ProMinent CHLORINSITU V Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ProMinent Manuals
  4. Industrial Equipment
  5. CHLORINSITU V
  6. Operating instructions manual

ProMinent CHLORINSITU V Operating Instructions Manual

Chlorine electrolysis system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operating instructions
Chlorine electrolysis system
CHLORINSITU V
EN
P_PMA_ECA_0016_SW
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
983754
Original operating instructions (2006/42/EC)
BA CI 025 02/23 EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CHLORINSITU V and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ProMinent CHLORINSITU V

Summary of Contents for ProMinent CHLORINSITU V

  • Page 1 Operating instructions Chlorine electrolysis system CHLORINSITU V P_PMA_ECA_0016_SW Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents Description of the system............5 1.1 Description and operation..........5 1.1.1 Basic substances required......... 6 1.1.2 Sound pressure level..........7 1.1.3 Protection against contact and moisture (IP)..... 7 Safety and responsibility............8 2.1 Labelling of Warning Information........8 2.2 User qualification............
  • Page 4 Table of contents 10.3.1 Replacing the water filter........59 10.4 Maintenance on the Brine Storage Tank....59 10.4.1 Checking the Float on the Level Switch....60 10.4.2 Cleaning the Suction Unit in the Brine Storage Tank............... 61 10.5 Maintenance on the caustic tank......62 10.5.1 Emptying the caustic tank........

  • Page 5: Description Of The System

    Description of the system Description of the system 1.1 Description and operation Water softener Too high a level of water hardness seriously damages the membrane cell. Only operate the system in accordance with the guidelines set out in these operating instructions. The system produces free chlorine from a salt solution, as per the diagram below.

  • Page 6: Basic Substances Required

    Description of the system Component Function Venturi pump keeps the process water flow through the electrolysis system stable Chlorine gas sensor (option) detects any chlorine gas leakage that may develop Caustic metering pump pump to correct the pH value Anode regeneration water venturi draws in brine and anode residue by suction Brine membrane cell flow meter measures the volume of brine for the membrane cell...

  • Page 7: Sound Pressure Level

    Description of the system 1.1.1.2 Salt If calcium and/or magnesium are present in the brine, then these elements precipitate as lime on the negative electrode (cathode) and the membrane in the membrane cell is irreparably damaged. Therefore install a softener upstream of the system. Use salt with as low a calcium and magnesium content as possible in this soft‐...

  • Page 8: Safety And Responsibility

    Safety and responsibility Safety and responsibility 2.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions.
  • Page 9 Safety and responsibility Type of information Hints on use and additional information. Source of the information. Additional measures. Denotes hints on use and other useful informa‐ – tion. It does not indicate a hazardous or dam‐ aging situation.

  • Page 10: User Qualification

    Safety and responsibility 2.2 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 11: General Safety Information

    Safety and responsibility 2.3 General safety information WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance.
  • Page 12 Safety and responsibility Do not operate the system in conditions other than those described in these operating instructions. Only allow qualified personnel to operate the system. Please observe the information in the operating instructions at every phase of the system's service life. Please observe the relevant national regulations and guide‐...

  • Page 13: Components Of The System

    Components of the system Components of the system P_PMA_ECA_0018_SW Fig. 2: Components of the system in the system cabinet P_PMA_ECA_0019_SW Fig. 3: Suggested installation of the system Number Component Function Softener Softens the water. Removes calcium and magnesium. Flow meter The process water to the caustic tank is switched on and meas‐...
  • Page 14 Components of the system Number Component Function Membrane cell Chlorine is produced from a salt solution in an electrochemical process in the membrane cell. Venturi pump Keeps the process water flow through the electrolysis system stable...

  • Page 15: Storage And Transport

    Storage and transport Storage and transport Storage Store the system in its original transport packaging in a sealed room, observing the following conditions: at a temperature of between 5 °C ... 50 °C at a relative air humidity below 85 % without condensation in a non-aggressive environment (no harmful vapours, chemi‐...

