ProMinent DULCODES MP UVCb01A-03A Assembly And Operating Instructions Manual
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ProMinent DULCODES MP UVCb01A-03A Assembly And Operating Instructions Manual

ProMinent DULCODES MP UVCb01A-03A Assembly And Operating Instructions Manual

Uv system with electronic ballast
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Assembly and operating instructions
DULCODES MP UVCb01A-03A
UV system with electronic ballast
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 990570
Original operating instructions (2006/42/EC)
Version: BA DS 001 08/24 EN

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  • Page 1 Assembly and operating instructions DULCODES MP UVCb01A-03A UV system with electronic ballast Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents About this UV system............5 1.1 Intended use..............5 Safety..................6 2.1 Labelling of Warning Information........6 2.2 User qualification............8 2.3 Dulcodes safety information......... 9 2.4 Safety information on lamps containing mercury..10 2.5 Safety equipment............
  • Page 4 Table of contents 6.6 Assembly and connection of the UV sensor....45 6.7 Assembly and installation of the wiper motor..... 45 Commissioning..............46 7.1 Checking the programming of the control....46 7.2 Leak testing and ventilation of the reactor....46 7.3 Switching on the UV system........

  • Page 5: About This Uv System

    About this UV system About this UV system Application Dulcodes UV systems are used for the photochemical treatment and to support the disinfection of: Drinking water Process water Swimming pool water In the treatment of swimming pool water, harmful substances (e.g. chloramines) can be effectively reduced by UV radiation and germs that are difficult to combat even with chlorine can be safely killed.

  • Page 6: Safety

    Safety Safety 2.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme.
  • Page 7 Safety Type of information Hints on use and additional information. Source of the information. Additional measures. Denotes hints on use and other useful informa‐ – tion. It does not indicate a hazardous or dam‐ aging situation.

  • Page 8: User Qualification

    Safety 2.2 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 9: Dulcodes Safety Information

    Safety 2.3 Dulcodes safety information WARNING! UV-C radiation Possible consequence: Serious injuries UV-C radiation is harmful to the eyes and skin – Only operate the UV lamp when it is fully UV-C fitted and installed – Install the UV lamp into the UV system in accordance with the regulations prior to com‐...

  • Page 10: Safety Information On Lamps Containing Mercury

    Safety CAUTION! Unauthorised operating parameters Possible consequence: Material damage Ensure that: – The installation place is dry and frost-free – There is guaranteed protection for the UV system from chemicals, dyes and vapours – The ambient temperature and the radiation temperature in the direct vicinity of the system do not exceed 40°C –...

  • Page 11: Safety Equipment

    Safety CAUTION! Escape of mercury in the event of lamp glass breakage If a lamp breaks, mercury can escape and cause increased mercury vapour levels in the room. – Ventilate the room to remove the gaseous mer‐ cury in the room air. –...

  • Page 12: Information In The Event Of An Emergency

    Safety 2.6 Information in the Event of an Emergency In the event of an emergency, switch the red-yellow main switch on the side of the control cabinet to OFF or disconnect from the mains power supply.

  • Page 13: Storage, Transport And Ambient Conditions

    Storage, transport and ambient conditions Storage, transport and ambient conditions 3.1 Permissible ambient conditions During storage Permissible ambient temperature: - 20 °C ... + 60 °C. Humidity: maximum 95% relative air humidity, non-condensing. Other: no dust, no direct sunlight. During operation Permissible ambient temperature: + 5°C ...

  • Page 14: Operating Statuses

    Operating statuses Operating statuses Rinse valves do not form part of the scope of delivery Rinse valves do not form part of the scope of delivery of the UV system and are provided sepa‐ rately by the operator on site. The water to be treated flows through the stainless steel radiation chamber past the UV lamp.

  • Page 15: Commissioning Rinsing

    Operating statuses The UV sensor monitors the UV lamps. As soon as the UV output has exceeded the minimum radiation intensity and commissioning rinse time has elapsed, the UV system switches to normal mode. If the minimum radiation intensity is not exceeded within the max‐ imum permissible warm-up time (which equates to the commis‐...

