Precision Digital Corporation PROVU PD6363 Instruction Manual
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Precision Digital Corporation PROVU PD6363 Instruction Manual

Dual pulse input rate/totalizer
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™ PD6363 Dual Pulse Input Rate/Totalizer
P
V
RO
U
Instruction Manual
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1/8 DIN Digital Panel Flow Rate/Totalizers with NEMA 4X, IP65 Front
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Dual Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs
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Rate, Total, and Grand Total for Each Input Channel
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 5, 10 or 24 VDC Flowmeter Power Supply
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2 or 4 Relays + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, MeterView Pro USB Programming Software
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No Assembly Required
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Gate Function for Display of Slow Pulse Rates
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K-Factor, Internal Scaling, or External Calibration
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E160849; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Input
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External 4-Relay, Dual Analog Output, & Digital I/O Expansion Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
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Light / Horn & Reset Button Accessory
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Control Station Accessory for Remote Operation
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3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
MeterView Pro
USB Install

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Summary of Contents for Precision Digital Corporation PROVU PD6363

  • Page 1 Wide Assortment of NEMA 4X Enclosures for up to Ten Meters • Light / Horn & Reset Button Accessory • Control Station Accessory for Remote Operation • 3-Year Warranty PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
  • Page 2 – do not use a different cable. DO NOT apply Limited Warranty AC or DC power to the meter while your PC is Precision Digital Corporation warrants this connected to the meter as it will disrupt the USB connection. You don’t even have to apply an input...

  • Page 3: Table Of Contents

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Table of Contents Introduction ......................6 Ordering Information ................... 6 Specifications....................... 9 General ......................9 Dual Pulse Inputs ..................10 Dual Rate/Totalizer ..................11 Relays ......................11 Isolated 4-20 mA Transmitter Output ............12 USB Connection ....................
  • Page 4 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting the Relay Operation (relay) ............34 Setting the Relay Assignment (asSign) ..........34 Setting the Relay Action (Act) ..............34 Programming Set and Reset Points............35 Setting Fail-Safe Operation..............35 Programming Time Delay ............... 35 Relay Action for Loss of 4-20 mA Input (Loop Break)......
  • Page 5 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ............ 14 Figure 2. Panel Mounting Details ..............14 Figure 3. Meter Dimensions - Side View ............14 Figure 4. Meter Dimensions - Top View ............14 Figure 5.

  • Page 6: Introduction

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Ordering Information Introduction Standard Models The P PD6363 is a multipurpose, easy to use digital dual pulse input rate/totalizer ideal for flow rate, 85-265 VAC 12-24 VDC Options Installed total, and flow control applications. Its superluminous Model Model LED digits make it easily readable in smoke, dust,...
  • Page 7 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Light / Horn Accessories Meter Shown in a PDA2301 Enclosure with MOD-LHRB1 Red Light / Horn and Button. Meter & Enclosure Sold Separately. Assembly Required. MOD-LH PDA-LH & PDA-BUTTON Model Description Model Description Red Light / Horn PDA-LHR...
  • Page 8 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual PDA2360 Control Stations Signal Splitter & Conditioner Accessories Model Description Signal Isolator with One 4-20 mA PD659-1MA-1MA Input and One 4-20 mA Output Model Description Signal Splitter with One 4-20 mA PD659-1MA-2MA Input and Two 4-20 mA Outputs PDA2360-E Emergency button...

  • Page 9: Specifications

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Specifications Power 85-265 VAC 50/60 Hz; 90-265 VDC, 20 W max; Options 12-24 VDC, 12-24 VAC, 15 W max. Powered over USB for configuration only. Except where noted all specifications apply to Fuse Required external fuse: UL Recognized, 5 A operation at +25°C.

  • Page 10: Dual Pulse Inputs

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Dual Pulse Inputs Maximum 30,000 Hz (10,000 for low voltage mag Input pickup) Frequency Two Inputs Field selectable: Pulse or square wave 0-5 V, 0-12 V, or 0-24 V @ 30 kHz; TTL; Input Pulse input: Greater than 300 k...

  • Page 11: Dual Rate/Totalizer

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Dual Rate/Totalizer Relays Rate Display -99999 to 999999, lead zero blanking. Rating 2 or 4 SPDT (Form C) internal and/or 4 Indication SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 Total Display 0 to 999,999;...

  • Page 12: Isolated 4-20 Ma Transmitter Output

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Isolated 4-20 mA Transmitter On-Board Digital Input (F4) Output Function Remote operation of front-panel buttons, acknowledge/reset relays, reset totals, Output Input channels A or B, rate, total, or grand reset max/min values. See Function Keys & Source total;...

  • Page 13: Compliance Information

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & c-UL Listed USA & Canada and operation of the meter. UL 508 Industrial Control Equipment UL File Number E160849 Front Panel UL Type 4X, NEMA 4X, IP65;...

  • Page 14: Panel Mounting Instructions

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout - 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details. •...