  • Page 16: Preparation For Use

    Preparation for use Preparation for use Adhere to all national and local regulations relating to the use of chlorine. The operator of the system is responsible for ensuring that the regulations are implemented. Ensure that the floor of the room has sufficient load-bearing capacity to bear the weight of the filled system.

  • Page 17: Installation And Assembly

    Installation and assembly Installation and assembly 6.1 Installation check-lists Installation process Tick Check whether the installation site complies with the guidelines governing temperature, safety, space, humidity etc. Clear the area in which the system is to be installed. Remove the plastic wrapping from the system. Check whether the system has suffered damage during transport or exhibits other damage.

  • Page 18: Assembly And Installation Of The System

    Installation and assembly Installation process Tick Connect the chlorine (Cl ) and pH control in the control cabinet. Connect the main power supply (with the necessary power and amperage) to the ter‐ minal strip in the control cabinet in accordance with the voltage and current specification. THIS PART WAS ACCEPTED BY: NAME: SIGNATURE:...
  • Page 19 Installation and assembly Check whether the system has suffered damage during transport or exhibits other damage. Check that the scope of delivery is complete. P_PMA_ECA_0018_SW Fig. 4: Removing transport securing material Remove the securing material fixing the system to the pallet. In the system cabinet, remove: The tensioning straps on the lye tank, The securing material between the membrane cell and...
  • Page 20 Installation and assembly P_PMA_ECA_0021_SW Fig. 6: Horizontal system Ensure that the system is horizontal. Use the support blocks supplied if necessary. Remove the lifting gear from the system. Position the brine tank in its intended position, see section “Overview of equipment”. Preferably position the brine tank in the direct vicinity of the system.
  • Page 21 Installation and assembly Ensure that the discharge line (Ø110) is connected to the outside. Always route the PVCU discharge line upwards. Do not allow any part of the PVCU discharge line to point downwards. Ensure that the PVCU discharge line does not have more than 3 bends.
  • Page 22 Installation and assembly P_PMA_ECA_0025_SW Fig. 10: Ø20 mm PVCU “Feed water line” coupling Connect a water line to the “Feed water line” Ø20 mm PVCU coupling on the system Minimum pressure = 2.5 bar Maximum pressure = 5 bar Minimum flow = 10 l/min Quality = drinking water Fit a check valve in the drinking water supply line in compli‐...
  • Page 23 Installation and assembly The system must be connected to the process water circula‐ tion line to be able to add the chlorine to the process water. Make sure that the process water inlet line (2) and the process water outlet line (1) are connected below the fluid level of the circulation line (I.), Fig.
  • Page 24 Installation and assembly Fig. 14: PE coupling connectors A1720 Fig. 15: Brine tank with hoses and coupling 1. Prepared PE coupling in the brine tank 2. Black 1.8 mm PE hose 3. White transparent 8 mm nylon hose Use the black PE hose (Ø16 mm x 1.8 mm) from the brine tank to join the “Fill brine tank”...
  • Page 25 Installation and assembly Fig. 16: “Brine membrane cell” connector Use the (Ø16 mm x 1.8 mm) PE hose to join the “Brine mem‐ brane cell” connector on the system to the Ø16 mm con‐ nector on the brine tank.
  • Page 26 Installation and assembly A1721 Fig. 17: Couplings 1. “Filling brine tank” PE coupling 2. “Brine membrane cell” PE coupling 3. Coupling for transparent “Brine softener” hose Fig. 18: Nylon coupling connectors Use the transparent nylon hose (Ø10 x 8 mm) to connect the “Brine softener”...
  • Page 27 Installation and assembly Fig. 19: PVCU line with Ø40 mm / level switch Connect a Ø40 mm PVCU line to the brine tank and to the sewerage system as an overflow line. There should be salt in the brine tank when the PVCU lines are being connected. Connect the level switch of the brine tank: Connect the cables to terminal strip X1-15/X1-15+: The brown cable to the top row of the terminal strip...
  • Page 28 Installation and assembly P_PMA_ECA_0028_SW Fig. 20: Electrically installing the system Electrically install the system: Connect the power cable of the system, as per the table below, to the terminal strip in the control cabinet, taking into account the rating values. Note the following when installing them: Make sure that the system is switched off when making or adjusting the electrical connections.

