, causing the gas to be automat- ically ignited by the spark plugs and controlled by the flame monitoring system.
  • Page 69: Function Of The Flame Monitoring System

    Function of the flame monitoring system 57 56 58 Item Designation Left middle section malfunction display, red Left extendable part malfunction display, red Right middle section malfunction display, red Right extendable part malfunction display, red Ignition boxes on the individual screeds Red indicator lamp on the ignition box in the corresponding screed Yellow indicator lamp on the ignition box in the corresponding screed D 27...
  • Page 70 Via the temperature sensor and flame monitoring system, the electronics monitor gas heater operation. If there is no stable flame at the ignition burner within 7 seconds, the electronics indicate a malfunction. The gas supply is interrupted and the red indi- cator lamps on the ignition box and in the switch cabinet light up.
  • Page 71: Temperature Display, Setting Temperature Level

    Temperature display, setting temperature level The temperature display and temperature level setting for the screed heater are car- ried out on the control and monitoring unit in the screed heater's switch cabinet. Temperature setting - Press button (47) or (48) to show the current nominal temperature on the display (52).
  • Page 72: Energy Saving Mode / "Energy Saving

    Energy saving mode / "Energy saving" In this operating status, not all of the different screed sections' heaters are active at the same time. Switching is carried out via temperature regulation. Whenever the nominal tempera- ture is achieved in an actively heated section, the control system switches these sec- tions off and activates those with the lowest temperature.
  • Page 73: Status And Error Messages

    Status and error messages When an error occurs, the warning lamp (53) for the affected screed section lights up and the controller runs in an emergency programme. A warning signal is additionally sounded. The warning signal is acknowledged with the minus button (48). After pressing the Enter button, an error code is shown on the display (52).
  • Page 74: Emergency Programme With Sensor Error

    Error code Cause of error Measure Error messages without button call-up Warning lamp - Check sensor, (53-1) - Sensor F1 defective the controller operates in lights up the emergency programme Warning lamp - Check sensor, (53-2) - Sensor F2 defective the controller operates in lights up the emergency programme...
  • Page 75: Switching Off The Heater

    Switching off the heater After work has been completed, or when the heater is no longer required: - Press the on/off button (50) in the switch cabinet. - Close the quick action valves and both bottle valves. If these valves are not closed, there is a danger of fire and explosion due to the possible escape of uncombusted gas! Always close the valves during breaks...
  • Page 76: Operating The Electric Heater

    Operating the electric heater Switch cabinet for screed heater 4 x 230 V 98 99 The configuration of individual elements may vary slightly! D 34...
  • Page 77 Item Designation OFF button heating Test key for monitoring of insulation and indicator lamp for insulation defects Reset key for insulation monitoring Generator indicator lamp Heating ON/OFF (o) Circuit breaker for heating section 1 Circuit breaker for heating section 2 Circuit breaker for heating section 3 Circuit breaker for heating section 4 Heating section 1 indicator lamp...
  • Page 78: Operating The Control And Monitoring Unit

    Operating the control and monitoring unit D 36...
  • Page 79 Item Designation / function - Screed section selection For selecting the screed sections for temperature display and adjustment. The temperature is adjusted for all sections together. - "Energy saving" selection To reduce the heater output if the generator output is insufficient. After switching on, the "Energy saving"...
  • Page 80 Item Designation / function - "Sensor error" warning lamps Warning lamps 1-4 for the individual screed sections light up if a defect is present on the corresponding sensor. Check sensor. The controller operates in the emergency programme. - Heater status display Indicator lamps 1-4 for the individual screed section heaters light up if the corresponding heater circuit is engaged.
  • Page 81: General Information On The Heating System

    General information on the heating system The electric heating system is supplied with power by a generator on board the paver finisher which is controlled fully- automatically in accordance with re- quirements. Heating resistors in the form of heating strips ensure direct temperature transi- tion and even distribution of heat.
  • Page 82: Energy Saving Mode / "Energy Saving

    Energy saving mode / "Energy saving" Under certain conditions, e.g. large working widths, it is sensible to activate energy saving mode. In this operating status, not all of the different screed sections' heaters are active at the same time. Switching is carried out via temperature regulation. Whenever the nominal tempera- ture is achieved in an actively heated section, the control system switches these sec- tions off and activates those with the lowest temperature.
  • Page 83: Insulation Monitor

    Insulation monitor The function of the protective insulation monitoring measure must be checked every day before starting work. This check only checks the function of the insulation monitor, not whether an in- sulation error has occurred on the heat- ing sections or consumers. - Start the paver finisher's drive engine.
  • Page 84: Insulation Faults

