Summary of Contents for Atlanta Attachment Company 1335AY
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1335AY Model Revision 3 Updated Mar 1, 2012 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
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Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.
Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Mandatory Information ..........................1 Scope of the Instruction Material ........................ 1 Intended Use ............................... 1 Exclusion of Misuse ............................ 1 Liability ............................... 2 Choice and Qualification of Personnel ....................... 2 Training ...............................
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Technical Manual & Parts Lists Repair, Electrical............................8 Ventilation/Hazardous Gases ........................8 Hydraulic and Pneumatic Systems ......................8 General Liability ............................9 Starting Machine Movements ........................9 A Word to the End User..........................9 Safety Precautions ............................. 10 General Machine Data ..........................11 Physical Dimensions ..........................
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Technical Manual & Parts Lists Sequence of Operation ..........................25 11335AY88B Recommended Spare Parts List ..................25 Maintenance .............................. 26 Daily ................................26 Weekly ..............................26 Monthly ..............................26 Cleaning Electric Eyes and Sensors ......................27 Programming Sequence for Panasonic D7 Motor ..................29 Small programmer: ...........................
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Technical Manual & Parts Lists 1335B-10 Sew Head Assembly ........................ 74 1335B-300 Folder Assembly ........................76 1335B-301 Folder Slide/ Pivot Assembly ....................78 1335060 Pneumatic Panel Assembly ......................80 1335070 Main Electric Panel Assembly ....................82 1335342 Folder Assembly, 1/8 ......................... 83 1335345 Folder Assembly, 5/16 .......................
Technical Manual & Parts Lists Important Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.
Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.
Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or...
Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine.
Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated.
Technical Manual & Parts Lists - Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work. Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points and special information.
Technical Manual & Parts Lists Workplace Environment Our machines are designed for use in enclosed rooms: Permissible ambient temperature approx. 5 - 40 °C (40 - 104 °F). Malfunctions of the control systems and uncontrolled machine movements may occur at temperatures outside this range. Protect against climatic influences, such as electrostatic charges, lightning strikes, hail, storm damage, high humidity, salinity of the air in coastal regions.
Technical Manual & Parts Lists When scrapping (disassembling) the machine and its assemblies, ensure that these materials are disposed of safely. Either commission a specialist company familiar with the local regulations or note the local regulations when disposing of these materials yourself. Materials should be sorted properly. Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other...
Technical Manual & Parts Lists General Liability Liability for machine damage and personal injury is extinguished completely if any unauthorized conversions or modifications are undertaken. The machine must not be modified, enlarged or converted in any way capable of affecting safety without the manufacturer's prior approval. Starting Machine Movements Read the Instruction Manual carefully to establish which keys and functions start machine movements.
Technical Manual & Parts Lists Safety Precautions Safety should be a constant concern for everyone. Always be careful when working with this equipment. While normal safety precautions were taken in the design and manufacture of this equipment, there are some potential safety hazards. Everyone involved with the operation and maintenance of this equipment should read and follow the instructions in this manual.
Technical Manual & Parts Lists Light Tower Functions The purpose of the Light Tower is to provide a visual indication of the current status of the machine that can be seen at a considerable distance from the machine. Definitions for the different light states currently available on the 1335 are included below.
Technical Manual & Parts Lists Loading and Adjusting the Folders Feed the gusset up and over the right angled guide roller, across and through the center guide rod, around the left angled guide roller, and down into the Ruffler Folder. Pull the folder assembly out from the machine;...
Technical Manual & Parts Lists Making Adjustments to Settings Before starting a panel, be sure the correct STYLE has been selected. The STYLE sets up all the counters and timers and other settings that control the sewing operation. Its main function is to set-up the air jets for turning the different size panels and to set the air table blower setting for the type of panel being sewn.
Technical Manual & Parts Lists Pressing the SECURITY button of the SETUP page displays the Security page for inputting the mechanic's access code. Once this code has been entered you can access the ADVANCED SETTINGS pages and adjust other machine settings.
Technical Manual & Parts Lists Advanced Settings Menus The Advanced Settings menus are comprised of the three ADVANCED SETUP pages. They are accessed through the ADVANCDE SETTINGS button and on the SETUP page. A mechanics security code must be entered in the security page for these settings to be available. The following is a list of all settings and their functions.