  • Page 29: Operation

    Operation Operation User qualification, maintenance: instructed personnel Ä Chapter 2.2 ‘User qualification’ on page 10 Switch the system on by turning the main switch to “1”. The main switch is on the control cabinet. Production of chlorine is started and stopped by an external mA signal (setpoint) or an enable signal.
  • Page 30 Operation MENU STATUS MANUAL OPERATION OPERATING SETTINGS ALARM TRENDS P_PMA_ECA_033_SW Fig. 22: Construction of the main menu You can adjust the production parameters in certain menus. CAUSTIC TANK ELECTRICAL CURRENT PRODUCTION Sensor air flow SETPOINT VACUUM Blower VACUUM UNIT Contact, flow, caustic Flow meter, process water Level, high Current number of pulses...

  • Page 31: Chlorinsitu ® -V Menu Overview

    Operation 7.2 CHLORINSITU ® -V menu overview Main menu Operation Production Metering Process Power supply overview Water softener tank Refresh pipe Diaphragm cell Metering Brine tank Booster pump Login Operating Languages settings settings Alarm Metering Production Parameter P_PMA_ECA_0032_SW 7.3 Operating principles You can adjust the values on the touchscreen regardless of the ‘Production Off’...

  • Page 32: Production Parameters

    Operation Password You need the ‘Operating personnel’ password to access the ‘Operation’ menu. ‘Service’ password to access the ‘Process water You need the flow’ and ‘Language’ sub-menus. All other protected menus can only be accessed by the manufac‐ turer of the unit. Name Password Operating personnel...

  • Page 33: Commissioning

    Commissioning Commissioning The system must be started up in the following order under appro‐ priate conditions. The system can only be safely started up and guarantee seamless operation if this order is adhered to. 8.1 Check-list: preparation for commissioning Chlorinsitu-V commissioning process User qualification, preparation for commissioning: trained quali‐...
  • Page 34 Commissioning Tab. 6: Basic factory settings - Chlorinsitu-V - Commissioning Capacity Cell type Current Max. voltage Brine volume Fuse Anode System refresh (g/h) (ml) * * The parameters are based on an ambient temperature of 20 °C and a brine concentration of 280 g/l. The refresh time is calculated by the PLC.
  • Page 35 Commissioning Preparation for commissioning Tick Check whether the pipe section with air flow sensor is connected. Check whether the hydrogen exhaust duct is connected. Check whether the vent line is connected. Check the drain connectors. Check the water supply. Check the brine suction to the membrane cell. Check the brine suction to the softener.
  • Page 36 Commissioning Preparation for commissioning Remaining points Remark Take into consideration the remarks on this page and take appropriate action before commencing commis‐ sioning. THIS PART WAS ACCEPTED BY: NAME: SIGNATURE: Project number: System:...

  • Page 37: Check-List: Commissioning

    Commissioning 8.2 Check-list: Commissioning Chlorinsitu-V commissioning process Ä Chapter 2.2 ‘User User qualification, commissioning: Service qualification’ on page 10 Observe the material safety data sheets when working with lye and chlorine product. Tab. 7: Commissioning check-list Step Ensure that all preparations have been completed correctly before commencing commis‐ sioning.