  • Page 16: Control Of The Automatic Wiper

    Operating statuses 4.6 Control of the automatic wiper General information about wiper con‐ The wiper is driven by an electric motor that has the following trol inputs and outputs: Motor, clockwise rotation Motor, anticlockwise rotation Pulse output Motor, fault There is also a magnetic limit switch that monitors the start position of the wiper.

  • Page 17: Free Rinsing

    Operating statuses Regular wiping An automatic wiper cycle starts after expiry of the set interval time. This function cannot be deactivated. In the event of a wiper fault, the UV system issues a warning mes‐ sage, but the UV system remains in operation. 4.8 Free rinsing If the radiation intensity drops below a certain threshold, it may be because the water in the radiation chamber is dirty.

  • Page 18: Behaviour In The Event Of Supply Voltage Failure

    Operating statuses 4.13 Behaviour in the event of supply voltage failure If the power fails, the UV system returns to the operating status in which it was before the power failure once the power supply has been reconnected. When operation starts, all pending faults are reset if these faults are no longer present.

  • Page 19: Operation

    Operation Operation The unit is operated by a touchscreen as a combined input and output interface between man and machine (HMI). The capacitative touchscreen display provides an overview of all functions. After a period of time, the touchpad will be locked for input. Ä...
  • Page 20 Operation Login Login System designation 2018-06-22 14:21:28 Select user A2532 Fig. 3: Login interface User selection Login System designation 2018-06-22 14:21:28 alias User1 Service Name User2 User Select user A2533 Fig. 4: User selection interface PIN input PIN input Login System designation 2018-06-22 14:21:28...

  • Page 21: Operating Elements And Displays

    Operation 5.2 Operating elements and displays Swiping and tapping on the start screen gives your different views and you can configure the system.

  • Page 22: Operating Elements

    Operation 5.2.1 Operating elements Fig. 6: Individual operating elements Tab. 2: Operating elements. Picto. Designation Meaning and function Active pictograms are highlighted, while inactive pictograms remain dimmed. Only the active pictograms can be actuated. Quick access ‘hamburger’ menu) This key immediately opens the quick access menu ( .

  • Page 23: Screens

    Operation 5.2.2 Screens Process screen Fig. 7: Process screen This screen provides an overview of the system and measured values. The operating status of the system is indicated by the border. Border Operating status Blue Cooling down Green Normal mode Orange Radiation intensity below the warning threshold...
  • Page 24 Operation The view and measured value window can be configured. Screen recorder Fig. 9: Screen recorder The screen recorder logs all the activities and measured values of the system. Tapping on the screen recorder displays a detailed view of the measured values at specific points in time.

  • Page 25: Menus

    Operation Menu item Destination of the menu item System settings Ä Chapter 5.3.2 ‘ System settings’ on page 26 Ä Chapter 5.3.2.15 ‘Help Help topics topics’ on page 29 Ä Chapter 5.3.2.14 ‘Info’ Info on page 29 Service Ä Chapter 5.3.3 ‘Service menu’ on page 29 Screen recorder Ä...

  • Page 26: System Settings

    Operation 5.3.2 System settings Further system settings can be configured in this menu. Menu item Sub-menu item Destination of the menu item Login Login/Logout Ä Chapter 5.3.2.1 ‘Login’ on page 27 Language Set the operating language Ä Chapter 5.3.2.2 ‘Language’ on page 27 Display Date &...
  • Page 27 Operation Menu item Sub-menu item Destination of the menu item Operating instructions Ä Chapter 5.3.2.16 ‘ProMinent Direct Service’ Prominent Direct PM Service Service on page 29 Ä Chapter 5.3.2.17 ‘Gateway’ on page 29 Gateway ModBus (TCP) OPC_UA (IP BACnet (IP) Ä...
  • Page 28 Operation System functions You can select the following functions here: System: Reboot Start update Restart application 5.3.2.6 Network You can configure the following network settings here: Network configuration Default gateway Domain Name Server (DNS) 5.3.2.7 Web services You can configure web services and the intranet here. The unit is delivered with web services disabled.