    Insulation faults If an insulation fault occurs during operation, and the indicator lamp displays an insu- lation fault, the operator may proceed as follows: - Switch the switches of all external equipment and the heater to OFF and press the reset button for at least 3 seconds to delete the fault.
  • Page 85: Commissioning And Checking The Heater

    Commissioning and checking the heater In order to reach the required tempera- ture, the heater should be switched on approx. 15 - 20 minutes before the start of paving. - Switch on the paver finisher's engine. - Switch on heating system ON / OFF switch (74) (o).
  • Page 86: Temperature Display, Setting Temperature Level

    Temperature display, setting temperature level The temperature display and temperature level setting for the screed heater are car- ried out on the control and monitoring unit in the screed heater's switch cabinet. Temperature setting - Press button (102) or (103) to show the current nominal temperature on the display (107).
  • Page 87: Status And Error Messages

    Status and error messages When an error occurs, the warning lamp (108) for the affected screed section lights up and the controller runs in an emergency programme. A warning signal is additionally sounded. The warning signal is acknowledged with the minus button (103). After pressing the Enter button, an error code is shown on the display (5).
  • Page 88: Emergency Programme With Sensor Error

    Error code Cause of error Measure Error messages without button call-up Warning lamp - Check sensor, - Sensor F1 defective the controller operates in lights up the emergency programme Warning lamp - Check sensor, - Sensor F2 defective the controller operates in lights up the emergency programme Warning lamp...
  • Page 89: Switching Off The Heater

    Switching off the heater After work has been completed, or when the heater is no longer required: - Switch off the electrically heated side shields' (o) ON / OFF switch (83). - Switch on the control and monitoring unit ON / OFF switch (105). - Switch off ON/OFF switch (74) of heating system (o).
  • Page 90: Malfunctions

    Malfunctions Problems during paving Problem Reason - change in the material temperature, demixing - wrong material composition - incorrect operation of the roller - incorrectly prepared foundation - long standstill times between loads - grade control reference line is not suitable - grade control jumps to the reference line - grade control toggles between up and down Wavy surface...
  • Page 91 Problem Reason - material temperature is too low - change in the material temperature - moisture on the foundation - demixing Cracks in the layer (over the entire - wrong material composition width) - wrong layer height for maximum grain size - cold screed - bottom plates of the screed are worn or warped - paver finisher speed is too high...
  • Page 92 Problem Reason - material temperature - change in the material temperature - wrong layer height for maximum grain size screed does not - incorrect installation of the grade control react as expected to corrective - vibration is too slow measures - screed is not operated in the floating position - too much play in the mechanical screed link - paver finisher speed is too high...
  • Page 93: Malfunctions On The Screed

    Malfunctions on the screed Malfunction Reason Remedy Tamper is obstructed by cold Properly heat the screed bitumen Hydraulic oil level in the tank Top up the oil is too low Replace the valve; if neces- Pressure limiting valve is de- sary, repair and adjust the Tamper or vibra- fective...
  • Page 94 D 52...
  • Page 95: E Set-Up And Modification

    E Set-up and modification Notes regarding safety Inadvertent starting of the paver finisher can endanger persons working on the screed. Only carry out such work with the paver finisher motor at a standstill unless the in- structions state the opposite! Ensure that the paver finisher is secured to prevent unintentional starting.
  • Page 96: Mounting The Screed To The Paver Finisher

    Mounting the screed to the paver fin- isher - Place the screed on a suitable support (squared timber sections, etc.) and back up the paver finisher to the screed. - Lower the crossbeams and position them in such a manner that the cross- beam shackles (1) are located above the required attaching points (2) on the screed.
  • Page 97: Mounting The Side Shields

    Mounting the side shields The side shields are only mounted once all other mounting and adjustment work on the screed has been completed. - Secure the side shields to the screed with the assembly parts provided (1). - Secure the front mounting bracket (2) in the top position with the detent pin (3). - Attach the lower section of the side shield (4) to the chains (6) of the upper section via the former's hooks (5).
  • Page 98: Mount Side Shield, Hinged (O)

    Mount side shield, hinged (o) Installation, hinge - Guide the hinge (1) with the already premounted angle bracket (2) against the in- side of the extendable part and fasten to the screed using the provided assembly parts (3). Do not screw the assembly parts of the hinge and angle bracket (3) tight until the hin- ged side shields have been fitted and aligned in the working position to start with!
  • Page 99: Installation, Working Position

    Installation, working position - Dismantle the lower part of the side shield: - Lower side shield using crank (4). - Secure the front mounting bracket (5) in the top position with the cotter pin. - Unhinge the lower part of the side shield (6) from the chains of the upper part. When swivelling the side shields in, a journal (7) engages on a support surface (8) of the extendable screed part and simplifies installation.
  • Page 100: Transport Position

