Related Manuals for Atlanta Attachment Company 1393BSW
Summary of Contents for Atlanta Attachment Company 1393BSW
- Page 1 1393BSW model Revision 1.1 Updated Feb 5, 2013 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
- Page 3 Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.
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Page 4: Table Of Contents
Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Mandatory Information ..........................1 Scope of the Instruction Material ........................ 1 Intended Use ............................... 1 Exclusion of Misuse ............................ 1 Liability ............................... 2 Choice and Qualification of Personnel ....................... 2 Training ............................... - Page 5 Technical Manual & Parts Lists Repair, Electrical............................8 Ventilation/Hazardous Gases ........................8 Hydraulic and Pneumatic Systems ......................8 General Liability ............................9 Starting Machine Movements ........................9 A Word to the End User..........................9 Safety Precautions ............................. 10 1.- INSTALLATION MANUAL......................11 1.1.- Parts and Components ........................
- Page 6 1389747 Touchscreen Cable Assembly ....................43 1393149 BSW Slitter Assembly ....................... 44 1388683 Safety Switch Key Assembly..................... 45 1389794 Encoder Cable Assembly ......................46 1393899 Rear Guard ..........................47 1393BSW-PD1 Pneumatic Diagram......................48 1393BSW-WD1 Wiring Diagram......................49 1393BSW-WD2 Wiring Diagram......................50 1393BSW-WD3 Wiring Diagram......................51...
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Page 7: Important Safety Instruction
Mandatory Information All persons operating and/or working on the 1393BSW should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction. -
Page 8: Liability
Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet. -
Page 9: A Word To The Operator
Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or... -
Page 10: Protective Eyewear
Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine. -
Page 11: Important Notices
Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. -
Page 12: Delivery Of The Machine/Packaging
Technical Manual & Parts Lists - Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work. Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points and special information. -
Page 13: Workplace Environment
Technical Manual & Parts Lists Workplace Environment Our machines are designed for use in enclosed rooms: Permissible ambient temperature approx. 5 - 40 °C (40 - 104 °F). Malfunctions of the control systems and uncontrolled machine movements may occur at temperatures outside this range. Protect against climatic influences, such as electrostatic charges, lightning strikes, hail, storm damage, high humidity, salinity of the air in coastal regions. -
Page 14: Repair
Technical Manual & Parts Lists When scrapping (disassembling) the machine and its assemblies, ensure that these materials are disposed of safely. Either commission a specialist company familiar with the local regulations or note the local regulations when disposing of these materials yourself. Materials should be sorted properly. Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other... -
Page 15: General Liability
Technical Manual & Parts Lists General Liability Liability for machine damage and personal injury is extinguished completely if any unauthorized conversions or modifications are undertaken. The machine must not be modified, enlarged or converted in any way capable of affecting safety without the manufacturer's prior approval. Starting Machine Movements Read the Instruction Manual carefully to establish which keys and functions start machine movements. -
Page 16: Safety Precautions
Technical Manual & Parts Lists Safety Precautions Safety should be a constant concern for everyone. Always be careful when working with this equipment. While normal safety precautions were taken in the design and manufacture of this equipment, there are some potential safety hazards. Everyone involved with the operation and maintenance of this equipment should read and follow the instructions in this manual. -
Page 17: Installation Manual
Technical Manual & Parts Lists 1.- INSTALLATION MANUAL It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 1.1.- Parts and Components 1.- Discharge Plate 11.- Plate 21.- Rear Guard 2.- LH, Plate... -
Page 18: Technical Data
Technical Manual & Parts Lists 1.2.- Technical Data Foot Print... -
Page 19: Installation & Set Up
Technical Manual & Parts Lists 1.3.- Installation & Set Up It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating 1.- Unpack the machine frame and install it with help of crane and forklift. 2.- Remove any shipping straps from machine. -
Page 20: Operation Manual
Technical Manual & Parts Lists 2.- OPERATION MANUAL It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating 2.1 Individual components a.- Main Power It is located below the touch screen panel. Is the main power switch ¼... -
Page 21: Touch Screen
Technical Manual & Parts Lists 2.2.- Touch Screen Main Menu It is displayed at the star up of the machine. Press any of the buttons on the screen and you will be transferred to the following sub-menus [BORDER MODE] Press this button to access the auto border cutting mode &... -
Page 22: A.- Border Mode
Technical Manual & Parts Lists a.- Border Mode Starting at Main Menu Select [BORDER MODE] from the Main Menu screen After pressing [BORDER MODE] from the main menu, you will arrive at the border cutting menu. The Border Cutting Menu consists of three input boxes on the left hand side of the screen. - Page 23 Technical Manual & Parts Lists PLEASE NOTE: After selecting a number field a number pad will come up. Enter the desired number and select [ENT] button when finished. The keyboard will then disappear and return to the border cutting menu. The entered data will then be displayed in the box. ...
