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- Page 1 120T/TM34T Operating and Safety Instructions MODEL 120T (TM34T) SERIES Niftylift Limited Fingle Drive Stonebridge Milton Keynes MK13 0ER England www.niftylift.com e-mail: info@niftylift.com Tel: +44 (0)1908 223456 Fax: +44 (0)1908 312733 M50121/06...
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Page 3: Table Of Contents
TM Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the 120T Trailer Mount (TM) Series 1.4 General Specification 1.5 Identification 1.6 EC Declaration of Conformity SAFETY 2.1 Mandatory Precautions 7-10 2.2 Environmental Limitations... -
Page 4: Introduction And General Information Page
TM Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with appropriate safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
Niftylift Inc, 32 Concourse Way, Greer, SC 29651 USA Tel: +01 864 968 8881 Fax: +01 864 968 8836 Nifty Pty Ltd, 11 Kennington Drive, Tomago, NSW 2322, Australia Tel: +61 (0) 2 4964 9765 Fax: +61 (0) 2 4964 9714 The Niftylift 120T trailer mount is an extremely versatile articulated boom platform of unique and simple design. -
Page 6: General Specification
TM Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE 120T (TM34T) MAXIMUM HEIGHT - WORKING 12.2m 40ft MAXIMUM HEIGHT - PLATFORM 10.2m 34ft MAXIMUM HEIGHT - STOWED 1.9m 6ft 3in MAXIMUM OUTREACH 6.1m 20ft 1in MAXIMUM WIDTH - TOWING 1.5m... -
Page 7: Identification
TM Series Operating & Safety Instructions IDENTIFICATION (UK PLATE) IFTYLIFT LTD. FI GLE DRIVE, STO EBRIDGE MILTO KEY ES MK13 0ER E GLA D TEL 01908 223456 : FAX 01908 312733 e-mail : info@niftylift.com SERIAL o TYPE YEAR OF MA UFACTURE... - Page 8 TM Series Operating & Safety Instructions 1.5a IDENTIFICATION (USA PLATE) IFTYLIFT LTD. FI GLE DRIVE, STO EBRIDGE MILTO KEY ES MK13 0ER GREAT BRITAI TEL (01144)1908 223456 : FAX (01144) 1908 312733 e-mail : info@niftylift.com THIS WORK PLATFORM COMPLIES WITH A SI STA DARD A 92-...
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Page 9: Ec Declaration Of Conformity
TM Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) EC DECLARATION OF CONFORMITY MANUFACTURER AND NIFTYLIFT LTD PERSON RESPONSIBLE MALCOLM NORTH FOR DOCUMENTATION: ADDRESS: FINGLE DRIVE, MACHINE TYPE: MOBILE ELEVATING WORK PLATFORM MODEL TYPE: SERIAL NUMBER: NOTIFIED BODY:... -
Page 10: Safety
TM Series Operating & Safety Instructions Safety MANDATORY PRECAUTIONS When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD the relevant manual covering machine use, maintenance and servicing. - Page 11 TM Series Operating & Safety Instructions 2.1.8 Never exceed the maximum platform capacity, as indicated on the decals and machine serial plate. 2.1.9 Never position any part of the Niftylift within 4.0m, (12ft) of any electrical power line, conductor or similar not exceeding 66kV.
- Page 12 TM Series Operating & Safety Instructions 2.1.22 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift, which becomes evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.
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Page 13: Environmental Limitations
TM Series Operating & Safety Instructions ENVIRONMENTAL LIMITATIONS All Niftylift Trailer Mounts are limited to operation as previously described and any slopes must be adjusted by use of the outriggers and jacks. Unless specifically configured otherwise, the machine will have short time rating for operation in extreme temperatures, i.e. reduced battery cycle times for low temperatures such as freezers, food storage etc. -
Page 14: Preparation And Inspection
TM Series Operating & Safety Instructions Preparation and Inspection UNPACKING Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the responsibility of the dealer and/or owner and/or hirer to ensure the Niftylift has not been damaged in transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial platform is put into service. -
Page 15: Pre-Operational Safety Check Schedules
TM Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial platform shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 16 TM Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (torque 80ft lbs/110Nm or 110ft lbs/150Nm Traction Drive Option). Check outriggers for condition, security and operation. Check that the slew worm is secure and correctly in mesh. Clean and re-grease.