    Transport position...
  • Page 101 The following steps must be carried out to enable the side shields to be folded in front of the walkway plates when swivelled up: - Dismantle the lower part of the side shield: - Lower side shield using crank (4). - Secure the front mounting bracket (5) in the top position with the cotter pin.
  • Page 102: Adjusting The Side Shield Height And Support Angle

    Adjusting the side shield height and support angle The height and support angle of the side shield can be adjusted with the aid of the crank (1). - Knob (2) in top position: Adjustment of the support angle. - Knob (2) in bottom position: Adjust- ment of the height.
  • Page 103: Mounting The Cut-Off Shoe

    Mounting the cut-off shoe Cut off shoes for operating widths of less than the basic width can be secured to the lower sections of the side shields. - Lower side shield onto cut-off shoe (1). - Use retaining rod (2) to join cut-off shoe and side shield together (hole (3)).
  • Page 104: Adjusting The Crowning

    Adjusting the crowning The screed is equipped with a spindle that can be used to set the required crowning. - Open centre cover (1) of the screed. - Operate ratchet lever (2) until the desired crowning is set. - Check the set angle against the scale (3).
  • Page 105: Electrical Connections

    Electrical connections On the rear wall of the paver finisher: - Plug connector (1) for the electrical consumers on the screed on the screed heater's screed switch cabinet. - Secure the positioned connector using the locking clips on the socket. - PLC electronics: Additionally establish plug connection (2).
  • Page 106: Electrical Connections Side Board - Screed

    Electrical connections side board - screed Prepare or make the following electrical connections when the mechanical compo- nents have been mounted and set up: - Set remote control to holder (1). - Connect plug (2) with the remote control. If the remote control is not implemented, the plug (2) has to be set to the bridge socket (2a).
  • Page 107 Other connection possibilities: - Auger limit switches (5) - Grade control system (6) - External levelling system (7) - 24 volt consumers, e.g. additional lighting (8). When using an external levelling system, this must be logged in using the remote con- trol menu.
  • Page 108: Connection For The Electric Heater (O)

    2.10 Connection for the electric heater (o) On the lower side of the switch cabinet: - Connect the connectors for the indi- vidual heater circuits (1) to the rele- vant sockets. - Secure the positioned connector using the locking clips on the socket. - Insert temperature sensor connectors (2).
  • Page 109: Screed Extension V5100

    Screed extension V5100 Expansion - extension parts 2.55 2.55 - 5.1 m 3.25 - 5.8 m 4.05 - 6.6 m 4.75 - 7.3 m 5.55 - 8.1 m 6.25 - 8.8 m E 15...
  • Page 110: Assembly Parts - Extension Parts

    Assembly parts - extension parts Connection Screed - extension part / extension part – extension part Connection shafts Article No.: 4812035437 Vibration (1a) Connection shafts Article No.: 4720004332 Tamper (1b) Connection shafts Article No.: 614217500 Vibration (2a) Connection shafts Article No.: 614217600 Tamper (2b) Clutch crown wheel (3) Article No.: 4749400265...
  • Page 111: Extension - Material Guide Plates V5100

    Extension - material guide plates V5100 Required material guide plates Brace II per side Braces I + II 3.55 - 5.1 m 4.55 - 5.8 m 1000+ 4.55 - 6.6 m 1000+ 5.55 - 7.3 m 1000+ 6.55 - 8.1 m 1000 1000+ 7.55 - 8.8 m...
  • Page 112: Assembly Parts - Material Guide Plates

    Assembly parts – material guide plates Connection Assembly parts for screed / material guide plate (6) - 3 x hex bolts, Art. No.: D938111728 (6a) - 2 x bolt locking devices, Art. No.: 4749901809 (6b) - 2 x bushes, Art. No.: 4730010815 (6c) - 1 x washer, Art.
  • Page 113 Assembly description – extension parts, material guide plates, side shields E 19...
  • Page 114: Screed Extension V6000

    Screed extension V6000 Expansion - extension parts 10.0 ..3.0 - 6.0 m 3.7 - 6.7 m 4.5 - 7.5 m 5.2 - 8.2 m 4.5 - 7.5 m 6.0 - 9.0 m 6.7 - 9.7 m E 20...
  • Page 115: Assembly Parts - Extension Parts

