Related Manuals for nifty TM34T Series
Summary of Contents for nifty TM34T Series
- Page 1 TM34T Operating and Safety Instructions MODEL TM34T SERIES Niftylift Limited 1525 S.Buncombe Road Greer SC 29651 www.niftylift.com e-mail: niftyusa@niftylift.com Tel: 864-968-8881 Fax: 864-968-8836 M50400/01...
-
Page 3: Table Of Contents
TM Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the TM34T Trailer Mount (TM) Series 1.4 General Specification 1.5 Identification 1.6 EC Declaration of Conformity SAFETY 2.1 Mandatory Precautions 2.2 Environmental Limitations 2.3 Noise &... -
Page 4: Introduction And General Information Page
TM Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with appropriate safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
TM Series Operating & Safety Instructions SCOPE These operating instructions contain all the necessary information required to allow the safe operation of any Niftylift TM34T, powered by electric (DC), diesel (D), gasoline (G) engine, or a combination of these. For further technical information, circuit diagrams and specific instructions for all maintenance which may need to be carried out by specialist trained personnel, see the associated shematics and Parts manual for your model of Niftylift TM34T. -
Page 6: General Specification
TM Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE TM34T MAXIMUM HEIGHT - WORKING 12.2m 40ft MAXIMUM HEIGHT - BASKET 10.2m 34ft MAXIMUM HEIGHT - STOWED 1.9m 6ft 3in MAXIMUM OUTREACH 6.1m 20ft 1in MAXIMUM WIDTH - TOWING 1.5m 4ft 11in JACK SPREAD 3.55m 11ft 8in... -
Page 7: Identification
TM Series Operating & Safety Instructions 1.5a IDENTIFICATION PLATE This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. USA – 05/11 Issue 01... -
Page 8: Ec Declaration Of Conformity
TM Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) USA – 05/11 Issue 01... -
Page 9: Safety
TM Series Operating & Safety Instructions Safety MANDATORY PRECAUTIONS When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD the relevant manual covering machine use, maintenance and servicing. - Page 10 TM Series Operating & Safety Instructions 2.1.8 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate. 2.1.9 Never position any part of the Niftylift within 12ft of any electrical power line, conductor or similar not exceeding 66kV.
- Page 11 TM Series Operating & Safety Instructions 2.1.22 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift, which becomes evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use. 2.1.23 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground.
-
Page 12: Environmental Limitations
TM Series Operating & Safety Instructions ENVIRONMENTAL LIMITATIONS All Niftylift Trailer Mounts are limited to operation as previously described and any slopes must be adjusted by use of the outriggers and jacks. Unless specifically configured otherwise, the machine will have short time rating for operation in extreme temperatures, i.e. reduced battery cycle times for low temperatures such as freezers, food storage etc. -
Page 13: Preparation And Inspection
TM Series Operating & Safety Instructions Preparation and Inspection UNPACKING Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the responsibility of the dealer and/or owner and/or hirer to ensure the Niftylift has not been damaged in transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial platform is put into service. -
Page 14: Pre-Operational Safety Check Schedules
TM Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial platform shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 15 TM Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (torque 80ft lbs/110Nm or 110ft lbs/150Nm Traction Drive Option). Check outriggers for condition, security and operation. Check that the rotation gear worm is secure and correctly in mesh. Clean and re-grease. Inspect brakes for operation and wear.
-
Page 16: Placard, Decals And Installation
P17328 SWL 500lbs P14922 Outrigger Controls P19090 Emergency Hand Pump Cage levelling P10853 P14962 Point Load – 9.4kN P14390 Niftylift.com Nifty TM34T P14612 Base Control P15881 P18600 Battery Isolator P14904 Battery Charger Cage Control (E) P15925 Petrol Off P19055 Cage Control (G/GE) P15924 USA –... - Page 17 TM Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER P14892 Operating Instructions P15334 Carb Regulations P17123 Noise Warning 73dB P14884 Footswitch P14782 Hand Crush P18890 Traction Drive - Engage P18975 Traction Drive – Release P18976 Traction Drive – On slope USA –...
- Page 18 TM Series Operating & Safety Instructions USA – 05/11 Issue 01...
-
Page 19: Torque Requirements
TM Series Operating & Safety Instructions TORQUE REQUIREMENTS SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm) Grade 10.9 (10) (14) 18.5 (25) (35) M 10 (49) (69) M 12 (86) (120) M 14 (135) (190) M 16 (210) (295) M 18 (290) (405) WHEEL NUTS... -
Page 20: Operation
TM Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the canopy, the control box contains all of the wiring and relays to control the machine operation. The control box is common between models with the same power source, and will contain, where appropriate, discrete fuses for the circuits concerned. -
Page 21: Setting Up Procedures
TM Series Operating & Safety Instructions SETTING UP PROCEDURES FAILURE TO DEPLOY THE OUTRIGGERS CORRECTLY COULD RESULT IN DEATH OR SERIOUS INJURY. ALL MODELS Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. Position Niftylift on firm ground, bearing in mind range of boom movement so that any overhead obstructions or possible hazards such as, but not limited to, power cables, telephone lines, drains, manhole covers, etc. -
Page 22: Ground Control Operation
TM Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Check below, above and around the platform for any obstructions or hazards before operating any function. Ensure all red emergency stops are out. - Page 23 TM Series Operating & Safety Instructions 4.3.2 BOOM FUNCTIONS Push and hold green power button. Select lever 1, 2, 3 or 4 for desired boom function. 1 Operates Telescope UP for out DOWN for in. 2 Operates Lower Boom UP for up DOWN for down 3 Operates Upper Boom UP for up...
