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Assembly and operating instructions
Ultromat
AFP and ATFP
®
2-Chamber Batch System with Terminal Boxes
(Rod Electrodes)
A0549
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part No. 986096
Original operating instructions (2006/42/EC)
BA UL 020 06/10 EN
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Related Manuals for ProMinent Ultromat AFP Series
Summary of Contents for ProMinent Ultromat AFP Series
- Page 1 Assembly and operating instructions Ultromat AFP and ATFP ® 2-Chamber Batch System with Terminal Boxes (Rod Electrodes) A0549 Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved.
- Page 2 ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-419 email: info@prominent.de Internet: www.prominent.com 986096, 1, en_GB © 2010...
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Page 3: Table Of Contents
Table of contents Table of contents Product identification Ultromat ..........5 ® 1.1 Product identification Ultromat ® AFP......5 1.2 Product identification Ultromat ATFP......5 ® 1.3 Front view Ultromat ® AFP/ATFP........5 1.4 Plan view Ultromat ® AFP/ATFP........6 1.5 About this product............ - Page 4 Table of contents 8.7 Operation of the System..........24 Operation of the system............26 9.1 Prerequisites for Correct and Proper Operation..26 9.2 Feeding the dry material feeder with powdered pol‐ ymer (ATFP)............... 26 9.3 Behaviour When Switching on Mains Power and in the Event of Mains Power Failure.......
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Page 5: Product Identification Ultromat
Product identification Ultromat® Product identification Ultromat ® Product identification Ultromat ® Ultromat AFP Type AFP 400 AFP 1000 AFP 2000 AFP 4000 Reservoir content 2x400 2x1000 2x2000 2x4000 (litre) Product identification Ultromat ATFP ® Ultromat ATFP Type ATFP 400 ATFP 1000 ATFP 2000 ATFP 4000 Reservoir content... -
Page 6: Plan View Ultromat Afp/Atfp
8. Feed pipe heating (ATFP) 4. Rod electrode filling level sensor 9. Inspection opening for reservoir 1 About this product The Ultromat AFP/ATFP from ProMinent is a preparation system ® for polyelectrolytes for connection to an external control. The Ultromat ®... - Page 7 Product identification Ultromat® The Ultromat ® ATFP can be used in any application where free- flowing synthetic powder polymers or liquid polymers have to be prepared for working solutions.
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Page 8: Safety Chapter
Safety chapter Safety chapter Ultromat ® Explanation of the safety information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed safety information and are provided as clear step-by- step instructions. -
Page 9: Correct And Proper Use
– All other uses or a modification of the system are only permitted with the written authorisation of ProMinent Dosiertechnik GmbH, Heidelberg! – The system is not designed for use in areas at risk from explosion! –... -
Page 10: Users' Qualifications
Customer service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well... -
Page 11: Information In The Event Of An Emergency
Safety chapter Information in the Event of an Emergency WARNING! Information in the Event of an Emergency Possible consequence: Fatal or very serious injuries. Switch off the system with the red-yellow mains switch. External control and control cabinet! The red-yellow mains switch is located on the opera‐ tor's side. -
Page 12: Ultromat ® Safety Information
Safety Information WARNING! Qualification of personnel Danger due to incorrect operation of the system The operating personnel must be instructed by a ProMinent service technician" (When the system is first operated) The operating instructions must be available by the system! WARNING! -
Page 13: Transport And Storage Of The System
Transport and Storage of the System Transport and Storage of the System Transport and Storage of the System CAUTION! Fractures in plastic material may result from incorrect loading – Only move the Ultromat ® system when empty – The reservoir wall may not be subjected to point loads –... -
Page 14: Information On The System
Information on the system Application The Ultromat ® AFP/ATFP manufactured by ProMinent is a polye‐ lectrolyte preparation system. Design Almost all commercially available polymers can be used. Concentrations of 0.05 to 0.5 % can be set. The viscosity of the polymer solution produced may not exceed 1500 mPas. - Page 15 Information on the system Ultromat AFP 1000 2000 4000 External fuse 25 A 25 A 25 A 25 A Agitator 1+2 Power 0.75 kW 1.1 kW 2.2 kW 3.0 kW Speed (50 Hz) 750 rpm 750 rpm 750 rpm 750 rpm Enclosure rating IP 55 IP 55...