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Page 24: B.- Manual Mode
Technical Manual & Parts Lists b.- Manual Mode Starting at Main Menu Select [MANUAL MODE] from the Main Menu screen After pressing [MANUAL MODE] from the main menu, you will arrive at the manual mode menu The Manual Mode Menu consists of four buttons that allow the user to cut border manually or to jog the feed roller and winder as needed. -
Page 25: C.- Sharpen Blades
Technical Manual & Parts Lists c.- Sharpen Blades Starting at Main Menu Select [SHARPEN BLADES] from the Main Menu screen After pressing [SHARPEN BLADES] from the main menu, you will arrive at the sharpen blades menu. The Sharpen Blades Menu consists of three sub-menus that allow the user to access the rear safety doors and sharpen the slitter blades. -
Page 26: D.- Maintenance Menu
Technical Manual & Parts Lists d.- Maintenance Menu Starting at Main Menu Select [MAINT. MENU] from the Main Menu screen. After pressing [MAINT. MENU] from the main menu, you will arrive at the maintenance menu screen. The Maintenance Menu consists of 8 buttons that allow the user to manually operate air cylinders and motors. - Page 27 Technical Manual & Parts Lists [BACK] Press this button to return to the main menu screen. When leaving the maintenance menu, a warning screen will appear. Two options are given to exit or return to the maintenance menu. [BACK TO MAINT. MODE] will not disturb the state of any cylinder or motor changed during maintenance mode.
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Page 28: Operating
Technical Manual & Parts Lists 2.3.- Operating It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating a.- Turning ON a.- Make Sure that the Main Power switch is on the “ON”... - Page 29 Technical Manual & Parts Lists c.- Border Cutting a.- Carefully adjust manually the cutting blades to the right border width. b.- Install the re-winder shaft c.- Make sure machine is loaded with material and all doors are close d.-.- Press [CONTROL POWER START] from the Main Menu Screen e.- Press [BORDER MODE] on the same screen.
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Page 30: Maintenance
Technical Manual & Parts Lists 2.4.- Maintenance a.- Daily 1.- Drain water from water trap in air pressure regulator. 2.- Clean any lint or debris from around blades and motors. 3.- Clean work area and check for any signs of abnormality b.- Weekly 1.- Clean dancer bar guide bars. -
Page 31: Service Manual
Technical Manual & Parts Lists 3.- SERVICE MANUAL It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 1.- Pneumatic a.- Re-winder pressure. Controls the pressure of the winder clutch to determine how tight the roll will wind. - Page 32 Technical Manual & Parts Lists...
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Page 33: Assembly Drawings & Parts Lists
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or... -
Page 34: 11393Bsw Border Slitter W/Rewinder
Technical Manual & Parts Lists 11393BSW Border Slitter W/Rewinder AAC Drawing Number 9000859 Rev 4 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1388103 PLATE,DISCHARGE 1389860 SLITTER ASBLY,SPLIT SHAFT 1388104 PLATE,BENT,LH 1389875 MOUNT, END, 30MM SHAFT 1388105 PLATE, BENT, RH 1389877 ROD,30MMX2720,60 CASE 1388125... -
Page 35: 1389078 X Cut Material Sensor
Technical Manual & Parts Lists 1389078 X Cut Material Sensor AAC Drawing Number 1389078 Rev 1 QTY PART # DESCRIPTION 1389075 EYE MOUNTING BRACKET FFRK44T-4 CABLE,EYE,12',NO END FFSM312LVQ EYE,ELECTRIC,10-30VDC SSPS70048 4-40 X 3/4 PAN HD SLOTTED 1975-412A PLATE,NUT,4-40,.95CTC... -
Page 36: 1389224 Dancer Assembly
Technical Manual & Parts Lists 1389224 Dancer Assembly AAC Drawing Number 1389224 Rev 3 QTY PART # DESCRIPTION 1389110 ROLLER, BSW 1389225 GRIPPER ASSY, WIRE ROPE 1389441 STANDOFF, CABLE 14MM 1389442 STANDOFF, CABLE 5MM 1393805 STAND-OFF, DANCER , TOP BB618002RS BEARING,10mm, 19mmOD BB62052RS BEARING,25mm ID, 52mmOD... -
Page 37: 1389718 Regulator Assembly
Technical Manual & Parts Lists 1389718 Regulator Assembly AAC Drawing Number 1389718 Rev 0 QTY PART # DESCRIPTION 1393392 BRACKET, VALVE MOUNTING AAMSR20008 REG,0-140 W/GAUGE& BRKT AAQME-4-4 ELBOW, MALE,1/4X1/4NPT... - Page 38 Technical Manual & Parts Lists...