  • Page 38: Commissioning Work

    Commissioning Step MAKE SURE THAT ALL BLANKING PLATES ON THE MEMBRANE CELL HAVE BEEN REMOVED. MAKE SURE THAT ALL BALL VALVES (EXCEPT FOR THE SAMPLING VALVE) HAVE BEEN OPENED. CHLORINE GAS CAN ESCAPE FROM THE MEMBRANE CELL AND CAUSE SERIOUS HEALTH PROBLEMS IF THE BLANKING PLATES ARE NOT REMOVED AND A BALL VALVE IS CLOSED.
  • Page 39 Commissioning Wear safety gloves. Caution high voltage. Danger from corrosive dust. The customer is responsible for the consequences of the failure to use protective equipment and disregard of the warnings in this document. The use of personal protective equipment (PPE) is specified in the regulations applicable at the installation place.
  • Page 40 Commissioning P_PMA_ECA_0035_SW Open the water inlet valve of your system and check that the water lines are leak-tight. Use the test kit to measure the hardness of the supply water. The scope of delivery of the system includes a test kit for measuring the water hardness.
  • Page 41 Commissioning P_PMA_ECA_0036_SW Fig. 24: Sample valve Open the sample valve for approx. 2 minutes and then take a sample. Use the test kit in “LOW RANGE” mode to measure the hard‐ ness of the softened water. Check whether the hardness of the softened water is 0 °dH. Press [Regeneration] .
  • Page 42 Commissioning Fig. 25: Blanking plate on the fan outlet(1) and on the vacuum sensor (2) INFORMATION: Membranes drying out. The membrane cell is filled with brine. Do not allow the membrane to dry out. The membrane would be damaged by this with the result that the system would no longer work correctly.
  • Page 43 Commissioning CAUTION! Working with lyes Before performing the next step: Wear protective clothing and note the dangers when working with lyes. P_PMA_ECA_0039_SW Fig. 27: Cover (1) of the caustic tank Fire, naked flames and smoking are prohibited. Danger from corrosive dust. Wear safety glasses.
  • Page 44 Commissioning Check the direction of rotation of the fan: The fan can be switched on and off via the display. The correct direction of rotation of the fan is shown by the arrow on the fan motor. Perform the following steps if the fan is rotating in the wrong direction: Use the main switch to switch off the system Swap phases 2 and 3...
  • Page 45 Commissioning WARNING! Danger from chlorine gas Possible consequence: fatal or very serious injuries. Before commencing production, make sure that lye is filling into the caustic tank. Chlorine gas can be released if production is started without lye. WARNING! Danger from lye Danger to health from lye.
  • Page 46 Commissioning Starting anode refresh As soon as the vacuum has reached the setpoint, a manual anode refresh can be performed. Please refer to the oper‐ ating instructions to operate the venturi pump. Start a manual refresh on the display of the PLC. Check that the lye suction is sufficient.

  • Page 47: Alarm] Menu / Troubleshooting

    Ä Chapter 2.2 ‘User User qualification, maintenance: Service qualification’ on page 10 WARNING! Hazardous chemicals can escape Hydrogen, sodium hydroxide solution and chlorine remain in the CHLORINSITU V system even after operation. – Rinse the system by performing the manual anode refresh. –...

  • Page 48: Power Supply

    [ALARM] menu / Troubleshooting Causes: The venturi pump runs sluggishly or makes grinding sounds. One phase of the venturi pump's power supply has failed. An electrical line to the venturi pump is faulty. 9.4 Power supply Electric current too low The amperage measured during production is lower than the speci‐...

  • Page 49: Membrane Cell

    [ALARM] menu / Troubleshooting Causes: The overflow from the caustic tank to the production tank is blocked. Cooling water is entering the caustic tank and/or production tank. ‘Production The line to fill the storage tank is blocked and the tank too high’ alarm is not working. Filling valve on the caustic tank is Process water is measured while the valve to fill the caustic tank is faulty...

  • Page 50: Other Faults

    [ALARM] menu / Troubleshooting Anode filling takes too long Too little brine flows into the anode during a refresh. Causes: Brine valve is faulty. Too little salt in the brine tank. Too little water in the brine tank. The refresh valve is closed. The refresh pipework is blocked.

  • Page 51: Messages

    [ALARM] menu / Troubleshooting Causes: The softener is mechanically faulty. Water hardness meter has measured excessively hard water The softener is not correctly adjusted. Softener brine priming Too little brine was twice drawn in by suction during regeneration of the softener. Causes: Insufficient brine in the brine tank.

  • Page 52: Maintenance Checks And Preparation

    Maintenance checks and preparation Maintenance checks and preparation 10.1 Care of the Operating Unit User qualification, maintenance instructed personnel, see Ä Chapter 2.2 ‘User qualification’ on page 10 NOTICE! Damage caused by prohibited cleaning equipment or agents The operating unit can be damaged when cleaned using compressed air, steam cleaners, aggressive solvents or abrasive agents.
  • Page 53 Maintenance checks and preparation WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance.