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Technical Manual & Parts Lists before the thread detector becomes active. This time is in 1/100ths seconds. If this time is too short, false thread breaks will occur at start-up. 13. Finger Clamp Up Delay: The time from the Finger Clamp solenoid turning off until the Clamps Up solenoid turns off.
Technical Manual & Parts Lists Styles All of the current settings of the machine can be saved as a STYLE and recalled later to reuse. Also, an existing STYLE can be recalled, edited, and copied. Creating A New Style In the 1335 READY page press the STYLE button. In the SELECT STYLE MENU 1 or 2 page select an unused style to edit.
Technical Manual & Parts Lists Editing an Existing Style In the 1335 READY page press the STYLE button. In the SELECT STYLE MENU 1 or 2 page select the desired style to recall. In the STYLE page press RECALL SETTINGS. If the WARNING page displays, press RECALL SETTINGS again and then press EXIT Edit the machine settings as desired.
Technical Manual & Parts Lists General Machine Adjustments Set all air supply pressure regulators: Main 80 PSI Sewing Blowers 40 PSI Turning Blowers 40 PSI Turning Clamps 10 PSI Edge Guide 30 PSI Set the Low Air Pressure switch to trip at 60 PSI. Set the stepper control box's thumbwheels and jog speeds: Refer to the 1335-905 Stepper Box Adjustments (page 96) and set the direction and motor current jumpers for each box.
Technical Manual & Parts Lists Sewing Head and Motor Program the Panasonic sewing motor parameters as follows: (Refer to the programming instructions on page 29) Mode 106 - Y2 Positioning Speed 132 - 300 RPM High Speed 135 - 3500 RPM Foot Lift Modulation 605 - 64 Foot Lift Modulation...
Technical Manual & Parts Lists Set the Ruffler blade OUT position so that the Ruffler blade is ¾" in front of the needle. Make this adjustment by turning the large plastic adjusting knob in front of the Ruffler drive bracket. (Turn the air back on.) Set the ruffling foot lift cylinder position so that the foot is lifted 1/8"...
Technical Manual & Parts Lists Edge Guide Assembly Adjust the edge guide so that the wheel is centered on the cutout in the cloth plate and in contact with the bottom of the folder when it is in its up position. Check for proper belt tension when the wheel is up.
Technical Manual & Parts Lists Puller Assembly Set the puller down position as low as practical without actually touching the cloth plate. The rollers should be centered on the needle. Rear Conveyor Assembly Set the conveyor so it is level, parallel to the edge of the air table, and in line with the right puller roller.
Technical Manual & Parts Lists 1334 Auto Flanging Unit The 1334 Auto Flanging Unit is an optional piece of equipment that attaches to the 1335 unit. The Autoflanger sews the flange and gusset materials together before it is sewn to the pillowtop panel by the 1335 unit. Sequence of Operation Press the Start (either SINGLE or MULTIPLE) button on the touch screen.
Technical Manual & Parts Lists Maintenance Daily Clean machine at the end of every shift Clean lint etc. from the Looper area on the sewing head Remove any threads wrapped around moving parts of the puller, conveyor, and accumulator rollers. Wipe all photo eye lenses with clean, nonabrasive, dry cloth Use blow-off hose to get rid of excess lint, thread and other clippings Properly maintain the Singer sewing head - follow Singer recommendations and guidelines for daily...
Technical Manual & Parts Lists Cleaning Electric Eyes and Sensors The following illustrations show the names and locations of the electronic eyes and sensors on the 1335 unit. All of these eyes and sensors should be cleaned regularly or after each shift. The Edge Guide Eye should be cleaned even more often.
Technical Manual & Parts Lists Programming Sequence for Panasonic D7 Motor Small programmer: Note: To adjust parameters for this motor after initial programming, start with step 10. Master Reset: Turn off power to machine. Unplug Serial Bus power supply. Plug in the small Panasonic programmer. Hold ENTER and MODE “+”, Turn on the power.
Technical Manual & Parts Lists Large Programmer: Hold the “D” and ENTER buttons while turning on the power...wait 5 seconds. Press the ENTER button. Press the back tack buttons (the two buttons on the bottom right of the programmer). Use the “A” and “B” buttons to locate the parameter and “C” and “D” to adjust the individual parameter.
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or...
