Dynapac V5100TV-H Manuals

Dynapac V5100TV-H Manuals

Manuals and User Guides for Dynapac V5100TV-H. We have 1 Dynapac V5100TV-H manual available for free PDF download: Application, Operation & Maintenance

Dynapac V5100TV-H Application, Operation & Maintenance

Dynapac V5100TV-H Application, Operation & Maintenance (196 pages)

Screed

Brand: Dynapac | Category: Construction Equipment | Size: 11 MB

Table of Contents

Table of Contents
3
Info

9
- Important Information about These Operating Instructions
  9
Preface

11
- General Safety Instructions
  12
- Laws, Guidelines, Accident Prevention Regulations
  12
- Safety Signs, Signal Words
  13
  - Danger
    13
  - Warning
    13
  - Caution
    13
  - Note
    13
- Other Supplementary Information
  13
- Warnings
  14
- Prohibitive Symbols
  16
- Protective Equipment
  17
- Environmental Protection
  18
- Fire Prevention
  18
- Additional Information
  19
- CE Identification and Declaration of Conformity
  20
- Guarantee Conditions
  20
- Residual Risks
  21
- Sensibly Predictable Incorrect Usage
  22
A Correct Use and Application

23
B Description of the Screed

25
- Application
  25
- Assemblies
  26
- Safety
  28
- Remaining Risks at the Screed
  28
- Technical Data
  30
- Dimensions
  30
- Weights
  30
- Adjustment/Equipment Features
  31
- Compacting System
  31
- Gas Heater System V 5100
  32
- Gas Heater System V 6000
  32
- Electric Heater V 5100 (O)
  33
- Electric Heater V 6000 (O)
  33
- Location of Instruction Labels and Type Plates
  34
- Warning Signs
  36
- Instructive Symbols, Prohibitive Symbols, Warning Symbols
  36
- Further Warnings and Operating Instructions
  37
- Screed Type Plate (7)
  38
C Transportation

39
D Operation

43
E Set-Up and Modification

95
- Notes Regarding Safety
  95
- Mounting the Screed to the Paver Finisher
  96
- Mounting the Side Shields
  97
- Mount Side Shield, Hinged (O)
  98
  - Installation, Hinge
    98
  - Installation, Working Position
    99
  - Transport Position
    100
- Adjusting the Side Shield Height and Support Angle
  102
- Mounting the Edge Compactor
  102
- Mounting the Cut-Off Shoe
  103
- Fitting the Height Sensing Device
  103
- Adjusting the Crowning
  104
- Electrical Connections
  105
- Electrical Connections Side Board - Screed
  106
- Connection for the Electric Heater (O)
  108
- Screed Extension V5100
  109
- Expansion - Extension Parts
  109
- Assembly Parts - Extension Parts
  110
- Extension - Material Guide Plates V5100
  111
- Assembly Parts - Material Guide Plates
  112
- Screed Extension V6000
  114
- Expansion - Extension Parts
  114
- Assembly Parts - Extension Parts
  115
- Extension - Material Guide Plate V6000
  116
- Assembly Parts - Material Guide Plates
  117
- Adjusting Extendable Parts
  119
- Setting the Height of the Extendable Parts
  119
- Adjusting the Approach Angle of the Extendable Parts
  120
- Extending the Screed
  121
- Mounting Extension Parts
  121
- Screed Heater Gas Connections
  123
  - Connect Gas Heater Side Shield (O)
    123
  - Connect Hydraulic Side Shields (O)
    124
- Screed Heater Electrical Connections
  125
- Adjusting the Height of the Extension Parts
  126
- Mounting the Material Guide Plates
  127
- Material Guide Plate Brace
  128
- Installing Material Guide Plate Brace
  129
- Setting the Material Tunnel Compressive Stress
  129
- Settings
  131
- Adjusting the Tamper Height
  131
- Adjusting the Tamper Deflector Plate
  132
- Adjust Sliding Plates
  132
- Basic Adjustments
  133
- Dismantling for Transportation / Special Operating Conditions
  135
- Walkway - Removable / Hinged
  135
F Maintenance