  • Page 54: Maintenance Kits

    Maintenance checks and preparation Before working on the system, switch off the system in advance for a minimum of 15 minutes. Always check the fault list for recent faults. Faults that have occurred recently indicate where possible problems could lie. Faults must first be eliminated if the system is not producing due to faults or if the check points are not met.

  • Page 55: Note The Production Parameters

    Maintenance checks and preparation 10.2.3 Note the production parameters Note the status of the system’s production hours counter under ‘Status’ . Calculate the difference from the status at the last maintenance. Note the frequency of the venturi pump during production. The frequency controller is located in the control cabinet.

  • Page 56: Monitoring The Voltage At The Membrane Cells

    Maintenance checks and preparation The amperage at the diaphragm cell has a direct relationship to chlorine production. In most cases, a deviation in the amperage measure leads to a poor output. The reason for this is that there is too little salt in the diaphragm cell or too much water in the lye storage tank.

  • Page 57: Regeneration Of The Water Hardness Meter

    Maintenance checks and preparation 10.2.9 Regeneration of the Water Hardness Meter Replace the measuring cartridge with the reserve measuring cartridge. Regenerate/soften the measuring cartridge removed. III. A2012 Fig. 30: Regenerating the measuring cartridge I: Use the regeneration kit provided. Use saturated brine for regeneration.

  • Page 58: Maintenance On The Softener

    Maintenance checks and preparation P_PMA_ECA_0041_SW Fig. 31: Close the water tap (1). Switch the main switch to “OFF”. Close the water tap (1). Close the shut-off valve in the dosing line. Close the shut-off valves upstream and downstream of the venturi pump.

  • Page 59: Replacing The Water Filter

    Maintenance checks and preparation 10.3.1 Replacing the water filter B0733 Screw the housing of the water filter in place. Replace the water filter. Screw the housing of the water filter in place. 10.4 Maintenance on the Brine Storage Tank Ä Chapter User qualification, maintenance: trained user, see 2.2 ‘User qualification’...

  • Page 60: Checking The Float On The Level Switch

    Maintenance checks and preparation 10.4.1 Checking the Float on the Level Switch A1967 Fig. 32: Checking the float on the level switch Unscrew the coupling on the charging hose (1). Remove the liquid level switch (2) out of its housing. Check the float (3) for dirt, damage and correct operation.

  • Page 61: Cleaning The Suction Unit In The Brine Storage Tank

    Maintenance checks and preparation 10.4.2 Cleaning the Suction Unit in the Brine Storage Tank A1968 Fig. 33: Cleaning the suction unit in the brine storage tank Unscrew the coupling on both hoses (1) on the suction unit. Remove the suction unit (2) out of its housing. Performing maintenance on both suc‐...

  • Page 62: Maintenance On The Caustic Tank

    Maintenance checks and preparation 10.5 Maintenance on the caustic tank Ä Chapter 2.2 User qualification, maintenance: trained user ‘User qualification’ on page 10 WARNING! Danger due to caustic residue Possible consequence: Fatal or very serious inju‐ ries from lye. Measure: Wear the goggles and gloves provided during maintenance on the caustic tank.

  • Page 63: Replacing The O-Rings Of The Ball Valves On The Base Of The Caustic Tank

    Maintenance checks and preparation Slowly open the cathode valve (1) on the membrane cell and allow the cell to empty. P_PMA_ECA_0044_SW Fig. 36: Cathode valve (1) Open the coupling on the cathode valve (1) and remove the cathode valve. Replace the O-rings of the cathode valve. Refit the cathode valve.

  • Page 64: Replacing The O-Rings Of The Couplings On The Base Of The Caustic Tank

    Maintenance checks and preparation Replace the EPDM O-rings of the ball valves on the base of the caustic tank. 10.5.3 Replacing the O-rings of the couplings on the base of the caustic tank P_PMA_ECA_0047_SW Fig. 39: Coupling O-rings Replace the O-rings of the couplings on the base of the caustic tank.