  • Page 15: Installation Overview

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”...

  • Page 16: Flowmeter Supply Voltage Selection (P+, P-)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Flowmeter Supply Voltage RELAY2 RELAY1 Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the Ch-A Ch-B factory configured to provide 24 VDC power for 1 2 3 4 5 6 7 8 COM S1+ S1- COM S2+...

  • Page 17: Power Connections

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Power Connections Power connections are made to a two-terminal connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention. There are separate models for low voltage and high voltage power.

  • Page 18: Modbus Rtu Serial Communications

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Modbus RTU Serial Switching Inductive Loads Communications The use of suppressors (snubbers) is strongly recommended when switching inductive loads to Serial communications connection is made to an prevent disrupting the microprocessor’s operation. RJ45 connector labeled M-LINK.

  • Page 19: F4 Digital Input Connections

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual F4 Digital Input Connections Analog Output Transmitter Power Supply A digital input, F4, is standard on the meter. This digital input connected with a normally open closure The internal 24 VDC power supply powering the across F4 and COM, or with an active low signal analog output may be used to power other devices, if applied to F4.

  • Page 20: External Relay, Analog Output, & Digital I/O Connections

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual External Relay, Analog Output, & Out 2 Out 3 + - + Digital I/O Connections The relay, dual analog output, and digital I/O expansion modules PDA1004, PDA1011, and PDA1044 are connected to the meter using a CAT5 cable provided with each module.

  • Page 21: Setup And Programming

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators The meter may either be scaled (SCALE) without applying an input, calibrated (Cal) by applying an input, or you may use the K-Factor menu to match the rate/totalizer with a flowmeter’s k-factor (pulse/unit of measure).

  • Page 22: Display Functions & Messages

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and Total* Total Set total decimal point...
  • Page 23 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description T dly D Lo-B Time delay Program automatic reset Display Display low value of time delay low B channel B dsplay...
  • Page 24 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description nm bus Tot a Modbus Assign relay to Modbus Reset Press Enter to reset register total A channel A total Tot b RLY 1*...

  • Page 25: Main Menu

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting Numeric Values Main Menu The numeric values are set using the Right and Up The main menu consists of the most commonly used arrow buttons. Press Right arrow to select next digit functions: Reset, Manual Control, Setup, and and Up arrow to increment digit value.

  • Page 26: Setting Up The Meter (Setup)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting Up the Meter (setup) The Setup menu is used to select: Total enable/disable and channel A and B input modes Units for A & B rate, total & grand total, and C Decimal positions for A &...

  • Page 27: Setting The Input Signal (Input)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting the Dual-Input Mode (nmode) Setting the Input Signal (Input) The Mode menu is used to set the functions of the There are two internal slide switches, located inside dual input and total. The inputs may be configured for the rear meter housing to the left of the input independent one-directional total operation, bi- connector, which must be configured according to the...

  • Page 28: Figure 33. Dual Input Mode (Ud Bi)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Quadrature Input Type 4 (quad 4) Ch-B Totalizer Add/Subtract by Digital Input (ud BI) Total of channel B will add or subtract as determined by the state of a digital input. Channel B total will add at each falling edge if an assigned digital input is high, and subtract at each rising edge if an assigned digital input is low.

  • Page 29: Setting The Rate, Total, & Grand Total Units/Tags (Units)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting the Decimal Point (dEc pt) Setting the Rate, Total, & Grand Total Units/Tags (units) The decimal point for any channel, rate, total, or grand total, may be set with up to five decimal places Enter the channel A and B rate, total, grand total, and or with no decimal point at all.

  • Page 30: Programming The Rate/Totalizer (Prog)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Programming the Rate/Totalizer Input Calibration Method (InCAL) There are three methods of calibrating (or scaling) the (prog) display for each input channel to show the correct The meter may either be scaled (SCALE) without engineering units.

  • Page 31: Scaling The Meter For Channel A (Scal-A)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Total & Grand Total Setup (tsetup) on page 32) and Scaling the Meter for Channel A the meter will display 13.2 gal/min at 1000 Hz (SCal-A) Error Message (Error) An error message indicates that the calibration or scaling process was not successful.

  • Page 32: Calibrating The Meter With External Source (Cal-A, Cal-B)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Calibrating the Meter with External Total & Grand Total Setup (tsetup) Source (CAL-A, CAL-B) The time base and total and grand total conversion factors for input channels A and B are located in the To scale the meter without a signal source, refer to Totalizer Setup menu.

  • Page 33: Setting The Display Parameters & Intensity (Dsplay)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting the Display Parameters & Display Parameter Menu Intensity (dsplay) Display line 1 (line 1) can be programmed to display: Ch-A rate (D Ch-A) Ch-B rate (D Ch-B) Ch-C math channel (D Ch-C) Toggle Ch-A &...

