ProMinent ProMix S Operating Instructions Manual
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ProMinent ProMix S Operating Instructions Manual

ProMinent ProMix S Operating Instructions Manual

Polymer blending systems
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ProMinent ProMix Inline Polymer Feeder
Operating Instructions
®
ProMinent
ProMix S
Polymer Blending Systems
Please completely read through these operating instructions first! Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
ProMix_S _IOM (3/20/24): – P/N: 1135600-(Rev-0)
ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275
Tel: (412) 787-2484
www.prominent.com
Fax: (412) 787-0704

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Summary of Contents for ProMinent ProMix S

  • Page 1 Please completely read through these operating instructions first! Do not discard! The warranty shall be invalidated by damage caused by operating errors! ProMix_S _IOM (3/20/24): – P/N: 1135600-(Rev-0) ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275 Tel: (412) 787-2484 www.prominent.com...

  • Page 2: Table Of Contents

    Appendix A – Fluid Connections ....................25 Appendix B – Electrical Drawing ....................26 Appendix C – ProMix S Models & Pumps ..................31 Appendix D – Mixing Chamber Layout & BOM ................34 Appendix E – ProMix Mechanical Layout & BOM ................36 Appendix F –...

  • Page 3: Overview

    ProMinent ProMix Inline Polymer Feeder 1 Overview The ProMix Inline Polymer Feeder is a skid system designed to control feed water and polymer and combine them to produce a high-quality solution. The system is designed to receive liquid neat polymer while mixing it with feed water to produce and discharge a quality solution from the system.

  • Page 4: Installation & Quick Start Guide

    ProMinent ProMix Inline Polymer Feeder 2 Installation & Quick Start Guide 2.1 Safety Utilize appropriate protective safety gear when operating or maintaining this equipment. Recommended safety gear is as follows: Personal Protective Equipment (PPE): • Hard Hats (Where overhead hazards exist) •...

  • Page 5: Installation

    ProMinent ProMix Inline Polymer Feeder 2.4 Installation NOTE: ProMix systems are a flow through design. Incoming water pressure must be adequate to overcome pressure losses in the system and the pressures in the downstream system. 1. Unpack and position equipment on sturdy level surface. Fasten to prevent movement.

  • Page 6: Quick Start Guide

    ProMinent ProMix Inline Polymer Feeder 2.5 Quick Start Guide 1. Check unit thoroughly to be sure all fittings and wire connections are tight. 2. Before powering the system on: a. Be sure “System Start” switch on the gray control box door is in the “OFF” position and the “Polymer Pump”...
  • Page 7 ProMinent ProMix Inline Polymer Feeder 4. Startup pump at maximum output to purge all air and prime the system. To prime the pump, press and hold the PRIME button on the pump keypad until chemical is visible in the discharge line.

  • Page 8: Controller

    ProMinent ProMix Inline Polymer Feeder 3 Controller The ProMinent ProMix Polymer Feeder utilizes the ProMinent X controller to deliver the Dialog operation required to operate the feeder. 3.1 Communication X supports multiple types of communication with the unit. The two that will be discussed Dialog are LAN and WiFi connection.

  • Page 9: Wifi Connection

    ProMinent ProMix Inline Polymer Feeder 3.1.2 WiFi Connection Click on the Wi-Fi icon on your device to see a list of available Wi-Fi devices. Click on the Dialog_X_nnnn choice and press the Connect button. You will be prompted to enter the password where the default is 1234567890.

  • Page 10: Remote Hmi

    ProMinent ProMix Inline Polymer Feeder 3.2 Remote HMI The Remote HMI (Human Machine Interface) is accessed by typing the controller IP address into the address bar in a web browser. Again, when connected to the controller via LAN connection the default address to type in the address bar is 10.10.6.106 whereas 192.168.1.1 is utilized when...

  • Page 11: Login Information

    ProMinent ProMix Inline Polymer Feeder The Remote HMI can also stop the I/O of the controller without being at the physical controller. Remote HMI screen – Top center and top right Remote start/stop button. System buttons. For more information please refer to the Dialog X manual.

  • Page 12: Remote Hmi Operation

    ProMinent ProMix Inline Polymer Feeder From the same Users tab, while logged in as the Administrator, the user can create other administrator level and operator level users. To do so, the Administrator will select the Access level drop-down and choose either an administrator or operator, assign the username in the username box, and enter in a password for that user, following the red dialog.

  • Page 13: System Containers

    ProMinent ProMix Inline Polymer Feeder 3.2.2.1 System Containers As explained in Section 3.2, the logic blocks (applications) are stored in containers. The default containers are arranged by how the applications operate the system. Container Name Description App IDs AP00 – System Enable AP12 –...

