ProMinent ProMix-S Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ProMinent Manuals
  4. Industrial Equipment
  5. ProMix S
  6. Operating instructions manual

ProMinent ProMix-S Operating Instructions Manual

Polymer blending system
Hide thumbs Also See for ProMix-S:
Table of Contents

Advertisement

Quick Links

Download this manual
ProMinent ProMix 'S' Polymer Feeder
ProMix_S_OM.docx (01/31/11): – P/N: 7746719 (Revision 0)
Please completely read through these operating instructions first! Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275
Tel: (412) 787-2484
ProMix Series_S User 0111
Operating Instructions
ProMinent
Polymer Blending System
www.prominent.us
1
®
ProMix-S
Fax: (412) 787-0704

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ProMix-S and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ProMinent ProMix-S

Summary of Contents for ProMinent ProMix-S

  • Page 1 ProMix_S_OM.docx (01/31/11): – P/N: 7746719 (Revision 0) Please completely read through these operating instructions first! Do not discard! The warranty shall be invalidated by damage caused by operating errors! ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275 Tel: (412) 787-2484 www.prominent.us...

  • Page 2: Table Of Contents

    ProMinent ProMix ‘S’ Polymer Feeder TABLE OF CONTENTS Introduction Overview ..........................3 ProMix Systems ........................4 iii. ProMix Polymer Pump used on S Models................5 1.0 Installation & Quick Start Guide Safety............................6 Delivery & Storage Checklist ....................6 Installation Considerations ...................... 6 Installation Guidelines ......................

  • Page 3: Overview

    ProMinent ProMix ‘S’ Polymer Feeder INTRODUCTION i. Overview: The ProMix S “TA Series” Polymer Feeder is a skid system designed to control feed water and polymer and combine them to produce a high quality solution. The system is designed to receive liquid neat polymer while mixing it with feed water to produce and discharge a quality solution from the system.

  • Page 4: Promix Systems

    ProMinent ProMix ‘S’ Polymer Feeder ii. ProMix Systems: ProMix S Systems consist of the following skid models: Peristaltic Pump Type Stenner (TA Series): PART MODEL PUMP TYPE NUMBER CAPACITY 7746602 ProMix S 60-0.21TA Stenner SVP 0.21 GPH 7746603 ProMix S 60X2-0.71TA Stenner SVP 0.71 GPH...

  • Page 5: Promix Polymer Pump Used On S Models

    ProMinent ProMix ‘S’ Polymer Feeder iii. Polymer Pumps used on S Models: Flowrate (GPH) Pressure Part Series Identification Code Number Max Minimum Maximum (PSIG) 7746593 SVP4H1A1S 0.01 0.21 7746594 SVP4H2A1S 0.03 0.71 7746595 SVP4H7A1S 0.08 1.67 7746596 SVP4L4A1S 0.13 2.50...

  • Page 6: Installation & Quick Start Guide

    ProMinent ProMix ‘S’ Polymer Feeder 1.0 INSTALLATION & QUICK START GUIDE 1.1 Safety: Utilize appropriate protective safety gear when operating or maintaining this equipment. Recommended safety gear is as follows: Personal Protective Equipment (PPE): • Hard Hats (Where overhead hazards exist) •...

  • Page 7: Installation Guidelines

    ProMinent ProMix ‘S’ Polymer Feeder 1.4 Installation: 1. Unpack and position equipment on sturdy level surface. Fasten to prevent movement. 2. Do not install equipment in areas of extreme heat, cold, dust or humidity. Avoid areas where objects or fluids can drop from overhead.

  • Page 8: Quick Start Guide

    ProMinent ProMix ‘S’ Polymer Feeder 1.5 Quick Start Guide: 1. After the installation guidelines (Section 1.4) of the manual. 2. Open ball valve on the suction of the pump to allow chemical to flow into the system by gravity. If the application is suction lift then ensure liquid is present in pump suction.

