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170SD (SD50)
Operating & Safety Instructions
MODEL 170SD (SD50) SERIES
Manufactured by:
Niftylift Limited
Fingle Drive
Stonebridge
Milton Keynes
MK13 0ER
England
www.niftylift.com
e-mail: info@niftylift.com
ISO 9001
Tel: +44 (0)1908 223456
NATIONAL
ACCREDITATION
OF CERTIFICATION
REGISTERED COMPANY
BODIES
Fax: +44 (0)1908 312733
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Summary of Contents for nifty 170SD series
- Page 1 170SD (SD50) Operating & Safety Instructions MODEL 170SD (SD50) SERIES Manufactured by: Niftylift Limited Fingle Drive Stonebridge Milton Keynes MK13 0ER England www.niftylift.com e-mail: info@niftylift.com ISO 9001 Tel: +44 (0)1908 223456 NATIONAL ACCREDITATION OF CERTIFICATION REGISTERED COMPANY BODIES Fax: +44 (0)1908 312733...
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Page 3: Table Of Contents
SD Series Operating & Safety Instructions Contents Table of INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the 170SD Self Drive (SD) Series 1.4 General Specification 1.5 Identification SAFETY 2.1 Mandatory Precautions 7-10 2.2 Environmental Limitations 2.3 Noise & Vibration PREPARATION AND INSPECTION 3.1 Unpacking 3.2 Preparation for Use... -
Page 4: Introduction And General Information Page
SD Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with proper safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
SD Series Operating & Safety Instructions SCOPE These operating instructions contain all the necessary information required to allow the safe operation of Niftylift 170SD (SD50), powered by electric (DC), diesel or petrol (gasoline) engine, or a combination of these. For further technical information, circuit diagrams and specific instructions for all maintenance which may need to be carried out by specialist trained personnel, see the associated Workshop and Parts manual for your model of machine. -
Page 6: General Specification
SD Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE 170SD MAXIMUM HEIGHT - WORKING 17.10m 56ft 1in MAXIMUM HEIGHT - PLATFORM 15.10m 49ft 6in MAXIMUM HEIGHT - STOWED 2.10m 6ft 11in MAXIMUM OUTREACH 8.70m 26ft 6in MAXIMUM WIDTH 1.60m 5ft 3in MAXIMUM LENGTH - STOWED 5.60m 18ft 4in... - Page 7 SD Series Operating & Safety Instructions IDENTIFICATION (UK PLATE) IFTYLIFT LTD. FI GLE DRIVE, STO EBRIDGE MILTO KEY ES MK13 0ER E GLA D TEL 01908 223456 : FAX 01908 312733 e-mail : info@niftylift.com SERIAL o TYPE YEAR OF MA UFACTURE WEIGHT RATED LOAD PERSO S...
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Page 8: Identification
SD Series Operating & Safety Instructions 1.5a IDENTIFICATION (USA PLATE) IFTYLIFT LTD. FI GLE DRIVE, STO EBRIDGE MILTO KEY ES MK13 0ER GREAT BRITAI TEL (01144)1908 223456 : FAX (01144) 1908 312733 e-mail : info@niftylift.com THIS WORK PLATFORM COMPLIES WITH A SI STA DARD A 92- MODEL SERIAL O YEAR OF MA UFACTURE... -
Page 9: Safety
SD Series Operating & Safety Instructions Safety MANDATORY PRECAUTIONS When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD the relevant manual covering machine use, maintenance and servicing. - Page 10 SD Series Operating & Safety Instructions 2.1.8 Never exceed the maximum platform capacity, as indicated on the decals and machine serial plate. 2.1.9 Only operate the Niftylift on a firm, level surface. 2.1.10 Never position any part of the Niftylift within 4.0m, (12ft) not exceeding 66kV. (Minimum span 125m) Other distances for increased voltages and different spans are given in NZECP 34:1993 THIS MACHINE IS NOT INSULATED.
- Page 11 SD Series Operating & Safety Instructions 2.1.21 Under all travel conditions the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel. 2.1.22 The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.