  • Page 29: Service Menu

    In the event of an email alert and maintenance request, the inputted details will be passed on. 5.3.2.15 Help topics You can find help with navigation and using the system here 5.3.2.16 ProMinent Direct Service 5.3.2.17 Gateway You can configure the different gateways here. Available gateways: Modbus TCP-IP...
  • Page 30 Operation Menu item Sub-menu Ä Chapter 5.3.3.1 ‘Calibration Service Calibration factor factor’ on page 30 Ä Chapter 5.3.3.2 ‘Delay thresh‐ Delay thresholds olds’ on page 31 Permit emergency mode Ä Chapter 5.3.3.2 ‘Delay thresh‐ olds’ on page 31 Position wiper Ä...
  • Page 31 Operation NOTICE! The UV sensor is factory-calibrated and does not usually require any further calibration. Sensor calibration must be undertaken if the dis‐ played sensor signal deviates significantly from the reference radiation intensity stated in the data sheet. The minimum radiation intensity cannot therefore be achieved.

  • Page 32: Commissioning Menu

    Operation 5.3.3.5 Clear lamp data The operating hours and the number of lamp switch-ons for each lamp can be zeroed in this menu. The lamp data can only be reset when the lamps are switched off. The total operating hours of the system remain unaffected by this.
  • Page 33 Operation You can only make changes in the Service menu and in the Commissioning menu with the correct access code. symbol lets you enter the following service and commis‐ sioning settings. Menu item Sub-menu Ä Chapter 5.3.3.1 ‘Calibration Service Calibration factor factor’...
  • Page 34 Operation Disinfection The characteristic curves are based on relevant wavelength ranges for disinfection. Chloramine degradation The characteristic curves are based on relevant wavelength ranges for the degradation of combined chlorine. The "Disinfection of external combined chlorine (4-20 mA)" oper‐ ating mode is a combined of both applications. The disinfection requirements are met at all times even if the combined chlorine value lies below the limit.
  • Page 35 Operation The maximum flow, UV transmission and target radiation dose must be set manually. The target radiation intensity, minimum radiation intensity and warning threshold are calculated from the specified transmission and target dose. NOTICE! Should the flow exceed the calculated maximum flow, then the system switches to fault status.
  • Page 36 Operation NOTICE! If an external analogue signal is applied for the flow, then the value is calculated on the basis of the actual flow. Behaviour in the event of the setpoint being exceeded: As long as the measured chlorine value is greater than the set‐ point, the lamp current is increased until the maximum lamp cur‐...
  • Page 37 Operation WARNING! When using the Eco!Mode function, the entire period from Monday 00:00 to Sunday 24:00 must be covered. Missing times can lead to conflicts and malfunctions. Eco!Mode can only be used for the following operating modes: No control Manual flow External combined chlorine (4-20 mA) External combined chlorine (4-20 mA).

  • Page 38: Assembly And Installation

    Assembly and installation Assembly and installation User qualification, mechanical installation: trained and qualified Ä Chapter 2.2 ‘User qualification’ on page 8 personnel User qualification, electrical installation: Electrical technician, Ä Chapter 2.2 ‘User qualification’ on page 8 6.1 Radiation chamber A1443 Fig.

  • Page 39: Assembly

    Assembly and installation 6.1.1 Assembly Location Maintenance work Leave adequate room for maintenance work The clearance required can be found in the enclosed dimensions sheet. Fix the radiation chamber in place with appropriate fixing material (pipe clamp, frame). The installation location can in principle be chosen at random and, if required, can be adapted to conditions on site.