  • Page 9: Servicing Guidelines

    ProMinent ProMix ‘S’ Polymer Feeder 1.6 Servicing Guidelines: • Disconnect electrical power to the equipment prior to servicing. • Relieve all pressure from the unit prior to servicing. • Close all suction and discharge valves. • Verify dilution water is closed.

  • Page 10: Controller

    ProMinent ProMix ‘S’ Polymer Feeder 2.0 CONTROLLER 2.1 Keypad Navigation The ProMinent ProMix S Polymer Feeder uses a fixed configuration to deliver the operation required to operate the feeder. The main board is not interchangeable with other ProMinent controller hardware.

  • Page 11: Main Menu

    ProMinent ProMix ‘S’ Polymer Feeder 2.2 Main Menu This is the power ON, top of the menu display. Polymer 38.6% Press at any display to return here. EXIT Auto RUN Displays the feed rate 0-100% and the current Polymer state of the feeder. See 1.6 for complete state table.

  • Page 12: Adjust Setpoint

    ProMinent ProMix ‘S’ Polymer Feeder 2.3 Adjust Setpoint Adjust Manual Setpoint Press ENTER Polymer Pump Polymer Pump to view or adjust the Manual Setpoint. 38% 10.1mA may be adjusted at any time Manual Setpoint in Auto or Manual mode. Manual Setpoint...

  • Page 13: Modify Timing

    ProMinent ProMix ‘S’ Polymer Feeder 2.4 Modify Timing View Timing Press ENTER Polymer Polymer 38.6% to view or adjust the feeder timing. Auto RUN may be adjusted to any time Fill Time Fill Time from 1 to 60 seconds. 30 Seconds Press to adjust.
  • Page 14 ProMinent ProMix ‘S’ Polymer Feeder 2.4 Modify Timing (continued) Adjust Timing Press ENTER Polymer Polymer 38.7% to view or adjust the Fill Time, Flush time Auto RUN time. Wait for Flow All three times are adjusted in the same way.

  • Page 15: Flush Mixer

    ProMinent ProMix ‘S’ Polymer Feeder 2.5 Flush Mixer Flush Mixer Press ENTER Mixer Mixer When the time display is alternating Mixer ON 49.1 Mins with the display. Flush on ENTER Alternates every second Mixer Flush on ENTER The polymer feed pump will turn OFF.

  • Page 16: Status Message Summary

    ProMinent ProMix ‘S’ Polymer Feeder 2.6 Status Message Summary LCD Displays Feeder State Feeder powered. Manual-Off-Auto switch at Off. Offline STOP Manual-Off-Auto switch at Auto and 4-20mA input less than 4 mA. Lin<4mA, Fault Exits on 4-20mA >= 4 mA...

  • Page 17: Calibrate 4-20Ma Input

    ProMinent ProMix ‘S’ Polymer Feeder 2.7 Calibrate 4-20mA Input Calibrate 4-20mA In Press ENTER 4-20 mA Input Remote Setpoint to calibrate the 4-20mA current loop input 38% 10.1mA from the site’s control system may be calibrated at any time 4-20 mA Input in Auto or Manual mode.

  • Page 18: Scale The 4-20Ma Input

    ProMinent ProMix ‘S’ Polymer Feeder 2.8 Scale the 4-20mA Input 4-20mA input sub Menu 4-20mA Input Press ENTER 4-20 mA Input 38% 10.1mA to navigate the input current loop sub-menu See the previous page for calibrating the 4-20 mA input loop Calibrate Iin 38.7%...
  • Page 19 ProMinent ProMix ‘S’ Polymer Feeder 2.8 Scale the 4-20mA Input (continued) Modify mA @ 100% ON 4-20 mA Input Press ENTER 4-20mA Input to calibrate the 4-20mA current loop input 38% 10.1mA from the site’s control system. Scale Iin @20mA...