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Page 39: 1389680 Swivel Arm Assembly
Technical Manual & Parts Lists 1389680 Swivel Arm Assembly AAC Drawing Number 1389680 Rev 1 QTY PART # DESCRIPTION 0411-114 WELDMENT,SWIVEL BASE 0411-3705 NUT PLATE,BASE MOUNT 0411-3708 NUT PLATE,BOX MOUNT 0411-3709 LOCK PIN 0411-3712 TUBE, SPACER, TALL 1389677 MOUNT,TOUCHSCREEN 1389681 TUBE,12 L,PIVOT ARM 1389701 WLDMT,PIVOT ARM... - Page 40 Technical Manual & Parts Lists...
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Page 41: 1389715 Back Panel Electrical Assembly
Technical Manual & Parts Lists 1389715 Back Panel Electrical Assembly AAC Drawing Number 1389715 Rev 2 QTY PART # DESCRIPTION 1-035 BACK PANEL AAFP0-C32T-A CONTROLLER,PLC,W/32 I/O EEASK1 BLOCK, FUSE,TERMINAL,ASK1 EECC252 JUMPER BAR,TERMINAL BLOCK EECN11I6-NO CONTACTOR,IEC,230VAC COI EECN25RI6 CONTACTOR,IEC,230VAC COI EEDC1LG DUCT,WIRE COVER,1"... -
Page 42: 1389717 Solenoid Assembly
Technical Manual & Parts Lists 1389717 Solenoid Assembly AAC Drawing Number 1389717 Rev 1 QTY PART # DESCRIPTION AAE4V210-14 VALVE, BODY PORTED AAFP18 MUFFLER,1/8 NPT, BRONZ AAQBU-3-3 Bulkhead Union AAQMC-4-4U QU MALE CONN,1/4X1/4PT AAQMC-5-4U QU MALE CONN,5/32X1/4PT AAQPP-07 QUICK PLUG 1/4 AAVF51FM1B AIR/ELEC PRESSURE SW CJ-2-1-017A... -
Page 43: 1389720 Button Assembly
Technical Manual & Parts Lists 1389720 Button Assembly AAC Drawing Number 1389720 Rev 0 QTY PART # DESCRIPTION 1393BSA-LAB1 LABEL,PANEL,LASER ENG EE3X01 BLOCK,P.B. CONTACT, N.C. EE3X10 BLOCK,P.B. CONTACT, N.O. EEA3L LATCH,PUSH BUTTON EEPF3 BUTTON, PUSH 22MM, GREEN MO EEPMTS44 E-STOP BUTTON, TWIST REL. MM9307K65 GROMMET,5/8,1.125,.125GV... -
Page 44: 1389860 Split Shaft Splitter Assembly
Technical Manual & Parts Lists 1389860 Split Shaft Splitter Assembly AAC Drawing Number 1389860 Rev 2 QTY PART # DESCRIPTION 1389857 DRIVE SHAFT,30MM X 2300MM 1389858 DRIVE SHAFT, 30MM X 300MM 1389859 COUPLING,30MM X 4 IN 1389874 MOUNT,ANGLE,BEARING 1393149 BSW SLITTER ASSEMBLY BBUCP206 BEARING, PILLOWBLOCK... -
Page 45: 1389884 Slitters Sharpener Assembly
Technical Manual & Parts Lists 1389884 Slitters Sharpener Assembly AAC Drawing Number 1389884 Rev 2 QTY PART # DESCRIPTION 1389883 BLOCK,SLIDE,SHARPENER 1389889 ROD,10MM X 63MM 1389890 TUBE,HANDLE,7/8X24 1389892 SHARPENER STONE HOLDER 1393003 SHARPENER STONE MT BBSMK30GUU BEARING,LIN,FLG,30MM CCCLM10F COLLAR,10MM CLAMP PPP97045K57 GRIP,RIBBED VINYL SSSCM6X16... -
Page 46: 1393372 Dancer Bar Sensor Assembly
Technical Manual & Parts Lists 1393372 Dancer Bar Sensor Assembly AAC Drawing Number 1393372 Rev 0 QTY PART # DESCRIPTION 1393371 BRACKET, SENSOR 1393373 PLATE, NUT, 4-40 EENI5Q18AN6X SENSOR, PROX. NPN,10-30DC SSSC70048 4-40 X 3/4 SOCKET CAP... -
Page 47: 1393676 Encoder Assembly