137
- Notes Regarding Safety
  137
- Maintenance Intervals - Screed in General
  140
- Maintenance Intervals - Gas System
  141
- Maintenance Intervals - Electric Heating System
  142
- Lubrication Points
  143
- Tamper and Vibration Bearings
  143
- Guide Tubes
  144
- Other Lubricating and Maintenance Points
  146
- Checkpoints
  147
- Guides of the Extendable Parts
  147
  - Adjustment of Guide Tube Play
    147
- Cleaning the Screed
  148
  - Emptying the Tamper Compartment
    148
  - Removing the Tamper Deflector Plates
    149
- Checking / Adjusting the Tamper Deflector Plate
  150
- Cleaning the Screed with High Pressure Cleaners
  150
- Hydraulic Hoses
  151
  - Marking Hydraulic Hoses / Storage Period, Period of Use
    153
- Gas System
  154
- Spark Plugs
  155
- Adjusting the Ignition Burner
  156
- Injectors of the Gas Heater System
  156
- Electric Heating System
  157
- Check Insulation Monitoring
  157
  - Insulation Faults
    158
  - Adjustment Process When Exchanging Screed Extension Cylinder
    159
- General Visual Inspection
  160
- Check that the Bolts and Nuts Fit Firmly
  160
- Inspection by an Expert
  160
- Lubricants
  160
- Grease
  160
- Electrical Fuses / Relays
  161
- Conventional Version, Gas Heater
  161
  - Fuses in the Switch Cabinet of the Screed Heater
    161
  - Fuses (A)
    162
  - Relay (B)
    162
- PLC Version, Gas Heater
  163
  - Fuses in the Switch Cabinet of the Screed Heater
    163
  - Fuses (A)
    164
- PLC Version, Electric Heater
  165
  - Fuses in the Terminal Box of the Screed Heater
    165
  - Fuses (A)
    165
  - Fuses in the Control Unit of the Screed Heater
    166
  - Fuses (B)
    166
- Conventional Version, Electric Heater
  167
  - Fuses in the Terminal Box of the Screed Heater
    167
  - Fuses (A)
    167
  - Fuses in the Control Unit of the Screed Heater
    168
  - Fuses (B)
    168
- Bolts - Torques
  169
- Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
  170
- Preserving the Screed
  171
- Shutdowns for up to 6 Months
  171
- Recommissioning the Machine
  171
- Disposal
  172
- Disposal Measures
  172
  - Operating Substances
    172
G Optional Equipment

173
- Optional Equipment Auxiliary Compactor
  173
- Design of the Screed with Auxiliary Compactor
  173
- Description and Function Auxiliary Compactor
  174
- Technical Data
  175
- Dimensions
  175
- Weights
  175
- Auxiliary Compactor
  175
- Electric Heater V5100TV-H (O)
  176
- Electric Heater V6000TV-H (O)
  176
- Settings
  177
- Adjust Auxiliary Compactor Height
  177
- Adjust the Position of the Balancing Weights
  178
- Screed Extension V5100TV-H
  179
- Expansion - Extension Parts
  179
- Assembly Parts - Extension Parts
  180
- Extension - Material Guide Plates V5100TV-H
  181
- Assembly Parts - Material Guide Plates
  182
- Screed Extension V6000TV-H
  184
- Expansion - Extension Parts
  184
- Assembly Parts - Extension Parts
  185
- Extension - Material Guide Plates V6000TV-H
  186
- Assembly Parts - Material Guide Plates
  187
- Maintenance
  189
- Maintenance Intervals - Screed in General
  189
- Lubrication Points - Basic Screed
  190
- Tamper Bearing, Auxiliary Compactor Bearing and Auxiliary Compactor Guide
  190
- Lubrication Points of Extension Parts 750 MM with Auxiliary Compactor
  191

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