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PD8 Series ProtEX-MAX
Supplemental Instruction Manual
Modern, Sleek and Practical Enclosure
Display Mountable at 0°, 90°, 180°, & 270° Degrees
Explosion-Proof, IP68, NEMA 4X Enclosure
®
P
V
, Trident X2, or Vigilante
RO
U
SafeTouch
Flanges for Wall or Pipe Mounting
®
Modbus
RS-485 Serial Communications Standard on Most Models
Free MeterView
All Models Include Sunlight Readable Displays
PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA
Tel (800) 343-1001 • Fax (508) 655-8990
®
Through-Glass Button Programming
®
and MeterView
®
II Functionality
®
Pro Software
www.predig.com
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Related Manuals for Precision Digital Corporation ProtEX-MAX PD8 Series
Summary of Contents for Precision Digital Corporation ProtEX-MAX PD8 Series
- Page 1 RS-485 Serial Communications Standard on Most Models ® ® Free MeterView and MeterView Pro Software All Models Include Sunlight Readable Displays PRECISION DIGITAL CORPORATION 89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
- Page 2 Limited Warranty Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of ship- ment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.
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Page 3: Introduction
PD8 Series Explosion-Proof Instrument Supplemental Manual INTRODUCTION The ProtEX-MAX has been designed to offer the functions and features of any , Trident X2, or Vigilante II model in a great looking full-approved explosion- proof product. The PD8 series is not just a 1/8 DIN meter mounted in an explosion- proof housing;... -
Page 4: Model Number Descriptions
PD8 Series Explosion-Proof Instrument Supplemental Manual MODEL NUMBER DESCRIPTIONS Integrated Model Description Functionality PD8-154 4 Point Alarm Annunciator Vigilante II PD154 PD8-158 8 Point Alarm Annunciator Vigilante II PD158 PD8-765 Large Display Universal Input Meter Trident X2 PD765 PD8-6000 Process Meter PD6000 PD8-6060 Dual-Input Process Meter... -
Page 5: Table Of Contents
PD8 Series Explosion-Proof Instrument Supplemental Manual Table of Contents INTRODUCTION ---------------------------------------------------------------------- 3 MODEL NUMBER DESCRIPTIONS --------------------------------------------- 4 Ordering Configuration Example -------------------------------------------------------- 4 SPECIFICATIONS -------------------------------------------------------------------- 7 Instrument Specifications ----------------------------------------------------------------- 7 General ------------------------------------------------------------------------------------------- 7 Serial Communications --------------------------------------------------------------------- 7 ... - Page 6 PD8 Series Explosion-Proof Instrument Supplemental Manual Table of Figures Figure 1: Integrated Vigilante II (PD8-154-6 & PD8-158-6) Required Connections ..................14 Figure 2: Integrated Vigilante II (PD8-154-7 & PD8-158-7) Required Connections ..................15 Figure 3: Integrated Trident X2 (PD8-765) Required Connections ..16 ...