-
Page 24: Basket Control Operation
TM Series Operating & Safety Instructions BASKET CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY. - Page 25 TM Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Use emergency hand pump to provide motive power and manoeuvre the machine as normal using the hand levers (Basket or Base). BASKET CONTROL STATION (BI-ENERGY MODEL) 4.4.2 BOOM FUNCTIONS...
-
Page 26: Batteries And Charging
TM Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. OPERATION Plug the charger into AC power. - Page 27 TM Series Operating & Safety Instructions 5) BATTERIES DON’T RECEIVE FULL CHARGE If you have the charger plugged into a long extension cord that is too small, a voltage drop will cause a decrease in charger output, extending charge times. UNDER NO CIRCUMSTANCES SHOULD BATTERIES BE LEFT ON CHARGE FOR PERIODS IN EXCESS OF 24 HOURS DISCONNECT FROM POWER SUPPLY ONCE BATTERIES ARE FULLY CHARGED.
-
Page 28: Transporting, Towing, Craneage, Storage And Setting To Work
TM Series Operating & Safety Instructions TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK 4.6.1 TRANSPORTING If a work platform is to be moved over a longer distance, whether the machine is trailer mounted, vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are attached to the machine. - Page 29 TM Series Operating & Safety Instructions 4.6.2 TOWING THE MAXIMUM RECOMMENDED TOWING SPEED OF A NIFTYLIFT IS 50 MPH WITH A VEHICLE THAT COMPLIES WITH ALL ROAD TRAFFIC REGULATIONS. SPEEDING MAY RESULT IN DEATH OR SERIOUS INJURY. DO NOT TOW THE MACHINE ON THE ROAD AT SPEED WITHOUT EXTENDING THE AXLES.
- Page 30 TM Series Operating & Safety Instructions Handbrake Operation To operate the trailer parking brakes pull the handbrake lever upwards and backwards. The spring loaded mechanism will engage and stay in the operated position until re-set. To disengage the parking brakes, firmly grasp the handbrake lever and pull upwards. Depress the ratchet release button in the end of the handbrake lever and return the lever to the horizontal position.
- Page 31 TM Series Operating & Safety Instructions Using base controls, cycle machine over complete envelope in accordance with the Operating Instructions. Cure any defects. Ensure that all safety devices and controls operate in accordance with the instructions. If necessary, perform a load test to establish the machine stability before putting the machine to work.
-
Page 32: Traction Drive
TM Series Operating & Safety Instructions TRACTION DRIVE On those trailer machines equipped primarily with fixed width axles, a traction drive system is an available option. This function allows the machine to be manoeuvred by one man, and provides the machine with the capability of ascending or descending a slope of 10% (5.7 degrees). - Page 33 TM Series Operating & Safety Instructions 4.7.2 DISENGAGING DRIVE Unless the machine has been manoeuvred to allow it to be coupled to a towing vehicle (as described in the appropriate section of this handbook), before disengaging the traction drive system the parking handbrake must be fully engaged. On no account disengage the traction drive system unless the handbrake is engaged, the wheels are securely chocked or the machine is connected to a towing vehicle.
-
Page 34: Emergency Controls
TM Series Operating & Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the EMERGENCY CONTROLS. -
Page 35: Responsibilities
TM Series Operating & Safety Instructions Responsibilities CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 36: Inspection/ Service Check List
TM Series Operating & Safety Instructions Inspection/Service/Pre-Hire Check list MACHINE SERIAL NO TOWING PASS FAIL Operation of tow coupling Operation of handbrake Operation of jacking wheel OUTRIGGERS Micro-switches secure Locating pins operating freely and oiled Outriggers operate smoothly Operation of each micro-switch and klaxon (if fitted) Operation of outrigger control valve and buttons Operation of each hydraulic outrigger Operation of each micro-switch including siren... - Page 37 TM Series Operating & Safety Instructions BOOM ROTATION PASS FAIL Boom rotation assembly and motor are secure Worm/wheel mesh correct, no excessive wear No end float of worm in housing Rotation gear wheel bolts secured Rotation guards secure PLATFORM Operation of control valve and buttons Operation of all booms over full range Cylinders are silent Basket levelling over full range...