  • Page 40: Installation Details

    Assembly and installation NOTICE! – Provide valves upstream and downstream of the radiation chamber to shut off the radiation chamber for maintenance work – It is also recommended with radiation cham‐ bers, which are regularly cleaned by filling them with a cleaning solution, that the water drain screw and the vent screw are replaced with suitable valves –...
  • Page 41 Assembly and installation 6. Service area, keep free of obstacles 7. Shut-off valve, open in normal operation 8. Flow of water from the filter 9. Shut-off valve, closed in normal operation Horizontal installation 7. 7. 200 mm 635 mm A2140 Fig.

  • Page 42: Control Cabinet And Control

    Assembly and installation 6.3 Control cabinet and control 6.3.1 Assembly NOTICE! Do not lengthen the connecting cable for the UV lamp and the UV sensor cable! Fit the control cabinet or the mounting panel with control and elec‐ tronic ballast to the wall or a suitable frame so that the UV lamp and UV sensor can be connected using the cables provided.

  • Page 43: Fitting The Uv Lamp Protective Tube With Automatic Wiper

    Assembly and installation 6.4 Fitting the UV lamp protective tube with automatic wiper Loosen the lamp protective tube bracket with a face spanner and remove it (placed on the holes - not on the threads!) Carefully push the UV lamp protective tube into the radiation chamber until it reaches its stop position Push a new O-ring onto the end of the UV lamp protective tube...
  • Page 44 Assembly and installation WARNING! Live parts! Possible consequence: fatal or very serious inju‐ ries – Measure: Disconnect the unit from the power supply before opening it – Disconnect damaged or faulty units or units that have been tampered with from the mains power supply –...

  • Page 45: Assembly And Connection Of The Uv Sensor

    Assembly and installation Contact problems Tighten all 4 screws to avoid contact problems. Fix the UV lamp to the cable clamp with the aid of a Philips screwdriver. Insert the UV lamp fully into the UV lamp protective tube Place the UV lamp cover onto the UV lamp protective tube bracket and, using the fixing bolts provided, screw in and tighten using the Allen key supplied.

  • Page 46: Commissioning

    Commissioning Commissioning Ä Chapter 2.2 User qualification, commissioning: trained user ‘User qualification’ on page 8 Avoid frequent switching operations Avoid short switching intervals and/or switching operations. Frequent switching operations can have a negative effect on the service life of the UV lamp.

  • Page 47: Adjusting The Control Mode

    Commissioning 7.4 Adjusting the control mode In controlled operation, the UV power and thus also the lamp power is automatically adjusted. The UV sensor detects the radia‐ tion intensity and transmits this value to the UV control. The control sets a setpoint for radiation intensity and the lamp power is con‐ trolled to adjust the radiation intensity at the UV sensor.

  • Page 48: Maintenance

    Maintenance Maintenance Ä Chapter 2.2 ‘User qualifica‐ User qualification: trained user tion’ on page 8 WARNING! UV-C radiation Possible consequence: severe injuries. UV-C radiation is harmful to the eyes and skin. – Only operate the UV lamp when it is fully UV-C installed.

  • Page 49: Maintenance And Care Of The Hmi

    Maintenance Safety switch for the UV lamp cover The UV lamp cover is protected with a safety switch. The safety switch has a reed switch and comprises two components. The safety switch ensures that the UV lamp only generates UV radia‐ tion in its fitted state.

  • Page 50: Cleaning

    Maintenance Clean the operating unit. Wipe by cleaning the display from the edge of the screen inwards. 8.2 Cleaning 8.2.1 Cleaning the UV lamp protective tube CAUTION! Unsuitable cleaning agents Possible personal injury / material damage to the UV systems –...

  • Page 51: Cleaning After Dismantling The Uv Lamp Protective Tube

    Maintenance Manual cleaning, cleaning agents In spite of cleaning with a wiper, we recommend manual cleaning using a cleaning solution, if you remove the UV lamp protective tube when replacing the UV lamp. In UV systems with an automatic wiper, the UV lamp protective tube is cleaned in situ according to the set wiper interval (default setting 2 h).
  • Page 52 Maintenance Safety switch for the UV lamp cover The UV lamp cover is protected with a safety switch. The safety switch has a reed switch and comprises two components. The safety switch ensures that the UV lamp only generates UV radia‐ tion in its fitted state.