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Page 7: Specifications
PD8 Series Explosion-Proof Instrument Supplemental Manual SPECIFICATIONS Except where noted all specifications apply to operation at +25°C. Instrument Specifications Refer to the data sheet and manual for the meter/controller integrated to the PD8. General CONNECTIONS Screw terminals accept 12 to 22 AWG wire ENCLOSURE Explosion-proof die cast aluminum with glass window, corrosion resistant epoxy coating, color: blue. -
Page 8: Digital Inputs & Outputs
PD8 Series Explosion-Proof Instrument Supplemental Manual Digital Inputs & Outputs Note: PD8 Series P integrated functionality models only. See notices and warnings on page 18. CHANNELS 4 digital inputs & 4 digital outputs per module One expansion module may be added for a total of 8 in- puts &... -
Page 9: Product Ratings And Approvals
PD8 Series Explosion-Proof Instrument Supplemental Manual Product Ratings and Approvals; Enclosure: Type 4X; IP66 Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1, T5/T6 Class I, Zone 1, AEx d, IIC Gb T5/T6 Zone 21, AEx tb IIIC T90°C;... -
Page 10: Compliance Information
PD8 Series Explosion-Proof Instrument Supplemental Manual COMPLIANCE INFORMATION Safety LOW VOLTAGE EN 61010-1:2010 DIRECTIVE Safety requirements for measurement, control, and laboratory use Electromagnetic Compatibility EMISSIONS EN 55022:2010 Class A ITE emissions requirements Radiated Class A Emissions AC Mains Class A Conducted Emissions IMMUNITY... -
Page 11: Safety Information
PD8 Series Explosion-Proof Instrument Supplemental Manual SAFETY INFORMATION WARNINGS Read complete instructions prior to installation and operation of the instrument. Installation and service should be performed only by trained service personnel. Service requiring replacement of internal sub-components must be performed at the factory. ... -
Page 12: Unpacking
PD8 Series Explosion-Proof Instrument Supplemental Manual Unpacking Remove the instrument from packing box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier. If any part is missing or the instrument malfunctions, please contact your supplier or the factory for assistance. -
Page 13: Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual CONNECTIONS WARNINGS Static electricity can damage sensitive components. Observe safe handling precautions for static-sensitive components. Use proper grounding procedures/codes. If the instrument is installed in a high voltage environment and a fault or installation error occurs, high voltage may be present on any lead or terminal. -
Page 14: Figure 1: Integrated Vigilante Ii (Pd8-154-6 & Pd8-158-6) Required Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual Required Connections on PD8-154-6 and PD8-158-6 Series Models ProtEX-MAX units with Vigilante II integrated functionality have two factory wired connectors. Four wires connect the remote switch inputs of the annunciator. Two wires connect the DC power supply on the main meter electronics to the ProtEX-MAX connector board. -
Page 15: Figure 2: Integrated Vigilante Ii (Pd8-154-7 & Pd8-158-7) Required Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual Required Connections on PD8-154-7 and PD8-158-7 Series Models Low voltage PD8-154-7 and PD8-158-7 models require low voltage power to be supplied to the power supply connector on the ProtEX-MAX connector board as well as to the integrated Vigilante II connections as described in the Vigilante II Instruction Manual. -
Page 16: Figure 3: Integrated Trident X2 (Pd8-765) Required Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual Required Connections on PD8-765 Series Models ProtEX-MAX units with Trident X2 integrated functionality have two factory wired connectors. A modular cable must connect from the rear of the integrated Trident X2 electronics to the ProtEX-MAX connector board. The Trident X2 integrated models also have a 5 position external switch connector wired from the rear of the integrated Trident X2 electronics to the ProtEX-MAX connector board as shown below. -
Page 17: Figure 4: Integrated Pro V U Required Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual Required Connections on PD8-6000, PD8-6060, PD8-6080, PD8-6081, PD8-6100, PD8-6200, PD8-6210, PD8-6300, PD8-6310, and PD8-7000 Series Models One factory installed M-LINK cable connects the integrated P electronics to the ProtEX-MAX connector board. Figure 4: Integrated P Required Connections... -
Page 18: Digital I/O Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual Digital I/O Connections ProtEX-MAX models with integrated P functionality have a 10 position terminal block for connecting the digital inputs and outputs. See Model Number Descriptions on page 4 for details on ProtEX-MAX integrated instruments. 5 VDC DI 1-4 DO 1-4... -
Page 19: External Switch Contacts
PD8 Series Explosion-Proof Instrument Supplemental Manual External Switch Contacts ProtEX-MAX models with integrated Vigilante II, P , or Trident X2 may be wired with external switch contacts. See Model Number Descriptions on page 4 for details on ProtEX-MAX integrated instruments. For Vigilante II Integrated Functionality Instruments The ProtEX-MAX includes a removable screw terminal connector with external switch contacts. -