Technical Manual & Parts Lists 1334-1000A Sewing Head Assembly AAC Drawing Number 192557C Rev3 PART # DESCRIPTION SYAM-1804A Yamato Sew Head 1862N94016 Needle Holder 112013 Brkt AAC6S-1-H Air Cylinder 11200A Bumper AA198RR508 Flow Control SSSCM6X20 Screw, Socket Cap 54242B9016 Spreader 1959-412 Guard 54205A9016...
Technical Manual & Parts Lists 132556-400B Table, Stand & Motor Assembly AAC Drawing Number 192794C Rev6 PART # DESCRIPTION PART # DESCRIPTION 0411-070 Sensor Clamp SSSC01024 Screw, Socket Cap 1335B-10 Sew Head Assy 1278-6335D Speed Control 1325-4421B Edge Guide SSFC01048 Screw, Flat Allen SSHC01144 Screw, Hex Cap...
Technical Manual & Parts Lists 1334-1200 Material Guide Assembly AAC Drawing Number 192930C Rev1 PART # DESCRIPTION 1334-1023 Guide Mount 1334-1024 Support 1335-318 Rod Slide Arm 1335-319 Rod Clamp Arm 1335-320C Rod, 3/8 x 9 1335Q-131 Rod, 3/8 x 16 SSSS01024 Screw, Socket Set SSSC95048...
Technical Manual & Parts Lists 1335-0190 Blower Box Assembly AAC Drawing Number 297096C Rev11 PART # DESCRIPTION 1335-0187 Base Plate 1335-0190WD Wiring Diagram 1335-0189 Box Base 1335-0191 Rear Panel 1335-0192 Right Side Panel 1335-0193 Top Panel 1335-0194 Door Panel MM655445 Conduit Locknut 1.3’...
Technical Manual & Parts Lists 1335A-430 Guide Roller Assembly AAC Drawing Number 190144A Rev4 PART # DESCRIPTION 97-1711 Tube, 3/4 X 30 97-1711A Tube, 3/4 x 10 1335-835 Bent Rod 8732-0576 Rod, 1/2 x 9 1335-319B Rod Clamp, 1/2 28201 Cross Block 1335-831 Roller...
Technical Manual & Parts Lists 1335B-300 Folder Assembly AAC Drawing Number 192932C Rev3 PART # DESCRIPTION 1325-346 Rod Holder REF 1335B-301 Folder Slide/Pivot Assy 1335-302D Pivot Block 1335-344E Rod, 1/2 x 15.12 1335-317A Support Arm 1335-327C Actuator 1335-327B Mount Shaft 1335-328A Detector Mount 1335-329...
Technical Manual & Parts Lists 1335B-301 Folder Slide/ Pivot Assembly AAC Drawing Number 192843C Rev2 PART # DESCRIPTION PART # DESCRIPTION 1278-6310A Cylinder Mount AAFD35456-6 Band For Switch AACMRS046DXPB Air Cylinder AAPR025IF2B Shock Absorber SSSC98032 Screw, Socket Cap 1335-345 Rod Link AA198RR508 Flow Control BBAW-5Z...
Technical Manual & Parts Lists 1335070 Main Electric Panel Assembly AAC Drawing Number 192838C Rev3 PART # DESCRIPTION 0411-1503 Motor Box Shelf 0411-1505 Stepper Box Brkt 1335-901A Panel Back 1335-902 Box Door FFRAV781BW TVS Module 33009006 Brace, Right Side 1335Q-900AWD3 Wiring Diagram SSPS90032 Screw, Pan Head 4080-130...
Technical Manual & Parts Lists 1335000INS5 Air Table Assembly AAC Drawing Number 1335000INS5 Rev2 PART # DESCRIPTION 1335000INS3 LEFT AIR TABLE SUB-ASSY 1335000INS4 RIGHT AIR TABLE SUB-ASSY 1335029 SHELF,LONG RIGHT,9" EXT 1335030 AIR TABLE ASSY,CENTER 1335032 AIR LOCK STRIKE 1335065 EXTENSION, TABLE, 12"...
Technical Manual & Parts Lists 1335000INS4 Right Air Table Assembly AAC Drawing Number 1335000INS4 Rev2 PART # DESCRIPTION 1335042 LATCH BRACKET 1335050 LEG ASSEMBLY 1335-180 SPACER, AIR TABLE MMATT06 TAKE OFF,6" NNH1/4-20 1/4-20 HEX NUT SSSC10064 5/16-18 X 1"LG SHCS WWFS1/4 1/4 FW WWFS5/16...
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Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.
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Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
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Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...
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