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Page 17: Placard, Decals And Installation
TM Series Operating & Safety Instructions PLACARD, DECALS & INSTALLATION (UK) ITEM DESCRIPTION NUMBER Daily Safety Checks P14908 Tilt alarm P18842 P14782 General Crush Before Towing P17341 Boom Clamp P19740 P14896 Coupling instructions P14883 Harness Point P19708 Component Stability P14876... - Page 18 TM Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER Cage Control Cage weigh P17457 Non cage weigh P15924 P14892 Operating instructions P18848 Overload Warning P17124 Noise Warning 85dB P18890 Traction Drive - Engage P14782 Hand Crush P16190 Blank Axle Plate P14864 If E-Stop disabled…...
- Page 19 TM Series Operating & Safety Instructions English/USA – 01/10 Issue 06...
- Page 20 TM Series Operating & Safety Instructions 3.4a PLACARD, DECALS & INSTALLATION (USA) ITEM DESCRIPTION NUMBER P18432 Cage Gate Warning P14815 Jockey wheel P15383 Serial Plate P14927 Hydraulic Controls – 5 lever P14926 Hydraulic Controls – 3 lever P14864 If E-Stop disabled…...
- Page 21 TM Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER P14892 Operating Instructions P15334 Carb Regulations P17123 Noise Warning 73dB P14884 Footswitch P14782 Hand Crush P18890 Traction Drive - Engage P18975 Traction Drive – Release P18976 Traction Drive – On slope English/USA –...
- Page 22 TM Series Operating & Safety Instructions English/USA – 01/10 Issue 06...
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Page 23: Torque Requirements
TM Series Operating & Safety Instructions TORQUE REQUIREMENTS SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm) Grade 10.9 (10) (14) 18.5 (25) (35) M 10 (49) (69) M 12 (86) (120) M 14 (135) (190) M 16 (210) (295) M 18... -
Page 24: Operation
TM Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the canopy, the control box contains all of the wiring and relays to control the machine operation. The control box is common between models with the same power source, and will contain, where appropriate, discrete fuses for the circuits concerned. -
Page 25: Setting Up Procedures
TM Series Operating & Safety Instructions SETTING UP PROCEDURES FAILURE TO DEPLOY THE OUTRIGGERS CORRECTLY COULD RESULT IN DEATH OR SERIOUS INJURY. ALL MODELS Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. -
Page 26: Ground Control Operation
TM Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Check below, above and around the platform for any obstructions or hazards before operating any function. - Page 27 TM Series Operating & Safety Instructions 4.3.2 BOOM FUNCTIONS Push and hold green power button. P14928/001 Select lever 1, 2, 3 or 4 for desired boom function. 1 Operates Telescope UP for out DOWN for in. 2 Operates Lower Boom...
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Page 28: Platform Control Operation
TM Series Operating & Safety Instructions PLATFORM CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL PETROL (GASOLINE), LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY. - Page 29 TM Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Use emergency hand pump to provide motive power and manoeuvre the machine as normal using the hand levers (Platform or Base). PLATFORM CONTROL STATION...
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Page 30: Cage Weigh System
TM Series Operating & Safety Instructions CAGE WEIGH SYSTEM 4.5.1 MECHANICAL VERSION The Niftylift range of machines is available fitted with mechanical cage weigh systems. These are configured to sense a vertical cage overload, which when detected will halt the machine movement. - Page 31 TM Series Operating & Safety Instructions 4.5.4 CALIBRATION If a closer examination of the system is required, typically for testing and approval, the safe working load should be placed in the cage, carefully weighing the test load to ensure accuracy. The addition of a 5kg weight, to any of the four corners of the cage, should sound the alarm.