Page 20: Figure 6: External Switch Contacts
PD8 Series Explosion-Proof Instrument Supplemental Manual For Trident X2 Integrated Functionality Instruments The ProtEX-MAX includes a removable screw terminal connector for external switch contacts. External switch contacts may be wired across the switch contact and COM on the connector labeled Trident X2 External Switch Connections in the Figure below. -
Page 21: Serial Communications Connections
PD8 Series Explosion-Proof Instrument Supplemental Manual Serial Communications Connections ProtEX-MAX instruments with integrated P and Trident X2 functionality have a 5 position terminal block for connecting RS-485 serial devices. See Model Number Descriptions on page 4 for details on ProtEX-MAX integrated instruments. Vigilante II integrated models do not have serial communications. -
Page 22: Figure 8: Rs-485 Wiring
PD8 Series Explosion-Proof Instrument Supplemental Manual Figure 8: RS-485 Wiring Notes: Termination resistors are optional and values depend on the cable length and characteristic impedance. Consult the cable manufacturer for recom- mendations. Refer to RS-232 to RS-485 Converter documentation for further details. Use shielded cable, twisted-pairs plus ground. -
Page 23: Figure 9: Rs-485 Two-Wire Multi-Drop Wiring
PD8 Series Explosion-Proof Instrument Supplemental Manual Figure 9: RS-485 Two-Wire Multi-Drop Wiring Notes: Termination resistors are optional and values depend on the cable length and characteristic impedance. Consult the cable manufacturer for recom- mendations. Refer to RS-232 to RS-485 Converter documentation for further details. Use shielded cable, twisted-pair plus ground. -
Page 24: Using Pro V U Serial Adapters
PD8 Series Explosion-Proof Instrument Supplemental Manual Using P Serial Adapters expansion modules and serial adapters are not included in the hazardous area approvals of the ProtEX-MAX. The PDA1232 and PDA8008 may be used only while the ProtEX-MAX is in a NOTICE safe area, and will disable some features while installed. -
Page 25: Operation
PD8 Series Explosion-Proof Instrument Supplemental Manual OPERATION Overview The following instructions detail the operation of features specific to the ProtEX-MAX. For information on using the features of the integrated meter or controller, including instrument programming, configuration, input, output, or display features, see the , Trident X2, or Vigilante II instruction manual. -
Page 26: Digital I/O
PD8 Series Explosion-Proof Instrument Supplemental Manual Digital I/O Digital inputs and outputs are only present on ProtEX-MAX models with integrated functionality. See Model Number Descriptions on page 4 for details on which instruments qualify. The ProtEX-MAX has four digital inputs and four digital outputs. External digital inputs can function similarly to the front panel function keys. -
Page 27: Figure 10: General Four-Wire Network Connection
PD8 Series Explosion-Proof Instrument Supplemental Manual introduction of "automatic" repeaters and high-impedance drivers/receivers, this number can be extended to hundreds of points (nodes) on a network. The cabling used for an RS-485 serial communications network should always be a high quality cable such as Belden 8162 or Alpha 6203C. A two-wire system requires two twisted pairs, and a four-wire system requires three twisted pairs (the extra twisted pair is needed for the signal ground). -
Page 28: Troubleshooting
PD8 Series Explosion-Proof Instrument Supplemental Manual TROUBLESHOOTING The ProtEX-MAX rugged design should make it unusual for the installer or operator to refer to this section of the manual. If the instrument is not working as expected, refer to the recommendations below. Troubleshooting Tips Symptom Check/Action... -
Page 29: Service
PD8 Series Explosion-Proof Instrument Supplemental Manual SERVICE WARNINGS Installation and service should be performed only by trained service personnel. Service requiring replacement of internal sub-components must be performed at the factory. Disconnect from supply before opening enclosure. Keep cover tight while circuits are alive. -
Page 30: Mounting Dimensions
PD8 Series Explosion-Proof Instrument Supplemental Manual MOUNTING DIMENSIONS All units: inches (mm) Figure 12: Enclosure Dimensions – Front View Figure 13: Enclosure Dimensions – Side Cross Section View... -
Page 31: Ec Declaration Of Conformity
EN 60079-0:2012 and there were no major technical changes affecting the latest technical knowledge for the products listed above. Community Directives: 94/9/EC ATEX Directive 2004/108/EC EMC Directive Name: Jeffrey Peters Company: Precision Digital Corporation Title: President Date: 08/01/2014... - Page 32 PD8 Series Explosion-Proof Instrument Supplemental Manual How to Contact Precision Digital For Technical Support: Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com For Sales Support: Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com ...
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