ProMinent CHLORINSITU IIa XL Assembly And Operating Instructions Manual
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ProMinent CHLORINSITU IIa XL Assembly And Operating Instructions Manual

Chlorine electrolysis system
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Assembly and operating instructions
Chlorine electrolysis system
CHLORINSITU IIa XL
EN
A3326
Target group: trained users
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 990307
Original operating instructions (2006/42/EC)
Version: BA CI 024 09/22 EN

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Summary of Contents for ProMinent CHLORINSITU IIa XL

  • Page 1 Assembly and operating instructions Chlorine electrolysis system CHLORINSITU IIa XL A3326 Target group: trained users Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents Description of the system............5 1.1 Product................. 5 1.2 Operation and monitoring..........6 1.3 PID flow diagram............7 1.4 Description..............9 1.4.1 Basic substances required......... 9 1.4.2 Water quality.............. 9 1.4.3 Sound pressure level..........10 1.4.4 Protection against contact and moisture (IP)...
  • Page 4 Table of contents 8.9.1 After 10 minutes of production......... 35 8.9.2 After 30 minutes of production......... 35 8.9.3 After 1 hour of production........35 8.9.4 After 4 hours of production........36 8.9.5 After 1 day of production.......... 36 Maintenance and repair............37 9.1 Preparation for maintenance........

  • Page 5: Description Of The System

    Description of the system Description of the system A3358 Fig. 1: Schematic diagram of a system. The system is used for water disinfection: Drinking water Cooling tower Different types of process water Swimming pools etc. INFORMATION: NaOCl is susceptible to ageing. We recommend continuously consuming the NaOCl to minimise the production of by-products.

  • Page 6: Operation And Monitoring

    Description of the system 1.2 Operation and monitoring All components and safety functions are monitored and operated using a multicoloured touchscreen. The system stops if a fault occurs. A message is shown on the touchscreen. The systems are equipped as standard with a VPN router and thus also with remote control.

  • Page 7: Pid Flow Diagram

    Description of the system 1.3 PID flow diagram A3327 Fig. 2: PID flow diagram showing the CIIa 5 kg/h...
  • Page 8 Description of the system Tab. 2: PID flow diagram legend Number Name Description Standard FCV3 Check valve, electrolysis cells To avoid NaCIO backwashing Total flow Measurement of the product flow Water flow and temperature Measurement of the incoming water flow and the temperature HV31 Volumetric adjustment valve...

  • Page 9: Description

    Description of the system Number Name Description Standard LS141 Leak monitor, collection pan, Float switch in the collection pan of the Optional degassing tank degassing tank LT12 Degassing tank ultrasound Liquid level measurement in the degassing sensor tank Degassing tank fan Fan to dilute hydrogen to 25% of the LEL (Lower Explosion Limit) QAH12...

  • Page 10: Sound Pressure Level

    Description of the system It is necessary to feed water that meets certain specifications for the safe and correct operation of the system. It is important to adhere to these specifications as only then can the service life of the membrane cell be guaranteed. Tab.

  • Page 11: Safety

    Safety Safety 2.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme.
  • Page 12 Safety Type of information Hints on use and additional information. Source of the information. Additional measures. Denotes hints on use and other useful informa‐ – tion. It does not indicate a hazardous or dam‐ aging situation.

  • Page 13: User Qualification

    Safety 2.2 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 14: General Safety Information

    Safety 2.3 General safety information WARNING! Warning of hydrogen and supply voltage Only allow authorised technical personnel to open the system cabinet. WARNING! Warning of chemicals The lid of the product tank must be tightly closed as soon as product or hydrogen is present in the product tank.

  • Page 15: Storage And Transport

    Storage and transport Storage and transport 3.1 Storage Storage of the system in unsuitable ambient conditions. Unsuitable ambient conditions can result in malfunctions and faults in the installed system. When the system is in operation, these malfunctions and faults can lead to hazards to personnel. Store the system in its original transport packaging in a sealed room: At a temperature of between 5 °C ...

  • Page 16: Components Of The System

    Components of the system Components of the system 4.1 Softener system The system comprises a minimum of 2 cabinets: The production cabinet, The safety control cabinet (SCC). – With smaller systems (≦10 kg) the rectifier is also accom‐ modated in this SCC cabinet. There are additional cabinets for the rectifier for systems with a production rate of ≧...