  • Page 20: Response On Loss Of 4-20 Ma Input

    ProMinent ProMix ‘S’ Polymer Feeder 2.9 Response on Loss of 4-20 mA Input View-Modify response On 4-20mA Input fail Press at 4-20Ma input. ENTER 4-20mA Input 38% 10.1mA Press DOWN lin Fail State Displays the factory default. when less than 4mA.

  • Page 21: Calibrate 4-20Ma Output

    ProMinent ProMix ‘S’ Polymer Feeder 2.10 Calibrate 4-20mA Output Calibrate 4-20mA Out Press & ENTER DOWN Polymer Pump Polymer PUmp to calibrate the 4-20mA current loop output ON 38% 10.1mA that controls the pump feed rate The present control is 38.0% Polymer Pump But the on-pump display is @ 39.5%...

  • Page 22: Adjust Pump

    ProMinent ProMix ‘S’ Polymer Feeder 2.11 Adjust Pump Adjust Pump Press & ENTER Polymer Pump Polymer Pump to view or modify the maximum pump stroke rate. 38% 10.1mA Ignore this page if you are controlling the pump using the feeder 4-20mA current output.

  • Page 23: Keypad Menu Overview

    ProMinent ProMix ‘S’ Polymer Feeder 2.12 Keypad Menu Overview Polymer 38.6% Fill Time Edit & Enter Auto RUN 30 seconds 30 seconds Polymer Pump Manual Setpoint Edit & Enter Flush Time Edit & Enter ON 38% 10 mA 2.5% 5 seconds...

  • Page 24: Ma & Frequency Controls

    ProMinent ProMix ‘S’ Polymer Feeder 2.13 4-20mA & Frequency Controls The flashing green LED on the lower, left top of the ProMix S circuit board flashes at Pump the pulse feed rate. The pulse feed rate is locked to the 4-20mA output level so any user activity that modifies or calibrates the 4-20mA output, alters the pulse feed rate.

  • Page 25: Diagnostic Display

    ProMinent ProMix ‘S’ Polymer Feeder 2.15 Diagnostic Display Diagnostics Press & ENTER Polymer Diagnostics for Diagnostics. 23.9 VDC When initially programmed, the ProMix S serial number 1 letter is set to ‘U’. Serial Number Manufacturing sets the 1 letter to ‘P’...

  • Page 26: Stenner Svp4 Pump

    ProMinent ProMix ‘S’ Polymer Feeder 2.16 Stenner SVP4 Pump Cabling 4-20mA Input IN, I+ BLACK to IN, Ground ( SVP4 manual page16 ) SVP4 pump manual (page 20) states OFF @ 4.0mA to 4.7mA. Tested ON until loop current @ 4.1mA so there may be a range of loop currents where a SVP4 will be OFF.

  • Page 27: Spare Parts & Preventive Maintenance

    P/N: Description: 7746474 Seal, Mech, Shaft, 1/2", ProMix-U 7746471 Injection Valve Assembly, ProMix-U 7746470 O-Ring, Injection Valve, Viton, ProMix-U 7746516 O-Ring, Chamber, Viton, ProMix-S 3.3 Piping Components Spare Parts P/N: Description: 7741084 0-100PSI, Gauge, SS, 2-1/2, Bottom MTD 7741089 0-60PSI, Gauge, SS, 2-1/2, Bottom MTD 7037009 Tubing PVC 3/8"...

  • Page 28: Maintenance And Lubrication Schedules

    ProMinent ProMix ‘S’ Polymer Feeder 3.5 Maintenance and Lubrication Schedule MAINTENANCE Description / Task Remarks Frequency Weekly Visual inspection of unit Every 3 Months (Approx Check dosing line fittings and valves for 30% continuous tightness operation.) No leaks in the piping or at Verify equipment is operating properly the “weep hole”...