  • Page 53: Cleaning With Cleaning Solution By Filling The Uv System

    Maintenance INFORMATION: Place the face spanner on the holes and not on the threads. The threads could be irreparably damaged. Then tighten the UV lamp protective tube bracket using the face spanner provided, tightening angle 90° ± 5°. ð INFORMATION: Following this, check the leak-tightness of the UV system.

  • Page 54: Cleaning The Uv Sensor

    Maintenance Cleaning the lamp protective tubes by Switch off the UV system. filling the reactor with a cleaning solu‐ Switch off the main switch or disconnect it from the mains tion: power supply. Close the shut-off valves upstream and downstream of the radiation chamber.

  • Page 55: Maintenance Of The Wear Parts

    Maintenance Open the shut-off valve downstream of the radiation chamber (only necessary with a manual shut-off valve) ð Check that the radiation chamber is not leaking Switch on the main switch or connect to the mains power supply ð The UV-system is again ready for operation. 8.3 Maintenance of the wear parts 8.3.1 Tools A1874...

  • Page 56: Replacing Wear Parts After An Operating Period Of One Year

    Maintenance 8.3.2 Replacing wear parts after an operating period of one year Spare parts kit This section describes all the working steps needed to individually or completely replace all the components included in the spare parts kit. There are different spare parts kits depending on the number and type of UV lamps fitted: Part number 1042860: Spare parts kit UVA –...
  • Page 57 Maintenance WARNING! Consequence: severe injuries. UV-C radiation is harmful to the eyes and skin – Only start up the UV lamps once they have UV-C been properly installed – Install the UV lamp into the UV system in accordance with the regulations prior to com‐ missioning CAUTION! Fingerprints on the UV lamp...
  • Page 58 Maintenance A1876 Fig. 17: Upper sealing stopper A1877 Fig. 18: Lower sealing stopper Drain the radiation chamber by removing the upper and lower sealing stoppers. A1875 Fig. 19: Earthing cable Remove the earthing cables.
  • Page 59 Maintenance A1878 Fig. 20: Flange plate Dismantle the flange plate with the wiper motor. A1879 Fig. 21: Safety switch Remove the UV lamp cover safety switch. A1880 Fig. 22: UV lamp cover Loosen the fixing bolts of the UV lamp cover.
  • Page 60 Maintenance A1881 Fig. 23: UV lamp cover / UV lamp Remove the UV lamp cover and the UV lamp. A1882 Fig. 24: Tool Loosen and remove the UV lamp protective tube bracket. Place the tool on the holes and not on the threads. A1883 Fig.
  • Page 61 Maintenance Rinse the UV lamp protective tube with clean water and thor‐ oughly dry the UV lamp protective tube with a soft cloth. Chemically clean the UV lamp protective tube if necessary (refer to the operating instructions). A1884 Fig. 26: Wiper limit switch Remove the cable from the wiper limit switch.
  • Page 62 Maintenance A1886 Fig. 28: Spacer ring / Slip washer Remove the spacer ring and the slip washer. A1887 Fig. 29: Bearing cover Unscrew the screws on the bearing cover. A1889 Fig. 30: Bearing cover Remove the bearing cover from the chamber cover.
  • Page 63 Maintenance A1890 Fig. 31: X-ring Remove the old X-ring and clean all components. Grease the new X-ring using CARBAFLO ® 2371 and insert the new X-ring into the chamber cover. A1891 Fig. 32: Checking Check and if necessary replace the adapter shaft. Make sure that the shaft does not exhibit any grooves or unevenness.
  • Page 64 Maintenance A1893 Fig. 34: Chamber cover Remove the chamber cover. A1894 Fig. 35: Wiper assembly with spindle Remove the wiper assembly with spindle.
  • Page 65 Maintenance A1895 Fig. 36: Wiper spindle A1896 Fig. 37: Wiper spindle Remove the wiper assembly from the wiper spindle.
  • Page 66 Maintenance A1447 Fig. 38: Tool for the threaded sleeve in the wiper mounting, part number 1037738 A1897 Fig. 39: Checking the threaded sleeve A1898 Fig. 40: Unscrewing the threaded sleeve...
  • Page 67 Maintenance A1899 Fig. 41: Checking the threaded sleeve Check and, if necessary, replace the threaded sleeve in the wiper mounting. A1901 Fig. 42: Plastic slide bearing A1902 Fig. 43: Plastic slide bearing Check and if necessary replace the plastic slide bearings.
  • Page 68 Maintenance A1903 Fig. 44: Bearing cover Open the bearing cover to obtain access to the slide bearing.
  • Page 69 Maintenance auspressen einpressen A1450 Fig. 45: Tool for pressing the plastic slide bearings in and out, part number 1036907 A1904 Fig. 46: Slide bearing, bearing cover A1905 Fig. 47: Slide bearing, bearing cover Replace the slide bearing of the bearing cover.
  • Page 70 Maintenance A1906 Fig. 48: Bearing cover Close the bearing cover. A1907 Fig. 49: Wiper element (1) Check and if necessary replace the wiper element (1). The wiper lip points away from the chamber cover to simplify insertion of the UV lamp protective tube. ð...
  • Page 71 Maintenance Replace the wiper counter-bearing after 5 years A1908 Fig. 50: Counter-bearing Remove the bolts that fix the counter-bearing A1909 Fig. 51: Counter-bearing Remove the counter-bearing by pressing it out from inside. Reassembling the unit A1910 Fig. 52: Bearing cover / chamber cover Use the screws to screw the bearing cover to the chamber cover.
  • Page 72 Maintenance A1936 Fig. 53: Wiper rod Push the wiper rod through the UV chamber cover into the counter-bearing. A1937 Fig. 54: Chamber cover Push the chamber cover onto the radiation chamber. ð The wiper rod must be supported in the bearings.
  • Page 73 Maintenance A1938 Fig. 55: UV lamp protective tube / O-ring Fit the UV lamp protective tube using a new O-ring. Screw the UV lamp protective tube bracket into the chamber cover and manually tighten. A1941 Fig. 56: Tightening torque 90° ± 5° Tighten the UV lamp protective tube bracket.
  • Page 74 Maintenance A1939 Fig. 57: UV lamp Position of the lamp return cable. Make sure that the lamp return cable is not lying between the UV lamp and the UV sensor. The shadow of the lamp return cable could otherwise distort the UV intensity measurement.
  • Page 75 Maintenance A1913 Fig. 59: Wiper motor onto the coupling Place the wiper motor onto the coupling. Position the coupling and tighten the screw. A1912 Fig. 60: Protective cover over the coupling Remove the wiper motor, and push the protective cover over the coupling.

