Dynapac CA282D Instruction Manual

Vibratory roller, engine cummins qsb 4.5

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Instructions manual

ICA282-1EN3.pdf

Driving & Maintenance

Vibratory roller

Cummins QSB 4.5

Serial number

10000126x0A000001 -

Translation of original instruction

Reservation for changes

Printed in Sweden

CA282D

Engine

*66811364*-

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Page 1 Instructions manual Instructions manual ICA282-1EN3.pdf ICA282-1EN3.pdf Driving & Maintenance Driving & Maintenance Vibratory roller Vibratory roller CA282D CA282D Engine Engine Cummins QSB 4.5 Cummins QSB 4.5 Serial number Serial number *66811364*- *66811364*- 10000126x0A000001 - 10000126x0A000001 - Translation of original instruction...
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
Page 4 General ..................... 18 Tightening torque ..................20 ROPS - bolts ..................... 21 Hydraulic system..................21 Automatic Climate Control (ACC) (Optional)..........21 Machine description ....................... 23 Identification ......................23 Product identification number on the frame ..........23 Machine plate.................... 23 Explanation of 17PIN serial number............24 Engine plate ....................
Page 5 Master switch - Switching on..............41 Operator’s seat - Adjusting............... 41 Control unit - Setting ................. 42 Operator’s seat in cab - Adjusting ............. 42 Instruments and lamps - Checking............43 Parking brake - Check................43 Interlock..................... 44 Operator position..................44 View ......................
Page 6 Hydraulic reservoir ..................53 Tires (All-weather)..................53 Steering cylinder, hinges, etc..............54 Hoods, tarpaulin ..................54 Miscellaneous ........................55 Lifting ........................55 Locking the articulation ................55 Lifting the roller..................55 Unlocking the articulation ................56 Towing/Recovering....................56 Alternative 1 ....................56 Short distance towing with the engine running..........
Page 7 Every 50 hours of operation (Weekly)............71 Every 250 hours of operation (Monthly) ............ 71 Every 500 hours of operation (Every three months) ......... 72 Every 1000 hours of operation (Every six months) ........72 Every 2000 hours of operation (Yearly) ............ 73 Maintenance, 10h ........................
Page 8 Drum cartridge - Checking the oil level ............. 89 Drum cartridge - Cleaning the ventilation screw ........90 Radiator - Check/Cleaning ................ 90 Bolted joints - Checking tightening torque..........90 Rubber elements and fastening screws - Check........91 Battery - Check electrolyte level..............91 Battery cell ....................
Page 9 Steering hitch - Check................106 Automatic Climate Control (Optional) - Overhaul ....................106 Compressor - Check (Optional) .............. 107 Drying filter - Check................. 107 2012-06-18 ICA282-1EN3.pdf...
Page 10 ICA282-1EN3.pdf 2012-06-18...
Page 11: Introduction
Introduction Introduction The machine CA282 is one of Dynapac's medium-heavy soil compaction rollers. It is available in D (smooth drum) version. Intended use All types of base courses and subbase courses can be compacted deeper. The cab and safety-related accessories are described in this manual.
Page 12: General
Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Ensure good ventilation (extraction of air by fan) Ensure good ventilation (extraction of air by fan) where the engine is run indoors.
Page 13: Ce Marking And Declaration Of Conformity
Introduction CE marking and Declaration of conformity (Applies to machines marketed in EU/EEC) This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also complies with other directives applicable for this machine.
Page 14 Introduction ICA282-1EN3.pdf 2012-06-18...
Page 15: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 16 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.
Page 17: Safety - When Operating
Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.
Page 18 Safety - when operating ICA282-1EN3.pdf 2012-06-18...
Page 19: Safety (Optional)
Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is type ACC (Automatic Climate Control) The system contains pressurized refrigerant. It The system contains pressurized refrigerant. It is forbidden to release refrigerants into the is forbidden to release refrigerants into the atmosphere.
Page 20 Safety (Optional) ICA282-1EN3.pdf 2012-06-18...
Page 21: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 22: Fire Fighting
Special instructions Do not use a high-pressure water jet on the Do not use a high-pressure water jet on the instrument panel/display. instrument panel/display. Detergent that can destroy electrical parts, or Detergent that can destroy electrical parts, or which is conductive, must not be used. which is conductive, must not be used.