  • Page 29: Ta Series Bill Of Material

    ProMinent ProMix ‘S’ Polymer Feeder APPENDIX A – TA Series Bill of Material Mechanical & Electrical List General Mechanical Layout ProMix Series_S User 0111...
  • Page 30 ProMinent ProMix ‘S’ Polymer Feeder PROMIX S (TA SERIES) BILL OF MATERIAL PART ITEM PART DESCRIPTION PUMP, 0.21 GPH, STENNER SVP4H1A1S 7746593 PUMP, 0.71 GPH, STENNER SVP4H2A1S 7746594 PUMP, 1.67 GPH, STENNER SVP4H7A1S 7746595 PUMP, 2.50 GPH, STENNER SVP4L4A1S 7746596 PUMP, 3.54 GPH, STENNER SVP4L5A1S...
  • Page 31 ProMinent ProMix ‘S’ Polymer Feeder P/N: 7746589 Mixing Chamber Components ProMix Series_S User 0111...
  • Page 32 ProMinent ProMix ‘S’ Polymer Feeder ProMix Series_S User 0111...
  • Page 33 SET SCREW MOTOR TO WORM 851405 INJECTION VALVE ASSEMBLY, PROMIX-U 7746471 PIPE, DISCHARGE, PVC, 3/4" , PROMIX-U 7746490 ROD, 316SS, 3/8-16 X 6, PROMIX-S 7746588 SPACER, BOTTOM BAFFLE, PROMIX-S 7746587 SEAL, MECH, SHAFT, 304SS, 1/2", PROMIX-U 7746474 BLADE, PRIMARY, 316SS, PROMIX-S...
  • Page 34 ProMinent ProMix ‘S’ Polymer Feeder P/N: 7746568 Control Panel “A Controls” ProMix Series_S User 0111...
  • Page 35 ProMinent ProMix ‘S’ Polymer Feeder PROMIX S - "A" Controls Bill of Material P/N: 7746568 QTY. PART DESCRIPTION PART NO. FIBOX PN 501336 PROMIX TA ENCLOSURE 7746679 FIBOX 12X10 PAINTED STEEL SUB PANEL 7746226 CBI UL 489 Circuit Breaker 15 Amp...

  • Page 36: Controller Board Layout

    ProMinent ProMix ‘S’ Polymer Feeder APPENDIX B – Control Panel “A Controls” B.1 Controller Board Layout The controller consists of one circuit board. It includes a 2 line x 16 character LCD display and a microcontroller module. All field terminations are to be landed on terminals as per Appendix Section B.2.

  • Page 37: Controller Wiring (Ta Series) P/N: 7746568

    ProMinent ProMix ‘S’ Polymer Feeder B.2 Controller Wiring (TA Series) P/N: 7746568 w/Stenner Pump Reference Supplement Drawing: 7746568-300 for further wiring details ProMix Series_S User 0111...

  • Page 38: 4-20 Ma Input Scaling

    ProMinent ProMix ‘S’ Polymer Feeder B.3 4-20 mA Input Scaling • Feeding More Polymer when the 4-20mA Input Current Decreases: If you set Scale lin @ 4mA to 4mA = 100% and Scale lin @20mA to 20mA = 0%, the feeder will accommodate a logically inverted controlling 4-20mA current loop.

  • Page 39: Polymer Sizing/Dosage

    ProMinent ProMix ‘S’ Polymer Feeder APPENDIX C – Polymer Sizing / Dosage The ProMix S H-O-A switch on the controller door enables the user to select either Manual or Auto operation. In ‘H’ or Manual, the polymer pump speed is selectable from 0 -100% by using the controller keypad.

  • Page 40: Reference Documents

    7746605-200 PROMIX-S_180X2-1.67TA Skid System 7746606-200 PROMIX-S_300X2-2.50TA Skid System 7746607-200 PROMIX-S_300X2-3.54TA Skid System Electrical Schematic Drawings: 7746568-300 PROMIX-S Peristaltic "A" Control Panel Pump Manuals: SVP0610 Stenner Pump - Operating Manual Instructional Manuals: 7746471-400 Injection Valve Cleaning Instructions 7746589-400 Mixing Chamber Mechanical Seal Replacement...

Table of Contents