    Assembly parts - extension parts Connection Screed - extension part / extension part – extension part Connection shafts Article No.: 4812035437 Vibration (1a) Connection shafts Article No.: 4720004332 Tamper (1b) Connection shafts Article No.: 614217500 Vibration (2a) Connection shafts Article No.: 614217600 Tamper (2b) Clutch crown wheel (3) Article No.: 4749400265...
  • Page 116: Extension - Material Guide Plate V6000

    Extension - material guide plate V6000 Required material guide plates Brace II per side Braces I + II 4.0 - 6.0 m 6.0 - 6.7 m 1000+ 6.0 - 7.5 m 1000+ 7.0 - 8.2 m 1000 1000+ 8.0 - 9.0 m 1000 1000+ 8.0 - 9.7 m...
  • Page 117: Assembly Parts - Material Guide Plates

    Assembly parts – material guide plates Connection Assembly parts for screed / material guide plate (6) - 3 x hex bolts, Art. No.: D938111728 (6a) - 2 x bolt locking devices, Art. No.: 4749901809 (6b) - 2 x bushes, Art. No.: 4730010815 (6c) - 1 x washer, Art.
  • Page 118 Assembly description – extension parts, material guide plates, side shields E 24...
  • Page 119: Adjusting Extendable Parts

    Adjusting extendable parts To ensure that the screed lays without marks and the extendable parts can also be adjusted to the various operating conditions during use, the height of the extendable parts can be adjusted. The approach angle of the extendable parts is pre-set in the factory.
  • Page 120: Adjusting The Approach Angle Of The Extendable Parts

    Adjusting the approach angle of the extendable parts The middle sections and extendable screed parts are adjusted parallel to each other at the factory. The positioning angle of the extendable screed parts can be varied in relation to the middle sections if required: - Loosen cheese head screws (1) and remove locking plate (2).
  • Page 121: Extending The Screed

    Extending the screed Mounting extension parts 10 11 When equipping the paver finisher, the following working steps must be carried out: 1. Place extension parts next to the screed on squared timbers. 2. Remove paint and dirt from the contact surfaces between the extension parts and extendable screed parts and mount the extension part.
  • Page 122 3. Lift the screed and extend; 4. Release quick release couplings (1); push temper deflector plate (2) downwards out of the bottom mounting bracket. 5. Insert extension part mounting screws (4 x (3)) and tighten by hand; 6. Align the extension part with adjusting screws (4) so that it corresponds precisely to the extendable part or extension part.
  • Page 123: Screed Heater Gas Connections

    Screed heater gas connections After the extension parts have been mounted, the connection hoses for the extension parts' burners must be con- nected to the screed's pipe system. - All hoses must be checked for exter- nal damage prior to use and, if any de- fects are found, must be immediately replaced with new hoses.
  • Page 124: Connect Hydraulic Side Shields (O)

    Connect hydraulic side shields (o) - Connect hydraulic lines (1) with the cor- responding connections (1a) of the paver finisher (quick-release coupling). Heed the colour markings! - Connect the control cable (2) to the corresponding socket (2a) of the basic screed.
  • Page 125: Screed Heater Electrical Connections

    Screed heater electrical connections Once extension parts have been fitted, the screed heater's corresponding elec- trical connections must be connected to one another. Each screed section contains a distribu- tor box (1) with the electric heater's inter- nal wiring. - The connection (2) for the supply and control cable to the neighbouring screed section can be found on the upper side of the...
  • Page 126: Adjusting The Height Of The Extension Parts

    Adjusting the height of the extension parts To ensure that the screed lays without marks and the extension parts can also be adjusted to the various operating conditions during use, the height of the extension parts can be adjusted: - Loosen mounting screws (1) - Loosen lock nuts (2) - Set to the desired height using adjust- ing screws (3)
  • Page 127: Mounting The Material Guide Plates

    Mounting the material guide plates - Pre-assemble material guide plates using screws (1); do not tighten screws. - Set material guide plates approx. 1 cm higher than the sliding plates (2): - Set height using adjusting screw (3), then lock with nut (4). - Tighten mounting screws (1).
  • Page 128: Material Guide Plate Brace

    Material guide plate brace E 34...
  • Page 129: Installing Material Guide Plate Brace

    Installing material guide plate brace Depending on the paving width, the material tunnel is braced with brace tube II or with brace tubes I + II. Brace tube II can be inserted into brace tube I in order to extend it. - Mount the front bracket (1) and rear bracket (2) with the relevant assembly parts (3) on the adjustable 1000 mm material tunnel or on the frame of the main screed.
  • Page 130 When setting the brace tube to compres- sive stress, the spindles on both sides may be unscrewed a maximum of 45 mm! Abstreb_614_615_5.wmf E 36...
  • Page 131: Settings