  • Page 14: System Start Container

    ProMinent ProMix Inline Polymer Feeder 3.2.2.2 System Start Container The System Start container contains the applications that sequence through the logic to begin operation of the equipment. The applications stored in this container cannot be modified. System Start App Number...

  • Page 15: Remote Control Container

    ProMinent ProMix Inline Polymer Feeder 3.2.2.4 Remote Control Container The Remote Control container contains the applications utilized when polymer pump control switch is set to “external”. The applications stored in this container cannot be modified. Remote Control AP02 External Speed...
  • Page 16 ProMinent ProMix Inline Polymer Feeder Adjust the “On Setpoint” to the minimum allowable flow rate that will not exceed a 1% concentration. Adjust the “Off Setpoint” slightly above the on setpoint. If the flow does not exceed the “Off Setpoint” in a set time (AP25), an alarm condition will occur, and the water solenoid will close.

  • Page 17: Alarms Container

    ProMinent ProMix Inline Polymer Feeder Then, select the application control settings drop-down menu. Then select the “Delay Settings” option to gain access to the “Inactive Delay” setpoint. Set the “Inactive Delay” in accordance with the operational flow rate and the mixing chamber capacity.

  • Page 18: Pump Calcs Container

    ProMinent ProMix Inline Polymer Feeder Then, select the application control settings drop-down menu. Then select the “Delay Settings” option to gain access to the “Active Delay” setpoint. Set the “Active Delay” in accordance with the maximum time allowed for solenoid valve to stay open to restore flow dependent on inlet flow needs.
  • Page 19 ProMinent ProMix Inline Polymer Feeder AP33 (Total Water Flow) is where the planned operating flowrate is entered for calculating the appropriate polymer pump speed. To change the flowrate for pump speed percentage calculation, first select the “Input” button. The Manual Value menu will appear where the change in water flowrate can be made.

  • Page 20: Default Operator View

    ProMinent ProMix Inline Polymer Feeder 3.2.2.8 Default Operator View When logging into the operator user that is preprogrammed into the controller, the following view will show. The operator view is condensed from the administrator to focus on normal operation. The...

  • Page 21: Local Hmi

    ProMinent ProMix Inline Polymer Feeder 3.3 Local HMI The controller Local HMI (Keypad) indicates real time I/O values and programming information. The front cover LEDs provide relay and digital output status as well as alarms for immediate attention. The keypad allows for local operator interface. Altering of most applications is not available to keyboard users.

  • Page 22: Navigation & Login

    ProMinent ProMix Inline Polymer Feeder 3.3.1 Navigation & Login Using the left arrow, the display changes from the default four application display to the Single Application display. Conversely, using the right arrow, it will change to the Nine Application display.

  • Page 23: Operating From Keypad

    ProMinent ProMix Inline Polymer Feeder After the “System Selection” screen appears, cycle through using the up and down arrows on the keypad to select the system to view on the main screen. Select OK on the keypad to make selection.

  • Page 24: Changing Local Speed Input & Low Water Trip Point

    ProMinent ProMix Inline Polymer Feeder 3.3.2.1 Changing Local Speed Input & Low Water Trip Point To calculate the polymer pump speed to be entered into AP01 (Local Speed Input), utilize the equations in Appendix H. After selecting a system, the “Select Application” page will appear showing the application with the lowest number in that system.

  • Page 25: Changing Fill & Flush Timer

    ProMinent ProMix Inline Polymer Feeder After selecting the “Value” option, the “Setpoint” page will appear. The user can change the “ON Setpoint” by first cycling the left and right arrows to the digit to be changed. Then, cycling the up and down arrows to the number they wish to enter.

  • Page 26: Changing Loss Of Flow Alarm

    ProMinent ProMix Inline Polymer Feeder The “Inactive Delay” page will appear. Here, the user can change the “Inactive Delay” by first cycling the left and right arrows to the digit to be changed. Then, cycling the up and down arrows to the number they wish to enter. After the value has been selected, enter the value in by selecting the OK button on the keypad.

  • Page 27: Appendix A - Fluid Connections

    ProMinent ProMix Inline Polymer Feeder Appendix A – Fluid Connections Polymer Outlet 3/4” PVC/ Viton NPT Union Neat Polymer Inlet 1/2” PVC/ Viton NPT Ball Valve Water Inlet 3/4” Brass NPT Solenoid Valve...

  • Page 28: Appendix B - Electrical Drawing

    ProMinent ProMix Inline Polymer Feeder Appendix B – Electrical Drawing...
  • Page 29 ProMinent ProMix Inline Polymer Feeder...
  • Page 30 ProMinent ProMix Inline Polymer Feeder...
  • Page 31 ProMinent ProMix Inline Polymer Feeder...
  • Page 32 ProMinent ProMix Inline Polymer Feeder...