Technical Manual & Parts Lists 1393676 Encoder Assembly AAC Drawing Number 1393676 Rev 4 QTY PART # DESCRIPTION 1388420 PLATE, ENCODER MOUNT 1389794 CABLE, ENCODER, ASSEMBLY 1393668 COUNTER ARM, MOVING 1393670 BRACKET, STAND-OFF WELD 1393675 PIVOT PIN ASSEMBLY MM98335A04 SPRING CLIP, .06 WIRE NNHM4X0.7 NUT,HEX,M4-0.7 RRLE030CD7... -
Page 48: 1393160 Rear Guard
Technical Manual & Parts Lists 1393160 Rear Guard AAC Drawing Number 1393160 Rev 8 QTY PART # DESCRIPTION 1388683 SAFETY SWITCH KEY ASM 1389632 LOCKOUT BKT, FRAME 1393899 REAR,GUARD MM65665K32 SWITCH,SAFETY,DOOR MMELH149 LATCH HANDLE NNH3/8-16 NUT,HEX,3/8-16 NNHM4X0.7 NUT,HEX,M4-0.7 NNJM4 NUT,JAM,M4,ZINC PLATED SSFC90024 8-32 X 3/8 FL ALN CAP SSPSM4X16... -
Page 49: 1389747 Touchscreen Cable Assembly
Technical Manual & Parts Lists 1389747 Touchscreen Cable Assembly AAC Drawing Number 1389747 Rev 1 QTY PART # DESCRIPTION EEMD50 CONN, MINI DIN, 5 PIN, F FF17454968 CONN,25 PIN D,M,IDC, 22-2 FF7451341 CONN,25PIN D,F,SHIELD,BLK * 20 FTFF8302 CABLE,4 COND,22 AWG... -
Page 50: 1393149 Bsw Slitter Assembly
Technical Manual & Parts Lists 1393149 BSW Slitter Assembly AAC Drawing Number 1393149 Rev 2 QTY PART # DESCRIPTION 1389079 BLADE RETAINER 1389873 BLADE HOLDER CJ21100900 BLADE,40MM ID,205MM OD SSFCM6X16 M6-1.0 X 16 FLAT ALLEN SSSSM8X16BT M8X16 SOC SET, BRASS TIP... -
Page 51: 1388683 Safety Switch Key Assembly
Technical Manual & Parts Lists 1388683 Safety Switch Key Assembly AAC Drawing Number 1388683 Rev 0 QTY PART # DESCRIPTION 1389214 KEY, SAFETY DOOR * 20" K-3607T511 SASH CHAIN SSSCM3x6 M3-0.5X__SCREW,SOCKET CAP WWFM3 FLAT WASHER, M3... -
Page 52: 1389794 Encoder Cable Assembly
Technical Manual & Parts Lists 1389794 Encoder Cable Assembly AAC Drawing Number 1389794 Rev 0 QTY PART # DESCRIPTION PL-D3M ENCODER 1389794 (125627B) WIRING DIAGRAM... -
Page 53: 1393899 Rear Guard
Technical Manual & Parts Lists 1393899 Rear Guard AAC Drawing Number 1393899 Rev 6 QTY PART # DESCRIPTION 1389176 ANGLE,SIDE 1389372 BRACE,MIDDLE,BOTTOM 1389373 GUARD,ENTRY,TOP 1389650 PLATE,NUT,M4 1393161 SIDE,ANGLE 1393162 ANGLE,TOP DOOR 1393163 ANGLE,SIDE 1393188 GUARD,ENTRY,BOTTOM 1393191 GUARD,ENTRY,SIDE 1393291 BRACE,MIDDLE,TOP 1393375 SIDE,ANGLE 1393376 SIDE,ANGLE... -
Page 54: 1393Bsw-Pd1 Pneumatic Diagram
Technical Manual & Parts Lists 1393BSW-PD1 Pneumatic Diagram... -
Page 55: 1393Bsw-Wd1 Wiring Diagram
Technical Manual & Parts Lists 1393BSW-WD1 Wiring Diagram... -
Page 56: 1393Bsw-Wd2 Wiring Diagram
Technical Manual & Parts Lists 1393BSW-WD2 Wiring Diagram... -
Page 57: 1393Bsw-Wd3 Wiring Diagram
Technical Manual & Parts Lists 1393BSW-WD3 Wiring Diagram... - Page 58 Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.
- Page 59 Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
- Page 60 Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...
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