Page 23: Jump Starting
Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
Page 24 Special instructions ICA282-1EN3.pdf 2012-06-18...
Page 25: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 26: Dimensions, Side View
Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2879 2879 113.3 113.3 Length, standard equipped roller Length, standard equipped roller 5550 5550 Height, with ROPS (STD/D) Height, with ROPS (STD/D) 2972 2972 Height, with cab (STD/D) Height, with cab (STD/D) 2972 2972...
Page 27: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 2324 2324 Overhang, left frame side Overhang, left frame side 4.21 4.21 Overhang, right frame side Overhang, right frame side 4.21 4.21 Turn radius, external Turn radius, external 5400 5400...
Page 28: Weights And Volumes
Technical specifications Weights and volumes Weights Weights Service weight with ROPS (EN500) Service weight with ROPS (EN500) 12000 kg 12000 kg 26500 lbs 26500 lbs Service weight without ROPS Service weight without ROPS 11650 kg 11650 kg 25700 lbs 25700 lbs Service weight with cab Service weight with cab 12200 kg...
Page 29 Technical specifications Electrical system Electrical system Battery Battery 12V 170Ah 12V 170Ah Alternator Alternator 12V 95A 12V 95A Fuses Fuses See the Electrical system section - fuses See the Electrical system section - fuses Tire Tire Tire dimensions Tire dimensions Tire pressure Tire pressure Std-type...
Page 30: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled...
Page 31: Rops - Bolts
Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M24 (PN 4700904562) M24 (PN 4700904562) Strength class : Strength class : 10.9 10.9...
Page 32 Technical specifications ICA282-1EN3.pdf 2012-06-18...
Page 33: Machine Description
Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside. Fig. Front frame 1. PIN Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.
Page 34: Explanation Of 17Pin Serial Number
Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 V 0 A 123456 V 0 A 123456 B= Family/Model C D E F C D E F C= Check letter D= No coding E= Production unit F= Serial number Engine plate The engine type plate (1) are affixed to the top of the engine.
Page 35: Decals
Machine description Decals Location - decals 2, 3 1. Warning, Crush 1. Warning, Crush 4700903422 4700903422 Warning, Locking Warning, Locking 4700908229 4700908229 13. Sound power 13. Sound power 4700791277 4700791277 zone zone level level 2. Warning, Rotating 2. Warning, Rotating 4700903423 4700903423 Warning, Toxic gas 4700904165...
Page 36: Safety Decals
Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
Page 37 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. 2012-06-18 ICA282-1EN3.pdf...
Page 38: Info Decals
Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Sound power level...
Page 39: Instruments/Controls
Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Starter switch Starter switch Rpm/Frequency selector Rpm/Frequency selector Working lights Working lights Hazard beacon Hazard beacon Direction indicator switch Direction indicator switch Hazard warning lights Hazard warning lights Main beam switch Main beam switch Parking/dipped beam switch...
Page 40: Locations - Control Panel And Controls
Machine description Locations - Control panel and controls Fig. Control panel Hourmeter Hourmeter Warning lamp, fuel level Warning lamp, fuel level Brake warning lamp Brake warning lamp Speed selector, drum/wheels (Optional) Speed selector, drum/wheels (Optional) Warning lamp, engine oil pressure Warning lamp, engine oil pressure Speed selector, wheels Speed selector, wheels...
Page 41: Function Descriptions
Machine description Function descriptions Designation Designation Symbol Symbol Function Function Starter switch Starter switch The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
Page 42 Machine description Designation Designation Symbol Symbol Function Function Fuel gauge Fuel gauge Shows level in the fuel tank. Shows level in the fuel tank. Preheating lamp Preheating lamp Lights up when the diesel engine is being preheated Lights up when the diesel engine is being preheated and the switch is in position I.
Page 43 Machine description Designation Designation Symbol Symbol Function Function Warning light, engine coolant Warning light, engine coolant If the lamp comes on, the engine is too hot. Stop the If the lamp comes on, the engine is too hot. Stop the temperature temperature engine immediately and locate the fault.
Page 44: Controls In The Cab
Machine description Controls in the cab 1 2 3 4 5 First-aid kit (optional) Fig. Cab roof, front Fig. Cab right side (AC optional) Fig. Cab, right side Fig. Cab roof, rear Fig. Cab, rear ICA282-1EN3.pdf 2012-06-18...
Page 45: Function Description Of Instruments And Controls In The Cab
Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Front working lights, switch Front working lights, switch Press to switch on the front working lights. Press to switch on the front working lights. Rear working lights, switch Rear working lights, switch Press to switch on the rear working lights.
Page 46: Electrical System
Machine description Electrical system Fuses The electrical regulating and control system is protected against overload by 27 fuses and 12 relays. The quantity depends on how much extra equipment the machine has. The four fuse boxes (1) and relays (3) are located behind the lower instrument plate, which is opened by turning the four quick-fit screws (2) a 1/4 turn counter-clockwise.
Page 47 Machine description Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The tachograph and memory for the radio are protected at the battery master disconnect switch by a 0.5 A and 3 A fuse, respectively.
Page 48: Fuses In Cab
Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box All fuses are flat pin fuses. 1.
Page 49: Fuses At Battery Master Disconnect Switch
Machine description Fuses at battery master disconnect switch Positioning of fuses at battery master disconnect switch in the engine compartment. QSB engine (ignition) QSB engine (ignition) Diagnostics lamps, engine Diagnostics lamps, engine ECM electronics ECM electronics Power socket, 12V Power socket, 12V Fig.
Page 50: Relays In Cab
Machine description Relays in cab To replace the relays for the air conditioning fan, the condensor fan on the cab roof and the radio, remove instrumentpanel (1). Fig. Cab roof, front 1. Instrument plate 2. K30 Relay for air conditioning fan 3.
Page 51: Operation
Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. The engine hood must be unlocked when The engine hood must be unlocked when operating, so that the battery can be quickly...
Page 52: Control Unit - Setting
Operation Control unit - Setting The control unit has two adjustment options, rotation and steering column angle. Pull the lever (1) upwards to allow rotation. Release the locking lever (2) to adjust the steering column to the desired slope and then lock the steering column in its new position.
Page 53: Instruments And Lamps - Checking
Operation Instruments and lamps - Checking Turn the switch (1) to the mid-position. All warning lamps should light for about 5 seconds and the beeper should sound. During this time check that the warning lamps light up. Check that the voltmeter (10) reads at least 12 volts, and that the fuel gauge (15) shows a reading.
Page 54: Interlock
Operation Interlock The roller is equipped with Interlock. The engine switches off 4 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.
Page 55: View
Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 2012-06-18 ICA282-1EN3.pdf...
Page 56: Starting
Operation Starting Starting the engine Pull up the emergency stop (37) and activate the parking brake (42). Set the forward/reverse lever (39) in neutral. The diesel engine cannot be started in any other position on the control. Set the amplitude selector (24) for Low/High vibration in position O.
Page 57: Operating
Operation Operating Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
Page 58 Operation Deactivate the parking brake knob (42) and check Deactivate the parking brake knob (42) and check 35 36 that the parking brake warning lamp is off. that the parking brake warning lamp is off. Remember that the roller can start rolling, if it is on Remember that the roller can start rolling, if it is on a slope.
Page 59: Operating On Difficult Surfaces (Optional)
Operation Check while driving that the gauges show normal readings. In the event of abnormal values or if the buzzer sounds, immediately stop the roller and the diesel engine. Check and remedy any fault; see also the chapter on maintenance and the engine manual. If the warning lamp for the air filter (30) comes on If the warning lamp for the air filter (30) comes on during operation (when the diesel engine is...
Page 60: Vibration
Operation Vibration Amplitude/frequency - Changeover There are two drum vibration settings. Use the switch (24) to adjust. Turn the knob to the left for low amplitude/high frequency and to the right for high amplitude/low frequency. Setting the amplitude may not be performed Setting the amplitude may not be performed when vibration is in operation.
Page 61: Braking
Operation Braking Emergency braking Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in the drum motor and rear axle acts as an emergency brake when in motion and as a parking brake when stationary.
Page 62: Switching Off
Operation Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to the shut off position. On rollers without a cab, lower and lock the instrument cover.
Page 63: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 64: Steering Cylinder, Hinges, Etc
Long-term parking Steering cylinder, hinges, etc. Lubricate the articulation bearing with grease (see under the heading "Every 50 hours of operation"). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').