  • Page 33: Appendix C - Promix S Models & Pumps

    ProMinent ProMix Inline Polymer Feeder Appendix C – ProMix S Models & Pumps ProMix S Systems with Diaphragm Pumps SYSTEM MODEL PUMP TYPE PART NO. CAPACITY PROMIX S_AGIX 1136587 0.72 GPH GXLAUS1608PVT4V000UVC030EN 60X2-0.60DA PROMIX S_ AGIX 1136588 1.44 GPH GXLAUS1020PVT4V000UVC030EN 120X2-1.20DA...
  • Page 34 GXLAUS0730PVT4V000UVC030EN 0.0 spm 93 spm 1. ProMinent – Gamma XL Solenoid Driven Metering Pump 2. Original Pump GPH rating is derated 20% due to Polymer viscosity. The actual deration may vary depending on the polymer used. 3. Control Modes Available* a.
  • Page 35 ProMinent ProMix Inline Polymer Feeder Peristaltic Polymer Pumps Used on S Models Flowrate (GPH) Pump SYSTEM Pressure MODEL Series Part PART NO. (PSIG) Rated Rated Number PROMIX S_AGIX 1136590 DFXA 1125793 0.012 0.72 60X2-0.60TA PROMIX S_AGIX 1136591 DFXA 1125874 0.053 1.44...

  • Page 36: Appendix D - Mixing Chamber Layout & Bom

    ProMinent ProMix Inline Polymer Feeder Appendix D – Mixing Chamber Layout & BOM Mixing Chamber Layout...
  • Page 37 ProMinent ProMix Inline Polymer Feeder Mixing Chamber Bill Of Materials PN: 7747255 ITEM USA P/N DESCRIPTION 7746516 O-RING, CHAMBER, VITON, PROMIX-S 7747246 ROD, 316SS, 3/8-16 X 14.75, PROMIX-U 7746492 NUT, ACORN, 3/8-16, 18-8 SST 7747254 PLATE, TOP, PVC, 1.75, SG, PROMIX-S INSERT, MALE, 3/4”, PVC, PROMIX-S...

  • Page 38: Appendix E - Promix Mechanical Layout & Bom

    ProMinent ProMix Inline Polymer Feeder Appendix E – ProMix Mechanical Layout & BOM General Mechanical Layout – ProMix S TA ProMix S TA with Peristaltic Tubing Pump...
  • Page 39 ProMinent ProMix Inline Polymer Feeder PROMIX S (TA SERIES) BILL OF MATERIAL NOTE: ITEM 160 NEEDLE VALVE NOT SHOWN IN DRAWING...
  • Page 40 ProMinent ProMix Inline Polymer Feeder General Mechanical Layout – ProMix S DA ProMix S DA with Diaphragm Pump...
  • Page 41 ProMinent ProMix Inline Polymer Feeder PROMIX S (DA SERIES) BILL OF MATERIAL ITEM # USA P\N QTY. DESCRIPTION 1048354 1048356 1048358 1048413 Stand, Black PP, ProMix S NG 1135634 AGIXUSW00XXA6W0AAH1AAXX000007 1135645 ProMix S AGIX-Switch Box 7747255 MIXING CHAMBER COMP, SG, PROMIX-S 7746305 3/4"...

  • Page 42: Appendix F - Reference Documents

    ProMinent ProMix Inline Polymer Feeder Appendix F – Reference Documents Mechanical General Arrangement Drawings – ProMix S: Drawing Number System Description 1136590-0-200-001 PROMIX S_AGIX 60X2-0.60TA 1136591-0-200-001 PROMIX S_AGIX 120X2-1.20TA 1136592-0-200-001 PROMIX S_AGIX 300X2-3.00TA 1136587-0-200-001 PROMIX S_AGIX 60X2-0.60DA 1136588-0-200-001 PROMIX S_AGIX 120X2-1.20DA 1136589-0-200-001 PROMIX S_AGIX 300X2-3.00DA...

  • Page 43: Appendix G - Maintenance

    ProMinent ProMix Inline Polymer Feeder Appendix G – Maintenance MAINTENANCE Description / Task Remarks Frequency Visual inspection of unit Weekly Every 3 Months (Approx Check dosing line fittings and valves for 30% continuous tightness operation.) No leaks in the piping or at...

  • Page 44: Appendix H - Equations

    Max Polymer Pump Flow (gpm) Polymer Concentration w/ Secondary Dilution The polymer concentration from the ProMix S/C Polymer feeder is based upon the neat polymer pump rate divided by the total water flow through the primary flowmeter and secondary rotameter.

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