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Assembly and operating instructions
Ultromat
AF and ATF
®
with Terminal Boxes and Pressure Sensor
A0542
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part No. 986104
Original operating instructions (2006/42/EC)
BA UL 019 06/10 EN
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Table of Contents
Related Manuals for ProMinent Ultromat AF Series
Summary of Contents for ProMinent Ultromat AF Series
- Page 1 Assembly and operating instructions Ultromat AF and ATF ® with Terminal Boxes and Pressure Sensor A0542 Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved.
- Page 2 ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-419 email: info@prominent.de Internet: www.prominent.com 986104, 2, en_GB © 2010...
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Page 3: Table Of Contents
Table of contents Table of contents Ultromat product identification..........5 ® 1.1 Ultromat ® AF with Pressure Sensor product identifi‐ cation................5 1.2 Ultromat ® ATF with pressure sensor product identifi‐ cation................5 1.3 Front view Ultromat ® AF/ATF with pressure sensor..5 1.4 Plan view Ultromat AF/ATF with pressure sensor.. - Page 4 Table of contents 8.5.1 Adjusting the Concentration of the Polymer Solu‐ tion in the Ultromat ® AF / ATF......... 23 8.6 Adjusting the Capacitive Sensor......... 24 8.7 Operation of the System..........24 Operation of the System............. 26 9.1 Prerequisites for Correct and Proper Operation..26 9.2 Feeding the Dry Material Feeder with Powdered Pol‐...
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Page 5: Ultromat® Product Identification
Ultromat® product identification Ultromat ® product identification Ultromat ® AF with Pressure Sensor product identification Ultromat AF 1037294 1037295 1037296 1037297 1037298 1037299 Type AF 400 AF 1000 AF 2000 AF 4000 AF 6000 AF 8000 Reservoir 1000 2000 4000 6000 8000 content (litre) -
Page 6: Plan View Ultromat ® Af/Atf With Pressure Sensor
9. Inspection opening for chamber 1 5. Shut-off valves About This Product The Ultromat AF/ATF from ProMinent is a preparation system for ® polyelectrolytes for connection to an external control. The Ultromat AF can be used in any application where synthetic ®... -
Page 7: Safety Chapter
Safety Chapter Safety Chapter Ultromat AF/ATF ® Explanation of the safety information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed safety information and are provided as clear step-by- step instructions. -
Page 8: Correct And Proper Use
– All other uses or a modification of the system are only permitted with the written authorisation of ProMinent Dosiertechnik GmbH, Heidelberg! – The system is not designed for use in areas at risk from explosion! –... -
Page 9: Users' Qualifications
Customer service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well... -
Page 10: Information In The Event Of An Emergency
Safety Chapter Information in the Event of an Emergency WARNING! Information in the Event of an Emergency Possible consequence: Fatal or very serious injuries. Switch off the system with the red-yellow mains switch. External control and control cabinet! The red-yellow mains switch is located on the opera‐ tor's side. -
Page 11: Ultromat ® Safety Information
Safety Information WARNING! Qualification of personnel Danger due to incorrect operation of the system The operating personnel must be instructed by a ProMinent service technician" (When the system is first operated) The operating instructions must be available by the system! WARNING! -
Page 12: Transport And Storage Of The System
Transport and Storage of the System Transport and Storage of the System Transport and Storage of the System CAUTION! Fractures in plastic material may result from incorrect loading – Only move the Ultromat ® system when empty – The reservoir wall may not be subjected to point loads –... -
Page 13: Information On The System
Information on the system Application The Ultromat ® AF/ATF manufactured by ProMinent is a polyelec‐ trolyte preparation system. Design Almost all commercially available polymers can be used. Concentrations of 0.05 to 0.5 % can be set. The viscosity of the polymer solution produced may not exceed 1500 mPas. - Page 14 Information on the system Ultromat AF 1000 2000 4000 6000 8000 Liquid con‐ DN 15 DN 15 DN 15 DN 20 DN 20 DN 20 centrate pipe‐ work Max. water 1,500 l/h 1,500 l/h 3,000 l/h 6,000 l/h 8,000 l/h 12,000 l/h supply Elec.