Page 65: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (2), which has a a wire attached.
Page 66: Unlocking The Articulation
Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (1) back and secure it in the locking lug (4) with the locking stud (3). Insert the lowermost locking pin (2) fitted with a wire, to secure the locking stud (3).
Page 67: Alternative 2
Miscellaneous Alternative 2 Towing short distances where the engine is inoperative Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are mechanically disengaged. when the brakes are mechanically disengaged. 34 mm First release both towing valves as per alternative 1.
Page 68: Drum Gearbox Brake (Option)
Miscellaneous Drum gearbox brake (Option) Disengage the drum brake by screwing in the two screws (5) until they stop. Screw in each screw equally, alternating between the two. This is necessary to prevent jamming the brake piston. The brakes are now disengaged and the roller can be towed.
Page 69: Towing The Roller
Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
Page 70 Operating instructions - Summary ICA282-1EN3.pdf 2012-06-18...
Page 71: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
Page 72 Operating instructions - Summary ICA282-1EN3.pdf 2012-06-18...
Page 73: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 74 Preventive maintenance ICA282-1EN3.pdf 2012-06-18...
Page 75: Maintenance - Lubricants And Symbols
See the extremely low ambient temperatures. See the ‘Special instructions’ chapter, or consult ‘Special instructions’ chapter, or consult Dynapac. Dynapac. 2012-06-18 ICA282-1EN3.pdf...
Page 76 DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Mobil SHC 629 Mobil SHC 629 Dynapac Drum Oil 1000, Dynapac Drum Oil 1000, (5°F-104°F) (5°F-104°F) P/N 4812156456 (5 litres) P/N 4812156456 (5 litres) GREASE...
Page 77: Maintenance Symbols
Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Tyre pressure Tyre pressure Engine, oil filter Engine, oil filter Air filter Air filter Hydraulic reservoir, level Hydraulic reservoir, level Battery Battery Hydraulic fluid, filter Hydraulic fluid, filter Recycling Recycling Transmission, oil level...
Page 78 Maintenance - Lubricants and symbols ICA282-1EN3.pdf 2012-06-18...
Page 79: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Radiator grille Radiator grille Scrapers Scrapers Engine suspension, 4 pcs. Engine suspension, 4 pcs. Oil level, diesel engine Oil level, diesel engine Drum oil, level plug, x2 Drum oil, level plug, x2 Feed pump, fuel Feed pump, fuel...
Page 80: Every 10 Hours Of Operation (Daily)
Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
Page 81: Every 50 Hours Of Operation (Weekly)
Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. in fig Pos. in fig Action Action Comment Comment Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner...
Page 82: Every 500 Hours Of Operation (Every Three Months)
Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Replace the fuel filter Replace the fuel filter Refer to the engine manual Refer to the engine manual...
Page 83: Every 2000 Hours Of Operation (Yearly)
Maintenance - Maintenance schedule Every 2000 hours of operation (Yearly) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the oil in the drum cartridge...
Page 84 Maintenance - Maintenance schedule ICA282-1EN3.pdf 2012-06-18...
Page 85: Maintenance, 10H
Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 86: Scrapers, Pad-Drum
Maintenance, 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.
Page 87: Flexible Scrapers (Optional)
Maintenance, 10h Flexible scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood.
Page 88: Coolant Level - Check
Maintenance, 10h Coolant level - Check Check that level of the coolant is between the max. and min. marks. Take great caution if the radiator cap must be Take great caution if the radiator cap must be opened while the engine is hot. Wear protective opened while the engine is hot.
Page 89: Hydraulic Reservoir - Check Fluid Level
Maintenance, 10h Hydraulic reservoir - Check fluid level Place the roller on a level surface and check that the oil level in the sight glass (1) is between the max and min markings. Top up with the type of hydraulic fluid specified in the lubricant specification, if the level is too low.
Page 90: Brakes - Check
Maintenance, 10h Brakes - Check Check the brakes by carrying out the following : Check the brakes by carrying out the following : Checking the emergency stop Operate the roller slowly forwards. Hold the steering wheel firmly and brace yourself for a sudden stop. Push in the emergency stop (1).
Page 91: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 92: Backup Filter - Change
Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 93: Articulation - Lubrication
Maintenance - 50h Articulation - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Risk of steering joint when the engine is running. Risk of being crushed when the steering is operated.
