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User Manuals: Dynapac V6000TV-H Road Paving Equipment
Manuals and User Guides for Dynapac V6000TV-H Road Paving Equipment. We have
1
Dynapac V6000TV-H Road Paving Equipment manual available for free PDF download: Application, Operation & Maintenance
Dynapac V6000TV-H Application, Operation & Maintenance (196 pages)
Screed
Brand:
Dynapac
| Category:
Construction Equipment
| Size: 11 MB
Table of Contents
Table of Contents
3
Info
9
Important Information about These Operating Instructions
9
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Description of the Screed
25
Application
25
Assemblies
26
Safety
28
Remaining Risks at the Screed
28
Technical Data
30
Dimensions
30
Weights
30
Adjustment/Equipment Features
31
Compacting System
31
Gas Heater System V 5100
32
Gas Heater System V 6000
32
Electric Heater V 5100 (O)
33
Electric Heater V 6000 (O)
33
Location of Instruction Labels and Type Plates
34
Warning Signs
36
Instructive Symbols, Prohibitive Symbols, Warning Symbols
36
Further Warnings and Operating Instructions
37
Screed Type Plate (7)
38
C Transportation
39
Safety Regulations for Transportation
39
Transporting the Removed Screed
40
Transportation by Crane
41
Transportation by Fork-Lift Truck
41
D Operation
43
Notes Regarding Safety
43
Operation of the Screed
47
Extend/Retract Screed
47
Hydraulic Side Shields (O)
48
2.2 Adjusting the Compacting Elements - Conventional Version
49
Adjusting the Tamper
49
Adjusting the Vibration
49
2.3 Adjusting the Tamper - PLC Version
50
Adjusting the Vibration
50
Additional Headlight Side Shield (O)
51
Switch on and off with Switch (3)
51
Operation of the Gas Heater System with Flame Monitoring
52
Schematic Diagram of the Gas Supply System
52
General Notes on the Gas Heater System
53
Connection and Leak Test
54
Commissioning and Checking the Heater
55
Exchanging the Gas Bottles
56
Screed Heater - Conventional Version
57
Switch Cabinet for Screed Heater
57
Ignition Process
59
Function of the Flame Monitoring System
60
Switching off the Heater
62
Gas Heater Side Shield (O)
62
Screed Heater - PLC Version
63
Switch Cabinet for Screed Heater
63
Operating the Control and Monitoring Unit
65
Ignition Process - PLC Version
68
Function of the Flame Monitoring System
69
Temperature Display, Setting Temperature Level
71
Temperature Setting
71
Energy Saving Mode / "Energy Saving
72
Status and Error Messages
73
Emergency Programme with Sensor Error
74
Switching off the Heater
75
Operating the Electric Heater
76
Switch Cabinet for Screed Heater
76
Operating the Control and Monitoring Unit
78
General Information on the Heating System
81
Energy Saving Mode / "Energy Saving
82
Insulation Monitor
83
Insulation Faults
84
Commissioning and Checking the Heater
85
Temperature Display, Setting Temperature Level
86
Temperature Setting
86
Status and Error Messages
87
Emergency Programme with Sensor Error
88
Switching off the Heater
89
Malfunctions
90
Problems During Paving
90
Malfunctions on the Screed
93
E Set-Up and Modification
95
Notes Regarding Safety
95
Mounting the Screed to the Paver Finisher
96
Mounting the Side Shields
97
Mount Side Shield, Hinged (O)
98
Installation, Hinge
98
Installation, Working Position
99
Transport Position
100
Adjusting the Side Shield Height and Support Angle
102
Mounting the Edge Compactor
102
Mounting the Cut-Off Shoe
103
Fitting the Height Sensing Device
103
Adjusting the Crowning
104
Electrical Connections
105
Electrical Connections Side Board - Screed
106
Connection for the Electric Heater (O)
108
Screed Extension V5100
109
Expansion - Extension Parts
109
Assembly Parts - Extension Parts
110
Extension - Material Guide Plates V5100
111
Assembly Parts - Material Guide Plates
112
Screed Extension V6000
114
Expansion - Extension Parts
114
Assembly Parts - Extension Parts