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Page 16: Design And Function
Design and function Design and function Description of the Component Assem‐ blies Reservoir The PP reservoir is divided into two separate chambers, so that a sufficient maturing time for the polymer solution can be ensured. The division of the reservoir prevents the matured and freshly pre‐ pared solution from mixing and ensures continuous discharge. -
Page 17: Flush Fitting Afp
Design and function Flush fitting AFP The flush fitting ensures that the polymer is intensively wetted with preparation water. A0556 Fig. 5: Flush fitting 1. Shut-off valve 2. Pressure reducer 3. Solenoid valve 4. Flow meter float 5. 3/2-way motor-driven ball valve 6. -
Page 18: Terminal Box
Design and function Terminal Box The Ultromat has a terminal box for connection to an external ® control. The control is provided by the operator. Crane Lifting Lugs A suitable hoisting can be attached to the four crane lifting lugs. Ultromat ®... -
Page 19: Assembly And Installation
Assembly and Installation Assembly and Installation The system is fully pre-assembled ex works. The cabling between the terminal box and the electrical power units is fully installed. Assembly WARNING! High fill weight in the system Possible consequence: Fatal or very serious injuries. Ensure that the position of the system can bear the weight of the system when full. -
Page 20: Installation - Electrical
Assembly and Installation Installation - Electrical WARNING! Danger of electric shock! Possible consequence: Fatal or very serious injuries – The electrical installation may only be performed by a qualified electrician – Always disconnect the system from the mains power supply and prevent it from being re-con‐ nected before undertaking any installation work in the electrical connections –... -
Page 21: Control
Control Control The Ultromat AFP and ATFP systems do not have a control. The ® control is provided by the operator. Terminal boxes AFP/ATFP The following electrical equipment is connected to the terminals in the terminal box: Terminal box Agitator 1, 400 V Agitator 2, 400 V Heating for dry material feeder, 230 VAC, 45 W (control via integral timer relay) -
Page 22: Commissioning
Commissioning Commissioning Assembly, Preparatory Work CAUTION! Initial commissioning Possible material damage – It is essential that the mechanical and electrical connections are checked to ensure that they are correct prior to initial commissioning – Ensure that the voltage, frequency and current type applied in the terminal box matches the data on the specification label –... -
Page 23: Calibrating The Dry Material Feeder
Commissioning Calibrating the Dry Material Feeder Required material: Weighing scales PE bag (capacity min. 500 g) Calibration Loosen the screw couplings to dismantle the flush fitting. Hold the PE bag (capacity min. 500 g) under the metering pipe and fill for 1 minute. ð... -
Page 24: Adjusting The Capacitive Sensor
Commissioning Water supply Concentration Metering rate of dry material feeder / concentrate pump 14,000 l/h 0.3 % 42.0 kg/h 14,000 l/h 0.4 % 56.0 kg/h 14,000 l/h 0.5 % 70.0 kg/h Adjusting the Capacitive Sensor The capacitive sensor for reporting a shortage of powder in the dry material feeder must be checked and possibly adjusted. - Page 25 Commissioning Start up the system ð the system starts up and begins the automatic prepara‐ tion process.
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Page 26: Operation Of The System
Operation of the system Operation of the system Prerequisites for Correct and Proper Operation NOTICE! Instructed personnel – The system may only be operated by instructed personnel! Prerequisites: Correct setting of the operating parameters. Feeding the dry material feeder with powdered polymer (ATFP) CAUTION! Danger of slipping! Mixtures of polymer and water are slippery! -
Page 27: Disposal
Operation of the system Disposal NOTICE! Regulations – Please observe the currently applicable local regu‐ lations (specifically with regard to electronic waste) – Please also read the operating instructions for the other equipment (dry material feeder, pumps ...) For Germany: The cleaned used parts can be disposed of at municipal waste collection points. -
Page 28: Incorrect Operation Of The System
Incorrect Operation of the System Incorrect Operation of the System The incorrect position of the discharge valves can result in mal‐ function The incorrect position of the shut-off valves in the water supply line can result in malfunction Unauthorised persons must be prevented from entering or changing operating parameters The maximum viscosity of 1500 mPas may not be exceeded when setting the concentration on the external control... -
Page 29: Troubleshooting
11.1 Unspecified Malfunctions Should a problem occur, which is not included in this list or should a listed fault not be remedied by the suggested troubleshooting measures, please contact ProMinent Customer Services without delay. 11.2 Sensors It should first be considered with every fault analysis that a capaci‐... -
Page 30: Maintenance
Maintenance Maintenance The following components have to be maintained regularly. The intervals should be based on operating conditions. 12.1 Dry Material Feeder Inspect the dry material feeder Check the dry material feeder regularly during operation to ensure that it is working correctly Check whether the powdered polymer is being metered cor‐... -
Page 31: Spare Parts And Accessories
Spare Parts and Accessories Spare Parts and Accessories Source Spare parts and accessories can be purchased from our Customer Service department. -
Page 32: Appendix
Appendix Appendix MSR diagram: Ultromat RI flow dia‐ gram ® AFP/ATFP A0555 Fig. 6: Ultromat RI flow diagram ®... - Page 33 Appendix A0553 Fig. 7: Ultromat RI flow diagram ® ATFP...
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Page 34: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity Fig. 8: EC Declaration of Conformity... -
Page 35: 16 Index
Index 16 Index 1, 2, 3 ... 1500 mPas............28 mPas..............14 Accessibility............19 Nominal discharge capacity......... 14 Accessories............31 Agitators............... 17 Operation............. 26 Application............14 options..............18 Assembly.............. 19 Power socket............17 Calibration............23 PP Reservoir............16 Capacitive sensor..........24 Propellers............
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