Page 94: Tires - Air Pressure - Wheel Nuts - Tightening
Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
Page 95 Maintenance - 50h Where cooling capacity is markedly reduced, clean the condensor element (1) located on the rear edge of the cab. Also clean the cooling unit in the cab. See under the heading 2000 hours, automatic climate control - overhaul.
Page 96 Maintenance - 50h ICA282-1EN3.pdf 2012-06-18...
Page 97: Maintenance - 250H
Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 98: Rear Axle Planetary Gears - Check Oil Level
Maintenance - 250h Rear axle planetary gears - Check oil level Position the roller with the plug in the planetary gear (1) in the "9 o'clock" position. Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.
Page 99: Drum Cartridge - Checking The Oil Level
Maintenance - 250h Drum cartridge - Checking the oil level Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Wipe clean the filler plug (1) and level plug (3).
Page 100: Drum Cartridge - Cleaning The Ventilation Screw
Maintenance - 250h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3).
Page 101: Rubber Elements And Fastening Screws - Check
Maintenance - 250h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 25% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.
Page 102: Battery Cell
Maintenance - 250h Battery cell Take off the cell caps (1) and make sure that electrolyte (2) is about 10 mm (0.4 in) above the plates (3). Check the level of all cells. Top off with distilled water to the right level if the level is low. 10 mm If the ambient temperature is below freezing, run the engine for a while before topping off with distilled...
Page 103: Maintenance - 500H
Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 104: Controls And Moving Joints - Lubrication
Maintenance - 500h Controls and moving joints - Lubrication Lubricate engine hood hinges (1) and the slide rails of the operator's seat with grease, other joints and controls with oil. Lubricate the cab hinges with grease. See the lubrication specification. Fig.
Page 105: Diesel Engine - Oil And Filter Change
Maintenance - 500h Diesel engine - Oil and Filter change Take great care when draining warm fluid and oil. Take great care when draining warm fluid and oil. Wear protective gloves and goggles. Wear protective gloves and goggles. The oil drain plug (1) is most easily accessible from the bottom of the engine and is located attached to a hose on the rear axle..
Page 106: Seat Bearing - Lubrication
Maintenance - 500h Seat bearing - Lubrication Optional on rollers without cab Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 107: Maintenance - 1000H
Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 108: Hydraulic Reservoir - Draining
Maintenance - 1000h Clean thoroughly around the oil filters. Remove the oil filters (1) and dispose of them in Remove the oil filters (1) and dispose of them in an approved manner. They are single-use filters an approved manner. They are single-use filters and cannot be cleaned.
Page 109: Fuel Tank - Drainage
Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.
Page 110: Rear Axle's Planetary Gears - Draining The Oil
Maintenance - 1000h Rear axle's planetary gears - Draining the oil Position the roller with the plug (1) at its lowest position. Wipe clean and remove the plug (1) and drain the oil into a receptacle. The volume is approx. 2 liters (2.1 qts).
Page 111: Rear Axle's Planetary Gears - Oil Change - Oil Filling
Maintenance - 1000h Rear axle's planetary gears - Oil change - Oil filling Set the roller so that the plug (1) in the planetary gear is at "9 o' clock". Wipe clean and remove the plug (1). Fill with oil to the lower edge of the level hole. Use transmission oil.
Page 112 Maintenance - 1000h ICA282-1EN3.pdf 2012-06-18...
Page 113: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 114: Drum Cartridge - Oil Change
Maintenance - 2000h Drum cartridge - Oil change Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).
Page 115: Drum Gearbox - Oil Change
Maintenance - 2000h Drum gearbox - Oil change Place the roller on a level surface with the plugs (1) and (2) as illustrated. Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 3.5 liters (1 gal.).
Page 116 Maintenance - 2000h Steering hitch - Check Inspect the steering hitch to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering hitch Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation.
Page 117 Maintenance - 2000h Compressor - Check (Optional) Inspect the attachment of the compressor (1). The compressor is located over the alternator in the engine compartment. The unit should, if possible, be run at least five minutes every week to ensure the lubrication of the gaskets and compressor in the system.
Page 118 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
Page 119 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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