Polaris HK-338 Quick Start Manual

Winch Mount PART # 101740
Hardware Kit: HK-338
Kit Components:
Item Qty. Description
1 1 Winch Mount
2 Bracket - Contactor Mount
1
3 4 M8-1.25 x 25MM Hex Head Bolt 8.8 Zinc
4 5/16" SAE Flat Washer Zinc
4
5 5/16" Lock Washer Zinc
4
6 1/4"-20 X 1" Hex Bolt GR5 Zinc
2
7 1/4"-20 Nylock Nut
4
8 1/4" SAE Flat Washer Zinc
2
9 3/8"-16 X 3/4" Shortneck Carriage Zinc
2
10 3/8"-16 Nylock Nut
2
11 M6X1.0 X 18MM Hex Head GR5 Zinc
1
12
1 Male Disconnect .250 X .032 22-18GA Insulated Red Vinyl
13 2
3/8"-16 X 1" Short Neck Carriage Bolt GR5 Zinc
14 3/8"-16 Nylock Flanged Nut GR5 Zinc
2
15
1/4"-20 X 1-1/2" Hex Flg Self-Tap Screw Zinc
2
16 1/4"-20 X .75" Carriage Bolt GR5 ZP
2
INSTALLATION INSTRUCTIONS:
1. Assemble the Hawse or Roller Fairlead (not included)
to the mount as shown using the supplied 3/8" x 3/4"
carriage bolts (9) and nuts (10) "shown in figure 1".
2. If you are planning on installing a Polaris Glacier
Plow please install the included 3/8" x 1" carriage
bolts (13) and nuts (14) at this time to the lower
square holes. "Shown in figure 1"
3. Remove any accessory front brush guards if
equipped.
4. Remove the front plastic:
550/850 XP: Remove the bolts "shown in Figure 2"
and remove the plastic. Loosen the 2 bolts as "shown
in Figure 3" and rotate the metal cover downwards
to allow for room to install the winch assembly. If
preferred, you can remove the metal/plastic cover in
Figure 3 by removing the upper hardware.
400/450/500/570/800: Remove the bolts "shown
in figure 2" and remove the front plastic. Cut out
section (A) "shown in Figure 2".
5. Remove the seat, disconnect battery, and remove the
front rack.
6. Disassemble the light pod.
7. Remove access panel under light pod.
1
POLARIS SPORTSMAN XP
WINCH MOUNT
1
10
Standard 4-hole mounted winches
mount upside down per polaris design.
If you have a 2-hole mounted winch you
will use the (2) holes in the center of the
top surface.
"Figure 1" Exploded View
"Figure 2" Removal of Front Plastic
"Figure 3" Loosen Bolts
©2018 Copyright Kappers Fabricating, Inc. All rights reserved
2
4
5
16
9
13
14
Cable must come off the bottom
of the winch as shown.
550/850 XP
7
3
A