- Page 32 TM Series Operating & Safety Instructions The failure signal is generated if either relay fails to respond to the ‘safe’ cage weigh signal from the safety micro-switch, either due to a coil or contacts failing or if a contact sticks in place due to welding.
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Page 33: Batteries And Charging
TM Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. - Page 34 TM Series Operating & Safety Instructions Some Niftylifts are fitted with a Battery Management System, which permanently monitors the condition of the batteries. When the batteries become discharged to 20% of their capacity the management system will begin to "shut down" the hydraulic power packs. This causes the drive/boom operating system to alternately stop and start, signalling to the operator that re- charging is necessary.
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Page 35: Transporting, Towing, Craneage, Storage And Setting To Work
TM Series Operating & Safety Instructions TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK 4.7.1 TRANSPORTING If a work platform is to be moved over a longer distance, whether the machine is trailer mounted, vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are attached to the machine. - Page 36 TM Series Operating & Safety Instructions 4.7.2 TOWING THE MAXIMUM RECOMMENDED TOWING SPEED OF A NIFTYLIFT IS 45 MPH (72 KMPH) WITH A VEHICLE THAT COMPLIES WITH ALL ROAD TRAFFIC REGULATIONS. SPEEDING MAY RESULT IN DEATH OR SERIOUS INJURY. DO NOT TOW THE MACHINE ON THE ROAD AT SPEED WITHOUT EXTENDING THE AXLES.
- Page 37 TM Series Operating & Safety Instructions Handbrake Operation To operate the trailer parking brakes pull the handbrake lever upwards and backwards. The spring loaded mechanism will engage and stay in the operated position until re-set. To disengage the parking brakes, firmly grasp the handbrake lever and pull upwards. Depress the ratchet release button in the end of the handbrake lever and return the lever to the horizontal position.
- Page 38 TM Series Operating & Safety Instructions 4.7.5 SETTING TO WORK Before use each day and at the beginning of each shift the machine shall be given a visual and functional test including, but not limited to, the following Check all lubrication points for adequate application of grease, oil etc.
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Page 39: Traction Drive
TM Series Operating & Safety Instructions TRACTION DRIVE On those trailer machines equipped primarily with fixed width axles, a traction drive system is an available option. This function allows the machine to be manoeuvred by one man, and provides the machine with the capability of ascending or descending a slope of 10% (5.7 degrees). - Page 40 TM Series Operating & Safety Instructions 4.8.2 DISENGAGING DRIVE Unless the machine has been manoeuvred to allow it to be coupled to a towing vehicle (as described in the appropriate section of this handbook), before disengaging the traction drive system the parking handbrake must be fully engaged. On no account disengage the traction drive system unless the handbrake is engaged, the wheels are securely chocked or the machine is connected to a towing vehicle.
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Page 41: Emergency Controls
TM Series Operating & Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the EMERGENCY CONTROLS. -
Page 42: Responsibilities
TM Series Operating & Safety Instructions Responsibilities CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 43: Inspection/ Service Check List
TM Series Operating & Safety Instructions Inspection/Service/Pre-Hire Check list MACHINE SERIAL NO TOWING PASS FAIL Operation of tow coupling Operation of handbrake Operation of jockey wheel STABILISERS Micro-switches secure Locating pins operating freely and oiled Stabilisers operate smoothly Operation of each micro-switch and klaxon (if fitted) - Page 44 TM Series Operating & Safety Instructions SLEWING PASS FAIL Slew assembly and motor are secure Worm/wheel mesh correct, no excessive wear No end float of worm in housing Slew wheel bolts secured Slew guards secure PLATFORM Operation of control valve and buttons...