    Settings Adjusting the tamper height Before each laying operating, check the tamper adjustment. The tamper knives (A) must be located at bottom dead centre flush with the in- clined edges of the sliding plates (B). If correction should be necessary, pro- ceed as follows: Two adjustment points per screed part! EB51_Verstell6.bmp...
  • Page 132: Adjusting The Tamper Deflector Plate

    Adjusting the tamper deflector plate Before each laying operating, check the tamper adjustment. The tamper knife (1) should touch the knife bar ((2) on the screed). The play (a) between the tamper deflec- tor plate (3) and the tamper knife (1) should be 0.5 mm across the entire width.
  • Page 133: Basic Adjustments

    Basic adjustments Prior to basic adjustment, the extendable parts must be adjusted as described in Chapter 5. Carry out basic adjustment as follows: 1. In the case of finishers fitted with tyres, set the correct tyre pressure. 2. Drive the paver finisher onto a level surface. The size of the area must correspond to the total base of the paver finisher.
  • Page 134 8. Tighten the pointers (3) on the scale on the front of the paver finisher in the bottom position. 9. Retract the levelling cylinders until both pointers are located approx. 1 cm below the zero mark. 10. Loosen the lock nuts (5) at both spin- dles (4) and turn the spindles so that the bolts (6) are stress-free, i.e.
  • Page 135: Dismantling For Transportation / Special Operating Conditions

    Dismantling for transportation / special operating conditions Walkway - removable / hinged - Walkway - removable / hinged: The individual walkway plates can be pulled from their mounted latch and can be stored in the folded-up position at their support points. The hinged walkway plate should only be folded up under the following operating con- ditions: - If the vehicle has to be backed up very closely to a wall or another obstacle.
  • Page 136 E 42...
  • Page 137: F Maintenance

    F Maintenance Notes regarding safety DANGER Danger due to changes at the vehicle Structural chances to the vehicle make the operating licence null and void and can cause severe to fatal injuries! - Only use original spare parts and approved accessories. - After maintenance and repair work, ensure that any dis- mantled protective and safety devices are all completely fitted again.
  • Page 138 CAUTION Hot surfaces! Surfaces including those behind covering parts, together with combustion fuels from the engine or screed heater can be very hot and cause injuries! - Wear your personal safety gear. - Do not touch hot parts of the vehicle. - Only perform maintenance and repair work after the vehicle has cooled down.
  • Page 139 WARNING Danger from the gas system Incorrectly performed operation and maintenance of the gas system can cause severe or fatal injuries! - Only ever transport full and empty gas bottles with safety caps to protect the bottle valves. - Use the supplied strap retainers to secure gas bottles on the paver finisher to prevent them from turning, tipping over and falling down.
  • Page 140: Maintenance Intervals - Screed In General

    Maintenance intervals – screed in general Interval Maintenance point Note - Lubricate tamper/vibration bearings - Lubricate tamper bearings of ex- tension parts - Lubricate vibration bearings of ex- tension parts - Lubricate guide tube bearings - Clean / oil guide tubes After work is fin- ished...
  • Page 141: Maintenance Intervals - Gas System

    Maintenance intervals – gas system Interval Maintenance point Note - Check the spark plugs q - Replace the spark plugs q - Adjust ignition burner - Have gas system checked by an expert Maintenance Maintenance during the running-in period...
  • Page 142: Maintenance Intervals - Electric Heating System

    Maintenance intervals – electric heating system Interval Maintenance point Note - Check insulation monitoring Before start- ing work Note national - Electrical system check by a spe- regulations cialist electrician on checking and inspection inter- vals! Maintenance Maintenance during the running-in period All times given are the maximum permissible maintenance intervals.
  • Page 143: Lubrication Points

    Lubrication points Tamper and vibration bearings With optional operation of a central lubrication system, manual lubrication of the main screed is omitted!
  • Page 144: Guide Tubes

    Guide tubes...
  • Page 145 To keep the wear and thus the play of the guides as low as possible, any dirt on the guide elements must be removed. Always keep the tubes clean: - After daily work has been terminated, clean the tubes using a piece of cloth and - then slightly oil them.
  • Page 146: Other Lubricating And Maintenance Points

    Other lubricating and maintenance points Grease the chains of the crowning adjuster with a brush or spray-on grease. F 10...
  • Page 147: Checkpoints

    Checkpoints Guides of the extendable parts Adjustment of guide tube play - Bush (1) is fixed with nut (2) to the screed. Conical bush (4) can be adjusted with adjusting nut (3). Play-free operation is given at about 90 Nm. The special hook-type wrench in the toolbox must be used.
  • Page 148: Cleaning The Screed