  • Page 65: Checking The Temperature Sensor On The Caustic Tank

    Maintenance checks and preparation 10.5.5 Checking the temperature sensor on the caustic tank P_PMA_ECA_0049_SW Fig. 41: white threaded connector (1) Unscrew the white threaded connector and remove the tem‐ perature sensor. P_PMA_ECA_0050_SW Fig. 42: Temperature sensor (1) Check the temperature sensor (1). Oxidation or damage may be an indication of a leak on the sensor housing.

  • Page 66: Maintenance On The Fan

    Maintenance checks and preparation 10.5.7 Maintenance on the fan P_PMA_ECA_0052_SW Fig. 44: Connection from the fan to the pipe Loosen the connection from the fan to the pipe of the caustic tank and the screw in the fan connector. P_PMA_ECA_0053_SW Fig.

  • Page 67: Maintenance On The Membrane Cell

    Maintenance checks and preparation Maintenance on the air flow sensor P_PMA_ECA_0055_SW Fig. 47: Air flow sensor (1) Unscrew the adjustment screw and remove the air flow sensor (1) from the supply line. Clean the air flow sensor. Fit the air flow sensor. The air flow sensor must then be securely positioned.

  • Page 68: Replacing The O-Rings On The Anode Side Of The Membrane Cell

    Maintenance checks and preparation 10.6.2 Replacing the O-rings on the anode side of the membrane cell P_PMA_ECA_0057_SW Close the refresh ball valve (1). Close the brine ball valve (2). Loosen the threaded connector of the membrane cell. P_PMA_ECA_0058_SW Manually open the vent valve (4). Replace the O-rings on the anode side of the membrane cell.

  • Page 69: Replacing The O-Rings On The Brine Ball Valve

    Maintenance checks and preparation 10.6.4 Replacing the O-rings on the brine ball valve P_PMA_ECA_0060_SW Fig. 48: Replacing the O-rings on the brine ball valve (2) During every maintenance: replace the FKM O-rings (DIN ISO 1629). 10.6.5 Replacing the O-rings on the chlorine check valve P_PMA_ECA_0061_SW Remove the check valve (1) from the line.

  • Page 70: The Pvdf Float And Stop Pipe

    Maintenance checks and preparation WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance.

  • Page 71: Replacing The O-Rings On The Anode Pipe

    Maintenance checks and preparation 10.7.2 Replacing the O-rings on the anode pipe P_PMA_ECA_0062_SW Fig. 50: Threaded connector on the vacuum sensor (1) Loosen the threaded connector on the vacuum sensor (1) and replace the O-ring. Loosen the threaded connector on the top of the anode pipe (2) and replace the O-ring.

  • Page 72: Replacing The Vent Valve

    Maintenance checks and preparation Replace the O-ring on the lower measuring pipe connector (4). Replace the O-ring on the lower anode pipe connector (5). Replace the O-ring on the stop pipe (6). 10.7.3 Replacing the vent valve P_PMA_ECA_0065_SW Fig. 53: Replacing the vent valve (1) Loosen the threaded connectors on the vent valve.

  • Page 73: Replacing The Sealing Rings Of The Water Venturi

    Maintenance checks and preparation Annual maintenance: Clean the filter mesh in the filter insert. Three-yearly maintenance: Replace the filter mesh in the filter insert. 10.8.2 Replacing the sealing rings of the water venturi A1976 Fig. 55: Water venturi sealing rings (1) Loosen the threaded connectors of the water venturi (1) and remove the water venturi.

  • Page 74: Cleaning The Nozzle Of The Water Venturi

    Maintenance checks and preparation 10.8.3 Cleaning the nozzle of the water venturi A1977 Fig. 56: Cleaning the nozzle of the water venturi Turn the nozzle (1) counter-clockwise to loosen it. Remove the nozzle. Check the nozzle for dirt and wear, cleaning or replacing the nozzle if necessary.