  • Page 76: Changing Lamps

    Maintenance 8.4 Changing lamps WARNING! Live parts! Possible consequence: fatal or very serious inju‐ ries – Measure: Disconnect the unit from the power supply before opening it – Disconnect damaged or faulty units or units that have been tampered with from the mains power supply WARNING! UV-C radiation...
  • Page 77 Maintenance NOTICE! Clean the lamp protective tubes each time a lamp is replaced. Dispose of used lamps in accordance with the applicable guidelines and directives. Usually they can be disposed of together with used fluorescent tubes. Safety switch for the UV lamp cover The UV lamp cover is protected with a safety switch.

  • Page 78: Calibration Of The Uv Sensor

    Maintenance Switch on the main switch or connect up to the mains power supply Slowly open the shut-off valve upstream of the radiation chamber Open the shut-off valve downstream of the radiation chamber (only necessary with a manual shut-off valve) Switch on the UV system Reset the lamp operating hours WARNING!

  • Page 79: Sensor Calibration

    Maintenance 8.5.1 Sensor calibration Sensor calibration Only calibrate the sensor with a cleaned UV system and new UV lamps. The UV sensor is factory-calibrated and does not usually require any further calibration. Sensor calibration must be undertaken if the displayed sensor signal deviates significantly from the reference radiation intensity stated in the data sheet.
  • Page 80 Maintenance Check the time displayed by the control and correct the time if you need to.