  • Page 17: Degassing Tank

    Components of the system 4.3 Degassing tank FS13 FT13 A3334 Fig. 3: Degassing tank The fan, air flow sensor and other connectors can be mounted as shown on the drawing. Make sure that the position of the degassing tank is stable and that there are no foreign bodies that could cause a leak in the tank floor.
  • Page 18 Components of the system Diagram Status The installation of a trap in the NaClO line coming from the system is not permitted A3336 The line should always be installed upwards. If you are using a higher degassing tank, the upward line may not exceed a height difference of 5 metres because of problems with back pressure.

  • Page 19: Rectifier

    Components of the system 4.4 Rectifier WARNING! Danger of electric shock. Make sure that no main power cable is energised before connecting the main power cable of the safety control cabinet (SCC). A part of the safety control cabinet (SCC) remains energised during maintenance or repair even if the main switch is turned off.

  • Page 20: Brine Metering Station

    Components of the system The cables need to be routed in a stable cable conduit with a min‐ imum spacing of 0.5 cm from each other. No cables are included in the scope of delivery. Please contact the manufacturer of the system if cables are required.

  • Page 21: Requirements Regarding The Installation Place

    Requirements regarding the installation place Requirements regarding the installation place Ensure that the floor of the room has sufficient load-bearing capacity to bear the weight of the filled system. The floor must be even and horizontal. At a height of 100 cm, the system may be deflected by a max‐ imum of 0.4 cm.

  • Page 22: Installation And Assembly

    Installation and assembly Installation and assembly 6.1 Assembly and installation User qualification, mechanical/hydraulic installation: trained Ä Chapter 2.2 ‘User qualification’ and qualified personnel on page 13 User qualification, electrical installation: Electrical technician Ä Chapter 2.2 ‘User qualification’ on page 13 Ensure that the installation site meets the following condi‐...
  • Page 23 Installation and assembly Product tank K Brine tank Control cabinet M Production cabinet N Softener with frame X Metering station Place the brine tank (K) and optionally an external product tank in their intended positions. Preferably position the brine tank in the direct vicinity of the system. Remove all objects from the contact faces of the brine tank and the external product tank, even the smallest foreign bodies.

  • Page 24: Installation Check-List

    Installation and assembly 6.2 Installation check-list Installation process Tick Check whether the installation site complies with the guidelines governing temperature, safety, space, humidity etc. Clear the space in which the system is to be installed. Remove all packaging from and out of the system. Check whether the system has suffered damage during transport or exhibits other damage.

  • Page 25: Operation

    Operation Operation Ä Chapter 2.2 ‘User User qualification, operation: trained user qualification’ on page 13 Check the points in section 8 before switching on the system. The system can be switched on using the main switch on the safety control cabinet. There are also multiple main switches if there are multiple rectifier units.

  • Page 26: System Bar

    Operation 7.2.1 System bar The system bar is visible in every operating screen and offers: An information button, System information, An alarm button A button for the next or previous screen. The system bar shows the current status of the system, e.g. System mode >...

  • Page 27: Cell Overview

    Operation Overview 22.06.2021 14:21:36 Voltage supply Running 14.1 V Water valve Ready Degassing tank Volume = 393 l Requirement: Brine pump Running Room temperature 16.4 °C A3347 System mode Production Fig. 11: Overview The Overview screen is the overview to view current production. The values of the rectifier, control of the water valve and brine pump are visible.

  • Page 28: Degassing Tank Overview

    Operation 7.6 Degassing tank overview Degassing tank overview 22.06.2021 14:42:56 high Airflow OK running A3349 Production System mode Fig. 13: Degassing tank overview The degassing tank overview provides information on the current liquid level, the safety limit switch and the fan air flow. 7.7 On/off switch INFORMATION: Switching off individual components of the system will result in no production taking place and various alarms being...

  • Page 29: Alarms

    Operation 7.8 Alarms Alarms 22.06.2021 15:01:32 Collective alarm Power supply - Conductivity too high Flow - Conductivity too low Temperature - Water hardness faulty - Brine metering error contact Level alarm Collective alarm Emergency stop Acknowledge A3352 System mode Production Fig.