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Page 12: Environmental Limitations
SD Series Operating & Safety Instructions 2.1.35 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well ventilated area free of flame, sparks or any other hazard which may cause fire or explosion. PETROL (GASOLINE), LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE. -
Page 13: Preparation And Inspection
SD Series Operating & Safety Instructions Preparation and Inspection UNPACKING Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the responsibility of the dealer and/or owner and/or leaser to ensure the Niftylift has not been damaged in transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial platform is put into service. -
Page 14: Pre-Operational Safety Check Schedules
SD Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial platform shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 15 SD Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (torque 65ft lbs / 86Nm). Check outriggers for condition, security and operation. Check that the slew worm is secure and correctly in mesh. Clean and re-grease. Inspect brakes for operation and wear.
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Page 16: Placard, Decals And Installation
SD Series Operating & Safety Instructions PLACARD, DECALS & INSTALLATION (UK SPEC) ITEM DESCRIPTION NUMBER 'CE' Label P12253 Outrigger Alarm P14879 Crush Hazard - Verbal P14783 Jack/Boom Change Over P15636 Must Not Operate P11542 Battery Acid P14872 ‘Danger HR and Trailers’ P15227 Emergency H/pump P14807... - Page 17 SD Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER Drive Steer P12850 Ground Levers P14926 Platform Levers P14927 Pushbuttons P11828 Platform Capacity P14801 Base Key Switch P15221 Diesel Fuel Only P14414 Identity Plate P15383 'Niftylift' Logo P14597 Model Number P14600 Union Jack P10780 English/USA 09/03...
- Page 18 SD Series Operating & Safety Instructions English/USA 09/03...
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Page 19: Placard, Decals And Installation
SD Series Operating & Safety Instructions PLACARD, DECALS & INSTALLATION (USA SPEC) ITEM DESCRIPTION NUMBER Emergency Stop P14864 Outrigger Alarm P14879 Crush Hazard - Verbal P14783 Crush Hazard - Pictorial P14782 Must Not Operate P11542 Battery Acid P14872 Rotating Machinery P15010 Operating Instructions P14892... - Page 20 SD Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER No Step (Small) P14785 Drive/Steer P12850 Ground Controls P11577 Daily Safety Check List P14908 Setting Up P14888 Platform Controls P11581 Charger Supply P14904 Ground Levers P14928 Platform Levers P14927 Pushbuttons P11828 Platform Capacity P14781 Base Key Switch...
- Page 21 SD Series Operating & Safety Instructions English/USA 09/03...
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Page 22: Torque Requirements
SD Series Operating & Safety Instructions TORQUE REQUIREMENTS SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm) Grade 10.9 (10) (14) 18.5 (25) (35) M 10 (49) (69) M 12 (86) (120) M 14 (135) (190) M 16 (210) (295) M 18 (290) (405) WHEEL NUTS... -
Page 23: Operation
SD Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the canopy, the encapsulated control board comprises of a PCB (printed circuit board) design which incorporates all of the relays to control the machine operation. - Page 24 SD Series Operating & Safety Instructions 4.1.7 BOOM SWITCH: - Mounted on the boom rest on Boom 1, and operated by the upper boom, this switch controls both the operation of the tilt alarm sensor, and the outrigger interlock. With the booms in the stowed position, the tilt alarm sensor is bypassed, allowing the machine to negotiate slopes in excess of the permissible working angle, without isolating the drive function.
- Page 25 SD Series Operating & Safety Instructions 4.1.14 PETROL (GASOLINE) BOX:-Located adjacent to the petrol (gasoline)engine, the Petrol (gasoline) Box combines all of the functions for dual power operation, as well as controlling the petrol engine itself. The relays in this box control Starting, High Throttle, Pump Dump, Duty Selector and Engine Stop.
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Page 26: Setting Up Procedures
SD Series Operating & Safety Instructions SETTING UP PROCEDURES FAILURE TO DEPLOY THE OUTRIGGERS CORRECTLY COULD RESULT IN DEATH OR SERIOUS INJURY. ALL MODELS Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. Position Niftylift on firm, level ground. -
Page 27: Ground Control Operation
SD Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Ensure all red emergency stops are out. Turn key switch at ground control station to ground (i.e. fully down). Ensure selector hand valve (if applicable) is turned to platform position (i.e. - Page 28 SD Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Use emergency hand pump to manoeuvre machine into a safe place. Base or cage controls can be used whilst the hand pump is being operated. Only when the machine is fully stowed should the flow be directed to the jack controls in order to recover the jacks.