  • Page 81: Troubleshooting

    Troubleshooting Troubleshooting WARNING! Live parts! Possible consequence: fatal or very serious inju‐ ries. – Measure: disconnect the unit from the power supply before opening it. – Disconnect damaged and faulty units or units that have been tampered with from the mains power supply.

  • Page 82: Fault Message

    Troubleshooting 9.1 Fault message These fault messages occur when the system is in fault mode and can only be acknowledged after the post-burning time. Tab. 3: Fault message Fault message Possible cause Remedy External fault safety The "External fault" digital input Eliminate the cause of the external fault.
  • Page 83 Troubleshooting Fault message Possible cause Remedy Electronic ballast temperature Check and, if necessary, replace the fan on the electronic ballast and on the control cabinet. Check and, if necessary, replace the filter mat in the control cabinet. Timeout at the electronic ballast Check and, if necessary, repair the con‐...
  • Page 84 Troubleshooting Fault message Possible cause Remedy Lamp is not working properly Check the lamp Fit the lamp in accordance with the specifi‐ cation UV sensor < 10 mV Sensor voltage less than the min‐ imum permissible sensor voltage: UV sensor faulty Replace UV sensor Electrical contact problems Check terminals in the control cabinet and...

  • Page 85: Warning Message

    Troubleshooting 9.2 Warning message Tab. 4: Warning message Warning message Possible cause Remedy Wiper is faulty The pulses per revolution Check the cabling reported by the wiper have not changed for 1 second. Wiper motor reports a fault: With a pending warning, the UV system continues to operate without the wiper being triggered.
  • Page 86 Troubleshooting Warning message Possible cause Remedy XE3: Current < 4 mA Check and repair connected measuring devices. Temperature too high The maximum set operating tem‐ Water temperature is above the maximum perature is exceeded. set temperature. A flushing process is trig‐ gered.

  • Page 87: Technical Data

    Technical data Technical data Performance data NOTICE! Data sheet This technical data supplements the enclosed data sheet. If in doubt, the information on the data sheet and the wiring diagram applies. Type Number of lamps Lamp output Connected power 1x1 MP 1.00 kW 1.10 kW 1x2 MP...
  • Page 88 Technical data NOTICE! If the UV system is stored as an assembly together with the sensors, pumps etc., then the storage and transport conditions should be appropriate for the component with the least resistance to external influences. Permissible operating temperatures: Water temperature: 5 ...

  • Page 89: Dimensional Drawing

    Technical data 10.1 Dimensional drawing 310 / 12.2" 790 / 31.1" 760/ 29.92" 300 / 11.81" k Ø III. G3/4" G3/4" G3/4" G3/4" Ø 139,7 / 5.5" A1143 Fig. 62: Dimensional drawing for single lamp systems Type 1 kW-ANSI 1 kW-DIN 4"...
  • Page 90 Technical data Type 2 kW-ANSI 2 kW-DIN 6" 8.63" 219.1 27.56" 17.6" 8.78" 22.44" 9.06" 34.02" kÆ 9.5" lÆ 0.88" 0.94" ANSI 150 lbs compatible or DIN 2576 Wall clearance at least 300 mm / 12" III. ANSI 150 lbs compatible or DIN 2576 Drawings are not true to scale.
  • Page 91 Technical data 900 / 35.43" 790 / 31.1" 310 / 12.2" k Ø 760/ 29.92" 300 /11.81" 348 / 13.7" G 3/4" G 3/4" G 3/4" G 3/4" 348 / 13.7" III. /10.75" Ø A1145 Fig. 63: Dimensional drawing for dual lamp systems Type 2x2 kW-ANSI 2x2 kW-DIN...
  • Page 92 Technical data Type 2x3 kW-ANSI 2x3 kW-DIN 1.02" ANSI 150 lbs compatible or DIN 2576 Wall clearance at least 300 mm / 12" III. ANSI 150 lbs compatible or DIN 2576 Drawings are not true to scale. (All dimensions in "mm"), unless otherwise indicated. 310 / 12.2"...