  • Page 30: Commissioning

    Commissioning Commissioning Ä Chapter 2.2 ‘User User qualification, commissioning: Service qualification’ on page 13 8.1 Actions prior to commissioning Check that all preparations have been completed correctly prior to starting commissioning. Commissioning is divided into 2 phases. Solve or eliminate problems or other discrepancies on the installa‐ tion prior to commissioning.

  • Page 31: Water Hardness Measurement

    Commissioning 8.2 Water hardness measurement If you do not know whether the water hardness is below 30 °dH: Check the hardness of the supply water using a test kit e.g. order no. 17110949, van den Heuvel Watertechnologie b.v. How to measure the water hardness: Fill the plastic measuring vessel up to the mark with water at the sample valve of the system.

  • Page 32: Water Supply

    Commissioning 8.3 Water supply Ensure that the water supply conforms to the specification. The water supply coming from the drinking water supply is connected to the softener system. From the softener system, the water line sup‐ plies the brine tank and the system with softened water. There is a possibility that the pressure may have to be adjusted with further commissioning to achieve the product flow.

  • Page 33: Commissioning Work

    Commissioning Check the current signal from the ultrasound device by con‐ trolling the actual volume on the display. Check the setpoint for the required level in the supply tank. The setpoint may not be more than 85% of the total tank volume.

  • Page 34: Adjustments

    Commissioning 8.8 Adjustments One of the conditions has not been met if the system does not start. All the conditions are met if the system starts. The following settings need to be carried out before activating the system: Both the flow sensor LS3 and also LS12 are set during the factory check, however it is essential that you check LS12 during commissioning.

  • Page 35: Monitoring

    Commissioning 8.9 Monitoring Please note that the concentration of the product can fluctuate during commissioning. It is advisable to measure this after a cer‐ tain production time. WARNING! Risk of injury from flying components or the product Never open the degassing tank when extracting samples of the product.

  • Page 36: After 4 Hours Of Production

    Commissioning 8.9.4 After 4 hours of production Take a sample of the product from the degassing tank. Analyse the concentration and pH value of the sample. We recommend using the titration method to measure the con‐ centration to measure whether the concentration is sufficient. Note that the concentration of the product can fluctuate during commissioning.

  • Page 37: Maintenance And Repair

    Maintenance and repair Maintenance and repair User qualification, maintenance: instructed personnel Ä Chapter 2.2 ‘User qualification’ on page 13 Periodical maintenance is required to guarantee the operational safety of the system. Maintenance packages are available for this periodical maintenance. In addition, regular checks need to be car‐ ried out.

  • Page 38: Maintenance Contracts

    Maintenance and repair 9.4 Maintenance contracts We recommend concluding a maintenance contract with the local branch office of the manufacturer if it is impossible to find locally authorised personnel to perform the maintenance. The manufactur‐ er’s technicians are trained in maintenance of the system and can support and advise you about how to maintain the system in a good condition.

  • Page 39: Checks

    Maintenance and repair 9.6 Checks 9.6.1 Daily checks Salt level in the brine tank. The water hardness upstream of the system. The ambient temperature. The water pressure. Check the system as part of your daily routine and pay partic‐ ular attention to leaks, discolouration, unusual noises and incorrect operation of the HMI.

  • Page 40: Decommissioning

    Decommissioning Decommissioning WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet.
  • Page 41 Decommissioning Make sure that the product is always disposed of neutralised and/or sufficiently diluted, referring to the material safety data sheets for the substances used. Dry the cells, pipework and the product tank etc. with very long periods of shut-down. To do this, open the threaded connectors and lids and use appropriate means to remove all liquids.

  • Page 42: Disposal Of Used Parts

    Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it.

  • Page 43: Ec Declaration Of Conformity For Machinery

    EC Declaration of Conformity for Machinery EC Declaration of Conformity for Machinery In accordance with the DIRECTIVE 2006/42/EC OF THE EURO‐ PEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. Van den Heuvel Watertechnologie B.V. Glashorst 114 NL - 3925 BV Scherpenzeel, Netherlands, hereby declare that the product specified in the following complies...

  • Page 44: Index

    Index Index Action, step by step ......2 Operation ......25 Ambient storage conditions .
  • Page 48 Netherlands Telephone: +31 (0)33-2778600 Fax: +31 (0)33-2778399 Email: info@vdhwater.nl Internet: www.vdhwater.nl 990306, 2, en_GB DTP and design: ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-215 Email: info@prominent.com Internet: www.prominent.com © 2022...

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