  • Page 34: Setting The Relay Operation (Relay)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting the Relay Operation Setting the Relay Assignment (asSign) (relay) Relays may be assigned to Channel A (rate, total, or This menu is used to set up the assignment and grand total), Channel B (rate, total, or grand total), operation of the relays.

  • Page 35: Programming Set And Reset Points

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Programming Set and Reset Points The following graph shows the loop break relay operation for a high alarm relay. High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point.

  • Page 36: Low Alarm Operation (Set < Reset)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it. Note: Relay coil is energized in non-alarm condition.

  • Page 37: Pump Alternation Control Operation

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Pump Alternation Control Operation Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

  • Page 38: Relay Operation Details

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Front Panel LEDs Relay Operation Details The LEDs on the front panel provide status indication Overview for the following: The relay capabilities of the meter expand its Status Status usefulness beyond simple indication to provide users Alarm 1 Alarm 5 with alarm and control functions.

  • Page 39: Non-Latching Relay (Auto)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared).

  • Page 40: Setting Up The Interlock Relay (Force On) Feature

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Setting Up the Interlock Relay Scaling the 4-20 mA Analog (Force On) Feature Output (Aout) Relays 1-4 can be set up as interlock relays. To set The 4-20 mA analog outputs can be scaled to provide up the relays for the interlock feature: a 4-20 mA signal for any display range selected.

  • Page 41: Setting Up The Password (Pass)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will the programmed parameter settings, to restrict the display the message Locd (Locked) when the Menu ability to reset the totals and grand totals, and to...

  • Page 42: Advanced Features Menu

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages Display Parameter Action/Setting To simplify the setup process, functions not needed nmath for most applications are located in the Advanced Math Select the channel C math function Features menu.

  • Page 43: Gate Function (Gate)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Gate Function (Gate) Advanced Features Menu & Display Messages Display Parameter Action/Setting The gate function (Gate) is the first option in the Advanced Features menu. There are two settings for Calib Calibrate Calibrate 4-20 mA the Gate, low gate (Lo G) and high gate (Hi G).

  • Page 44: Contact De-Bounce Filter (Filter)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Contact De-Bounce Filter (FiLter) Modbus RTU Serial Communications (serial) The filter function (Filter) is the second option in the Advanced Features menu. The filter function (FiLter) The meter is equipped with serial communications can be used for applications where the meter is set up capability as a standard feature using Modbus RTU to count pulses generated by switch contacts.

  • Page 45: Select Menu (Select)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Select Menu (SElect) The Select menu is used to select the input signal conditioner applied to the inputs, math function for A & B, constants, low-flow cutoff, total count direction (up or down from a preset amount), and analog output programming. Multi-point linearization is part of the linear function selection.

  • Page 46: Math Function (Nmath)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Math Function (nmath) Math Constants (Const) The Math menu is used to select the math function The Math Constants menu is used to set the that will determine the channel C value. These math constants used in channel C math.

  • Page 47: Totalizer Count Up/Down (Count)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Totalizer Count Up/Down (Count) The totalizer count up/down menu may be used to program the total and grand total to either count up from 0 when reset or count down from a programmed value when reset. Total and grand total may have their countdown numbers programmed individually from 0 to 999999.

  • Page 48: Programmable Function Keys User Menu (User)

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description Scrolls values for A, B & C when The User menu allows the user to assign the front activated.
  • Page 49 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Function Keys & Digital I/O Available Settings Display Description Rst gb Reset grand total for channel B nmenu Mimic the menu button functionality (digital inputs only) rigHt Mimic the right arrow/F1 button functionality (digital inputs only) Mimic the up arrow/F2 button functionality (digital inputs only)

  • Page 50: Meter Operation

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Meter Operation Function Keys Operation During operation, the programmable function keys The meter accepts two input channels (A and B) of operate according to the way they have been either pulses (e.g. ±40 mV to ± 8V), square wave programmed in the Advanced Features –...

  • Page 51: Troubleshooting

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual.

  • Page 52: Factory Defaults & User Settings

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings Parameter Display Default Setting The following table shows the factory setting for most of the programmable parameters on the meter. Display line 1 D Ch-A Channel A Factory Defaults &...
  • Page 53 ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting Math nmath Sunm Math, channel C Adder Adder (constant P) 0.000 Factor Factor (constant F) user User F1 function key Reset max & min F2 function key Line 1 Max &...

  • Page 54: Troubleshooting Tips

    ™ PD6363 Dual Analog Input Rate/Totalizer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities.

  • Page 55: Eu Declaration Of Conformity

    EN 55022:2010, EN 61000-6-2:2005, EN 61010-1:2010, and EN 61326:2013 and there were no major technical changes affecting the latest technical knowledge for the products listed above. Product Markings: Signed for and on behalf of Precision Digital Corporation: Name: Jeffrey Peters Company:...
  • Page 56 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com LIM6363_H SFT065 Ver 4.010 & up...

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