  • Page 75: Replacing The Refresh Valve

    Maintenance checks and preparation 10.8.4 Replacing the refresh valve P_PMA_ECA_0067_SW Loosen the threaded connectors on the refresh valve (1). Remove the connector cap of the refresh valve. Replace the refresh valve. Refit the connector cap on the refresh valve. 10.8.5 Replacing the O-rings on the refresh ball valve P_PMA_ECA_0068_SW Replace the FKM O-rings on the refresh ball valve (1).

  • Page 76: Replacing The Lye Valve

    Maintenance checks and preparation 10.8.6 Replacing the lye valve P_PMA_ECA_0069_SW Loosen the threaded connectors on the lye valve (1). Remove the connector cap of the lye valve. Replace the lye valve. Fit the connector cap on the lye valve. 10.8.7 Cleaning the flow meter for lye suction P_PMA_ECA_0070_SW Remove the flow meter (1) from the line and clean it.

  • Page 77: Replacing The O-Rings On The Control Valve For Lye Suction

    Maintenance checks and preparation 10.8.8 Replacing the O-rings on the control valve for lye suction P_PMA_ECA_0071_SW Replace the O-rings (EPDM) on the control valve (1) for lye suction. 10.8.9 Maintenance on the Lye Pump Renew the spare parts on the lye pump. Spare parts on the lye pump: Suction valve with connector kit Discharge valve with connector kit...

  • Page 78: Maintenance On The Control Cabinet

    Maintenance checks and preparation 10.9 Maintenance on the control cabinet 10.9.1 Checking the Relay Contacts A2006 Fig. 57: Checking the relay contacts Check all relay contacts for discolouration and oxidation and clean if necessary. Check all connectors for discolouration and tighten, if neces‐ sary.

  • Page 79: Cleaning The Filters

    Maintenance checks and preparation 10.9.2 Cleaning the Filters A2007 Fig. 58: Cleaning the filters Frequency The frequency of cleaning depends on the contam‐ ination level of the filters and on the installation location. Clean the filter by tapping or blowing. During three-yearly maintenance: CAUTION! Different filter types are included in the scope...

  • Page 80: Maintenance On The Chlorine Gas Detector

    Maintenance checks and preparation Check whether the water pressure is sufficient (2.5 bar < p < 5 bar). Otherwise use the reducing valve to adjust it. Use the test kit to measure the water hardness. Check whether the brine tank is filling with softened water. Check whether the brine tank stops filling up when the float is actuated.

  • Page 81: Disposal Of Used Parts

    Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it.

  • Page 82: Technical Data For The Chlorinsitu-V

    Technical data for the CHLORINSITU-V Technical data for the CHLORINSITU-V Tab. 9: Technical data Parameter Unit Types Capacity 1000 1250 1500 1750 kg/d 13.2 16.5 27.5 38.5 Dimensions Frame 1655x600x1550 1960x600x2000 [LxWxH] Space requirement 2255x1500 2460x1500 Brine tank Litre Process data Number of cell chambers Water needed * Salt consumption...
  • Page 83 Technical data for the CHLORINSITU-V Parameter Unit Types ** Depending on the actual water temperature. Maximum is 20 °C. *** The fan is provided to ensure minimum dilution to 0.4% of the lower explosion limit **** Ambient air in the installation space: non-condensing, non-corrosive and dust-free ***** Pipework: maximum 10 metres in length with a maximum of 3 bends Ambient conditions Data...

  • Page 84: Ec Declaration Of Conformity For Machinery

    EC Declaration of Conformity for Machinery EC Declaration of Conformity for Machinery In accordance with the DIRECTIVE 2006/42/EC OF THE EURO‐ PEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. Van den Heuvel Watertechnologie bv Glashorst 114 3925 BV Scherpenzeel Netherlands,...

  • Page 85: Index

    Index Index 1, 2, 3 ... Maintenance kits ......54 Membrane cell set up ..... 32 [ALARM] menu .
  • Page 88 3925 BV Scherpenzeel The Netherlands Telephone: +31 (0)33-2778600 Fax: +31 (0)33-2778399 Email: www.vdhwater.nl Internet: info@vdhwater.nl 983754, 3, en_GB DTP and design: ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-215 Email: info@prominent.com Internet: www.prominent.com...

Table of Contents