  • Page 93: Electrical Data

    Technical data 10.2 Electrical data Type Voltage Frequency 1x1A 85...264 V AC / 1 phase 50/60 Hz 1x2A 85...264 V AC / 1 phase 50/60 Hz 1x3A 85...264 V AC / 3 phases 320...575 V AC / 3 phases 50/60 Hz 2x2A 85...264 V AC / 3 phases 320...575 V AC / 3 phases...

  • Page 94: Appendix

    Appendix Appendix 11.1 Spare parts 1 kW - 3 kW A1147 Fig. 65: Spare parts 1 kW - 3 kW supplied loose II. Protective earth cable + cable lug from the control cabinet...
  • Page 95 Appendix Designation Spare parts number Replacement Quantity interval 1042860 1 year Spare parts kit UVA 1x1/1x2/1x3 kW 1), 2), 3), 4), 5), 6) Bearing bush installation tool 1036907 Threaded sleeve installation tool 1037738 1035218 2 ... 3 years UV lamp protective tube, Ø40x2x315, 1 kW 1041723 2 ...
  • Page 96 Appendix Designation Spare parts number Replacement Quantity interval Socket cap screw, DIN 912, M5x30, A2 468008 Socket cap screw, DIN 7984, M3x10, A2 1041829 Wiper rod complete, UVA, 1 kW, motor wiper 1041788 Wiper rod complete, UVA, 2 kW, motor wiper 1041789 Wiper rod complete, UVA, 3 kW, motor wiper 1041790...
  • Page 97 Appendix Designation Spare parts number Maintenance interval UVA 2 kW motor wiper 1129321 1 year UVA 2 kW motor wiper 1129322 3 years UVA 3 kW motor wiper 1129323 1 year UVA 3 kW motor wiper 1129335 3 years...

  • Page 98: Spare Parts For 2X2 Kw, 2X3 Kw, 3X3 Kw Multiple Lamp System

    Appendix 11.2 Spare parts for 2x2 kW, 2x3 kW, 3x3 kW multiple lamp system Tab. 6: Spare parts list for 2x2 kW, 2x3 kW, 3x3 kW multiple lamp system with automatic wiper Designation Spare parts number Replacement Quan‐ interval tity 090 Spare parts kit UVA 3x3 kW 1044863 1 year...
  • Page 99 Appendix Designation Spare parts number Replacement Quan‐ interval tity Threaded sleeve, Tr 12 x 3 POM 1037070 1 year ✱ 347 Shaft Ø14/Ø8 for the X-ring 1041758 as necessary 349 Magnetic stirring rod PTFE 1042776 as necessary 353 EC motor with gear 1080077 as necessary 356 Tube PVC (L=71 mm)

  • Page 100: Uv System Operating Log

    Appendix Designation Spare parts number Maintenance interval UVA 3x3 kW motor wiper 1129340 1 year UVA 3x3 kW motor wiper 1129341 3 years 11.3 UV system operating log Date Turn-ons Operating Signal dis‐ Flow Conducted Signature hours play trans‐ UV lamp maintenance work mission UV lamp...

  • Page 101: Disposal Of Used Parts

    Decontaminate the device before returning it. To do so, remove all traces of hazardous substances. Refer to the material safety data sheet for your feed chemical as well. A current Declaration of Decontamination is available to download on the ProMinent website.

  • Page 102: Ec Declaration Of Conformity

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 DE - 69123 Heidelberg, hereby declare that the product specified in the following complies...

  • Page 103: Index

    Index Index Access authorisation ..... . 19 Lamp switch-off ......14 Action, step by step .
  • Page 104 Index Recycling ......13 Relevant EC directives ....102 Scroll .
  • Page 108 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-215 Email: info@prominent.com Internet: www.prominent.com 983953, 1, en_GB © 2024...

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