    Cleaning the screed Emptying the tamper compartment F 12...
  • Page 149: Removing The Tamper Deflector Plates

    During operation, bitumen and fine particles enter the tamper frame. Heating keeps them in a plastic state, thus making them available for lubricating the tamper knife. When the screed cools down, these substances solidify. They must be liquefied by heating before the tamper is put into operation again. - Usually, the only cleaning work required at the end of the day is to operate the tamper at slow speed for approx.
  • Page 150: Checking / Adjusting The Tamper Deflector Plate

    Checking / adjusting the tamper de- flector plate Before each laying operating, check the tamper adjustment. The tamper knife (1) should touch the knife bar ((2) on the screed). The play (a) between the tamper deflec- tor plate (3) and the tamper knife (1) should be 0.5 mm across the entire width.
  • Page 151: Hydraulic Hoses

    Hydraulic hoses - Specifically check the condition of the hydraulic hoses. - Immediately replace any damaged hoses. Replace hydraulic hoses if the following criteria are found on inspection: - damage of the outer layer to the inlay (e.g. chafing, cuts, cracks). - brittleness of the outer layer (cracking of the hose material).
  • Page 152 Always comply with the following instructions when installing and removing hydraulic hoses: - Always only use original Dynapac hydraulic hoses! - Always observe high standards of cleanliness! - Hydraulic hoses must always be fitted to ensure that in all operating statuses, - there is no tensile load apart from dead weight.
  • Page 153: Marking Hydraulic Hoses / Storage Period, Period Of Use

    Marking hydraulic hoses / storage pe- riod, period of use A number stamped onto the threaded connection provides information about the date of manufacture (A) (month / year)and the maximum pressure permit- ted for this hose (B). Never install hoses on top of one anoth- er and always ensure that they are at the correct pressure.
  • Page 154: Gas System

    Gas system The gas system consists of the following main components: - Ignition burner (1) - Spark plug (2) F 18...
  • Page 155: Spark Plugs

    Spark plugs The spark plugs of the gas heater should be checked once a month: - Pull off the connectors of the spark plugs. - Remove the spark plug insert from the screed body. - Check: - Is there any visible damage to the in- sulator of the centre contact? The correct electrode gap calculated from dimensions A and B is 4 mm!
  • Page 156: Adjusting The Ignition Burner

    Adjusting the ignition burner To ensure proper ignition, the adjusting ring (1) of the ignition burner must be ad- justed. - Loosen the fastening screws of the adjusting ring. - The adjusting ring (1) should cover roughly 50% of the air holes (2). - Tighten the fastening screws of the adjusting ring again.
  • Page 157: Electric Heating System

    Electric heating system Check insulation monitoring The function of the protective insulation monitoring measure must be checked every day before starting work. This check only checks the function of the insulation monitor, not whether an in- sulation error has occurred on the heat- ing sections or consumers.
  • Page 158: Insulation Faults

    Insulation faults If an insulation fault occurs during operation, and the indicator lamp displays an insu- lation fault, the operator may proceed as follows: - Switch the switches of all external equipment and the heating system to OFF and press the reset button for at least 3 seconds to delete the fault. - If the indicator lamp does not go out, the fault lies in the generator.
  • Page 159: Adjustment Process When Exchanging Screed Extension Cylinder

    Adjustment process when exchang- ing screed extension cylinder For adjustment purposes, the extenda- ble screed parts are fully extended. The tolerances between the screed and cyl- inder stroke are compensated with the adjusting nut (1) in the plate. The nut rests directly against the piston rod (2).
  • Page 160: General Visual Inspection

    - when required (according to the operating conditions and the nature of application), - however, at least once a year, check that they are all in good operational condition. Lubricants 13.1 Grease Esso / Dynapac Aral Fuchs Mobil Shell Chevron...
  • Page 161: Electrical Fuses / Relays

    Electrical fuses / relays 14.1 Conventional version, gas heater Fuses in the switch cabinet of the screed heater 9 10 11 12 13 Fuses Relays F 25...
  • Page 162: Fuses (A)

    Fuses (A) Heater ON Right/left side board ignition system / ignition box relay Right remote control connection box Left remote control connection box Left middle section ignition box Right middle section ignition box Left adjustable section ignition box Right adjustable section ignition box Relay (B) Autohold Ignition box...
  • Page 163: Plc Version, Gas Heater

    14.2 PLC version, gas heater Fuses in the switch cabinet of the screed heater Fuses F 27...
  • Page 164: Fuses (A)

    Fuses (A) Heater control system / screed controller / diagnosis Screed controller output Screed controller output Vibration sensor / tamper sensor Crowning sensor / slope control sensor Heater control system output Left remote control connection box Right remote control connection box Right/left side board ignition system Heater control system output 1 Heater control system output 2...
  • Page 165: Plc Version, Electric Heater