115
Extension - Material Guide Plate V6000
116
Assembly Parts - Material Guide Plates
117
Adjusting Extendable Parts
119
Setting the Height of the Extendable Parts
119
Adjusting the Approach Angle of the Extendable Parts
120
Extending the Screed
121
Mounting Extension Parts
121
Screed Heater Gas Connections
123
Connect Gas Heater Side Shield (O)
123
Connect Hydraulic Side Shields (O)
124
Screed Heater Electrical Connections
125
Adjusting the Height of the Extension Parts
126
Mounting the Material Guide Plates
127
Material Guide Plate Brace
128
Installing Material Guide Plate Brace
129
Setting the Material Tunnel Compressive Stress
129
Settings
131
Adjusting the Tamper Height
131
Adjusting the Tamper Deflector Plate
132
Adjust Sliding Plates
132
Basic Adjustments
133
Dismantling for Transportation / Special Operating Conditions
135
Walkway - Removable / Hinged
135
F Maintenance
137
Notes Regarding Safety
137
Maintenance Intervals - Screed in General
140
Maintenance Intervals - Gas System
141
Maintenance Intervals - Electric Heating System
142
Lubrication Points
143
Tamper and Vibration Bearings
143
Guide Tubes
144
Other Lubricating and Maintenance Points
146
Checkpoints
147
Guides of the Extendable Parts
147
Adjustment of Guide Tube Play
147
Cleaning the Screed
148
Emptying the Tamper Compartment
148
Removing the Tamper Deflector Plates
149
Checking / Adjusting the Tamper Deflector Plate
150
Cleaning the Screed with High Pressure Cleaners
150
Hydraulic Hoses
151
Marking Hydraulic Hoses / Storage Period, Period of Use
153
Gas System
154
Spark Plugs
155
Adjusting the Ignition Burner
156
Injectors of the Gas Heater System
156
Electric Heating System
157
Check Insulation Monitoring
157
Insulation Faults
158
Adjustment Process When Exchanging Screed Extension Cylinder
159
General Visual Inspection
160
Check that the Bolts and Nuts Fit Firmly
160
Inspection by an Expert
160
Lubricants
160
Grease
160
Electrical Fuses / Relays
161
Conventional Version, Gas Heater
161
Fuses in the Switch Cabinet of the Screed Heater
161
Fuses (A)
162
Relay (B)
162
PLC Version, Gas Heater
163
Fuses in the Switch Cabinet of the Screed Heater
163
Fuses (A)
164
PLC Version, Electric Heater
165
Fuses in the Terminal Box of the Screed Heater
165
Fuses (A)
165
Fuses in the Control Unit of the Screed Heater
166
Fuses (B)
166
Conventional Version, Electric Heater
167
Fuses in the Terminal Box of the Screed Heater
167
Fuses (A)
167
Fuses in the Control Unit of the Screed Heater
168
Fuses (B)
168
Bolts - Torques
169
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
170
Preserving the Screed
171
Shutdowns for up to 6 Months
171
Recommissioning the Machine
171
Disposal
172
Disposal Measures
172
Operating Substances
172
G Optional Equipment
173
Optional Equipment Auxiliary Compactor
173
Design of the Screed with Auxiliary Compactor
173
Description and Function Auxiliary Compactor
174
Technical Data
175
Dimensions
175
Weights
175
Auxiliary Compactor
175
Electric Heater V5100TV-H (O)
176
Electric Heater V6000TV-H (O)
176
Settings
177
Adjust Auxiliary Compactor Height
177
Adjust the Position of the Balancing Weights
178
Screed Extension V5100TV-H
179
Expansion - Extension Parts
179
Assembly Parts - Extension Parts
180
Extension - Material Guide Plates V5100TV-H
181
Assembly Parts - Material Guide Plates
182
Screed Extension V6000TV-H
184
Expansion - Extension Parts
184
Assembly Parts - Extension Parts
185
Extension - Material Guide Plates V6000TV-H
186
Assembly Parts - Material Guide Plates
187
Maintenance
189
Maintenance Intervals - Screed in General
189
Lubrication Points - Basic Screed
190
Tamper Bearing, Auxiliary Compactor Bearing and Auxiliary Compactor Guide
190
Lubrication Points of Extension Parts 750 MM with Auxiliary Compactor
191
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