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Page 29: Platform Control Operation
SD Series Operating & Safety Instructions PLATFORM CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE (PETROL), LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. - Page 30 SD Series Operating & Safety Instructions 4.4.2 PLATFORM PUSH-BUTTON CONTROLS STATION EMERGENCY HI/LO OWER HORN TILT ALERT DRIVE CONTROL (BI-ENERGY MODEL SHOWN) 11831/3 4.4.3 DRIVE AND OUTRIGGER FUNCTIONS Situated at the top of Boom 1 (superstructure) is the 5 lever drive/outrigger hand valve. These control the following functions: Left hand lever: Two axis joystick for drive;...
- Page 31 SD Series Operating & Safety Instructions FOUR WHEEL DRIVE: JACK CONTROL Situated adjacent to the single drive/steer joystick is the box comprising of the toggle switches controlling each stabiliser leg. These operate individually to either lower or raise each leg, and provide the levelling function for the machine base.
- Page 32 SD Series Operating & Safety Instructions 4.4.4 BOOM CONTROLS Never exceed the maximum platform capacity of 200kg (440lb). (500lb on USA models). Check below, above and around the platform for any obstruction or hazards before operating any function. Depress foot switch or push and hold green power button. P15634/01 P14927/001 Select lever 1, 2, 3, 4, 5 or 6 for desired boom function.
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Page 33: Driving Controls
SD Series Operating & Safety Instructions DRIVING CONTROLS DO NOT OPERATE THE NIFTYLIFT WHILST ELEVATED UNLESS ON A FIRM, LEVEL SURFACE FREE FROM ANY POSSIBLE OBSTRUCTIONS OR HAZARDS BOTH AT GROUND LEVEL AND OVERHEAD. Check proposed route for possible hazards, obstructions and personnel. Depress foot switch located in platform floor (if applicable). -
Page 34: Batteries And Charging
SD Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. (Note: To recharge batteries fully from flat takes approx. - Page 35 SD Series Operating & Safety Instructions Some Niftylifts are fitted with a Battery Management System, which permanently monitors the condition of the batteries. When the batteries become discharged to 80% of their capacity the management system will begin to "shut down" the hydraulic power packs. This causes the drive/boom operating system to alternately stop and start, signalling to the operator that re-charging is necessary.
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Page 36: Transporting, Towing, Storage And Setting To Work
SD Series Operating & Safety Instructions TRANSPORTING AND TOWING 4.7.1 TRANSPORTING • Always ensure the truck or trailer you are loading the Niftylift onto can carry it legally. • If loading by crane, lifting eyes are provided on the front and rear axles. The use of shackles and an adequately rated spreader beam, with four leg slings, is MANDATORY. - Page 37 SD Series Operating & Safety Instructions TOWING – Gearbox Drive motors with integral hydrostatic brakes. (Not spring applied.) Towing the Niftylift in case of an emergency. If parked on a slope securely chock all wheels. Remove front cover: locate brake release valve (red, square knob) and turn anti-clockwise. The wheel motors are now free of the hydraulic circuit.
- Page 38 SD Series Operating & Safety Instructions 4.7.4 SETTING TO WORK Before use each day and at the beginning of each shift the machine shall be given a visual and functional test including, but not limited to, the following Check all lubrication points for adequate application of grease, oil etc. Inspect all threads for ease or operation - especially descent valves, brake release valve etc.
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Page 39: Emergency Controls
SD Series Operating & Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the EMERGENCY CONTROLS. -
Page 40: Inspection/Service/Pre-Hire Check List
SD Series Operating & Safety Instructions INSPECTION/SERVICE/PRE-HIRE CHECK LIST MACHINE SERIAL NO TOWING PASS FAIL Machine secured on trailer Straps correctly positioned and tightened Wheels chocked if necessary AXLES, WHEELS AND BRAKES Wheels are secure, tyre condition acceptable Wheel bearings O.K. Brake linkages and cables secure Brake shoe wear not excessive Machine climbs slope... - Page 41 SD Series Operating & Safety Instructions TILT ALARM PASS FAIL Booms raised on slope - drive disabled, siren tone constant Boom operation unaffected Booms lowered - drive restored INTERNAL (POWER PACK) Power pack and all components secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger/control box secure...