    14.3 PLC version, electric heater Fuses in the terminal box of the screed heater Fuses Fuses (A) Screed controller / diagnosis Screed controller output Screed controller output Vibration sensor / tamper sensor Crowning sensor / slope control sensor Spare Left remote control connection box Right remote control connection box F 29...
  • Page 166: Fuses In The Control Unit Of The Screed Heater

    Fuses in the control unit of the screed heater Fuses Fuses (B) Heater control system Heater OFF F 30...
  • Page 167: Conventional Version, Electric Heater

    14.4 Conventional version, electric heater Fuses in the terminal box of the screed heater Fuses Fuses (A) Left remote control connection box Right remote control connection box F 31...
  • Page 168: Fuses In The Control Unit Of The Screed Heater

    Fuses in the control unit of the screed heater Fuses Fuses (B) Heater control system Heater OFF F 32...
  • Page 169: Bolts - Torques

    Bolts - torques 15.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9 dry/lightly oiled Molykote ® 10.9 10.9 12.9 12.9 10.9 10.9 12.9 12.9 1020 1206 1410 1067 1281 1200 1622 1948 1049 1475 1770 1581 2224 2669 1400 1969...
  • Page 170: Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9

    15.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9 dry/lightly oiled Molykote ® 10.9 10.9 12.9 12.9 10.9 10.9 12.9 12.9 M3x0.35 M4x0.5 M5x0.5 M6x0.75 12.9 15.5 11.6 13.9 M8x1 21.7 30.6 36.7 19.5 27.4 32.8 M10x1.25 42.1 10.5 59.2...
  • Page 171: Preserving The Screed

    Preserving the screed 16.1 Shutdowns for up to 6 months - Park the vehicle in a place where it is protected from great exposure to direct sun- light, wind, humidity and frost. - Grease all lube points in accordance with specifications. Let any optional central lubricating unit run (paver finisher).
  • Page 172: Disposal

    Disposal A suitably authorised company must be contracted to dispose of components and op- erating materials and to dismantle the machine in the event of disposal. 17.1 Disposal measures Correctly sorted disposal must be carried out after replacing wear and spare parts and after the vehicle has been withdrawn from service (scrapped).
  • Page 173: G Optional Equipment

    G Optional equipment Optional equipment auxiliary compactor Design of the screed with auxiliary compactor Tamper blades Sliding plate Auxiliary compactor sliding plate Auxiliary compactor unit Hydraulic motor auxiliary compactor drive Auxiliary compactor vibration Auxiliary compactor height adjustment Coupling shaft auxiliary compactor drive...
  • Page 174: Description And Function Auxiliary Compactor

    Description and function auxiliary compactor The V5100TV-H and V6000TV-H screeds are also equipped with auxiliary compac- tors. The standard vibration is omitted when equipped with auxiliary compactor. The auxiliary compactors of the basic screed have their own hydraulic drives. The extension part auxiliary compactor is driven by coupling shafts between the basic screed and extension part respectively between extension part and extension part.
  • Page 175: Technical Data

    Technical data Dimensions V5100TV-H V6000TV-H Basic width 2.55 3.00 Working width: min. width with 2 cut-off shoes 2.00 2.50 hydraulically extendable to 5.10 6.00 Depth of the bottom plates: Main screed extendable parts Auxiliary compactor basic screed/extenda- ble parts As regards extension of the screed, refer to the chapter entitled "Set-up and modifi- cation".
  • Page 176: Electric Heater V5100Tv-H (O)

    Electric heater V5100TV-H (o) Electric heater with heating Type of heating strips in bottom plates and tamper knives Number of heating strips - On each bottom plate - On each tamper blade items - On each auxiliary compactor unit - On each side shield (O)
  • Page 177: Settings

    Settings Adjust auxiliary compactor height Before each paving operating, check the auxiliary compactor adjustment. The heights of the auxiliary compactor sliding plates (A) must be adjusted indi- vidually to the prevailing paving condi- tions. Depending on the prevailing paving situ- ation, the auxiliary compactor heights are adjusted uniformly to 0.5-1 mm above the sliding plate level across the...
  • Page 178: Adjust The Position Of The Balancing Weights

    Adjust the position of the balancing weights On the drive shafts, there are two bal- ancing weights firmly screwed in posi- tion (1) and two adjustable balancing weights (2). The position of the balancing weights (2) on the drive shaft is adjusted in the fac- tory.
  • Page 179: Screed Extension V5100Tv-H

    Screed extension V5100TV-H Expansion - extension parts 2,55 2.55 - 5.1 m 4.05 - 6.6 m 5.55 - 8.1 m...
  • Page 180: Assembly Parts - Extension Parts

    Assembly parts - extension parts Connection Screed - extension part / extension part - extension part Connection shafts Article No.: 614217500 Auxiliary compactor (2a) Connection shafts Article No.: 614217600 Tamper (2b) Clutch crown wheel (3) Article No.: 4749400265 Assembly parts for screed / extension parts Assembly parts for extension part / extension part (4) - 4 x hex bolts, Art.
  • Page 181: Extension - Material Guide Plates V5100Tv-H

    Extension - material guide plates V5100TV-H Required material guide plates Brace II per side Braces I + II 3.55 - 5.1 m 4.55 - 6.6 m 1000+ 6.55 - 8.1 m 1000 1000+ As soon as an adjustable material guide plate is inserted, a support...
  • Page 182: Assembly Parts - Material Guide Plates

    Assembly parts - material guide plates Connection Assembly parts for screed / material guide plate (6) - 3 x hex bolts, Art. No.: D938111728 (6a) - 2 x bolt locking devices, Art. No.: 4749901809 (6b) - 2 x bushes, Art. No.: 4730010815 (6c) - 1 x washer, Art.
  • Page 183 Assembly description - extension parts, material guide plates, side shields G 11...
  • Page 184: Screed Extension V6000Tv-H

    Screed extension V6000TV-H Expansion - extension parts 10,0 ..3.0 - 6.0 m 4.5 - 7.5 m 6.0 - 9.0 m G 12...
  • Page 185: Assembly Parts - Extension Parts

    Assembly parts - extension parts Connection Screed - extension part / extension part - extension part Connection shafts Article No.: 614217500 Auxiliary compactor (2a) Connection shafts Article No.: 614217600 Tamper (2b) Clutch crown wheel (3) Article No.: 4749400265 Assembly parts for screed / extension parts Assembly parts for extension part / extension part (4) - 4 x hex bolts, Art.
  • Page 186: Extension - Material Guide Plates V6000Tv-H

    Extension - material guide plates V6000TV-H Required material guide plates Brace II per side Braces I + II 4.0 - 6.0 m 6.0 - 7.5 m 1000+ 8.0 - 9.0 m 1000 1000+ As soon as an adjustable material guide plate is inserted, a support must be attached! G 14...
  • Page 187: Assembly Parts - Material Guide Plates

    Assembly parts - material guide plates Connection Assembly parts for screed / material guide plate (6) - 3 x hex bolts, Art. No.: D938111728 (6a) - 2 x bolt locking devices, Art. No.: 4749901809 (6b) - 2 x bushes, Art. No.: 4730010815 (6c) - 1 x washer, Art.
  • Page 188 Assembly description - extension parts, material guide plates, side shields G 16...
  • Page 189: Maintenance

    Maintenance Maintenance intervals - screed in general Interval Points of maintenance Remark - Lubricate the tamper bearing / auxiliary compactor bearing - Lubricate the auxiliary compactor guide - Lubricate tamper bearings of extension parts - Lubricate auxiliary compactor bearings of extension parts - Lubricate auxiliary compactor guide of extension parts Maintenance...
  • Page 190: Lubrication Points - Basic Screed

    Lubrication points - basic screed Tamper bearing, auxiliary compactor bearing and auxiliary compactor guide With optional operation of a central lubrication system, manual lubrica- tion of the main screed is omitted! G 18...
  • Page 191: Lubrication Points Of Extension Parts 750 Mm With Auxiliary Compactor

    Lubrication points of extension parts 750 mm with auxiliary compactor Tamper bearing Auxiliary compactor bearing Auxiliary compactor guide G 19...
  • Page 192 Lubricants Use only the lubricants listed below or comparable qualities of well-known brands. - Dynapac high-temperature grease G 20...
  • Page 193 Electrical fuses / relays PLC version, electric heater Fuses in the terminal box of the screed heater Fuses Fuses (A) Screed controller / diagnosis Screed controller output Screed controller output Tamper sensor / Auxiliary compactor sensor Crowning sensor / slope control sensor Spare Left remote control connection box Right remote control connection box...
  • Page 194 G 22...
  • Page 195 Parts & Service Training We offer our customers training courses on DYNAPAC equipment in our dedicated factory training centre. We hold regular training courses in this training centre as well as courses outside the scheduled hours. Service Please contact one of our responsible service outlets if you encounter any operational problems or have enquiries about spare parts.
  • Page 196 www.dynapac.com...

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