- Page 15 Information on the system Ultromat ATF 400 1000 2000 4000 6000 8000 Liquid con‐ DN 15 DN 15 DN 15 DN 20 DN 20 DN 20 centrate pipe‐ work Max. water 1,500 l/h 1,500 l/h 3,000 l/h 6,000 l/h 8,000 l/h 12,000 l/h supply Elec.
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Page 16: Design And Function
Design and function Design and function Description of the Component Assem‐ blies Three-chamber reservoir The PP reservoir is divided into three separate chambers, so that a sufficient maturing time for the polymer solution can be ensured. The division of the reservoir largely prevents the matured and freshly prepared solution from mixing and ensures continuous dis‐... -
Page 17: Agitators
Design and function A loosening wheel is fitted directly about the feeder screw for the continuous discharge of the powdered polymer. A metering pipe heating unit also removes any penetrated moisture and thus pre‐ vents any caking of the powdered polymer. Agitators The Ultromat is fitted with two electrical agitators as standard. -
Page 18: Discharge Pipework
Design and function 5.8.4 Discharge pipework The discharge pipework serves to combine the 3 reservoir outlets. This enables the Ultromat ® to be emptied and its contents to be fed into a drain. -
Page 19: Assembly And Installation
Assembly and Installation Assembly and Installation The system is fully pre-assembled ex works. The cabling between the terminal box and the electrical power units is fully installed. Assembly WARNING! High fill weight in the system Possible consequence: Fatal or very serious injuries. Ensure that the position of the system can bear the weight of the system when full. -
Page 20: Installation - Electrical
Assembly and Installation Installation - Electrical WARNING! Danger of electric shock! Possible consequence: Fatal or very serious injuries – The electrical installation may only be performed by a qualified electrician – Always disconnect the system from the mains power supply and prevent it from being re-con‐ nected before undertaking any installation work in the electrical connections –... -
Page 21: Controller
Controller Controller The Ultromat AF and ATF are not equipped with a controller. The ® controller is to be provided by the operator. Terminal boxes AF/ATF The following electrical devices are assigned to terminals in the ter‐ minal boxes: Terminal boxes Agitator 1, 400 VAC Agitator 2, 400 VAC Agitator 3, 400 VAC... -
Page 22: Commissioning
Commissioning Commissioning Assembly, Preparatory Work CAUTION! Initial commissioning Possible material damage – It is essential that the mechanical and electrical connections are checked to ensure that they are correct prior to initial commissioning – Ensure that the voltage, frequency and current type applied in the terminal box matches the data on the specification label –... -
Page 23: Calibrating The Dry Material Feeder
Commissioning Calibrating the Dry Material Feeder Required material: Weighing scales PE bag (capacity min. 500 g) Calibration Loosen the screw couplings to dismantle the flush fitting. Hold the PE bag (capacity min. 500 g) under the metering pipe and fill for 1 minute. ð... -
Page 24: Adjusting The Capacitive Sensor
Commissioning Water supply Concentration Metering rate of dry material feeder / concentrate pump AF / ATF 6000 9,000 l/h 0,1 % 9.0 kg/h 9,000 l/h 0,2 % 18.0 kg/h 9,000 l/h 0,3 % 27.0 kg/h 9,000 l/h 0,4 % 36.0 kg/h 9,000 l/h 0,5 % 45.0 kg/h... - Page 25 Commissioning CAUTION! Monitor the operation of the system in the start-up phase! – Monitor in particular the correct switching operation of the level sensor when they first reach their respective switching points! Prerequisites: Correct and proper assembly and installation of the system has been checked.
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Page 26: Operation Of The System
Operation of the System Operation of the System Prerequisites for Correct and Proper Operation NOTICE! Instructed personnel – The system may only be operated by instructed personnel! Prerequisites: Correct setting of the operating parameters. Feeding the Dry Material Feeder with Powdered Polymer (ATF) CAUTION! Danger of slipping! Mixtures of polymer and water are slippery! -
Page 27: Disposal
Operation of the System Disposal NOTICE! Regulations – Please observe the currently applicable local regu‐ lations (specifically with regard to electronic waste) – Please also read the operating instructions for the other equipment (dry material feeder, pumps ...) For Germany: The cleaned used parts can be disposed of at municipal waste collection points. -
Page 28: Incorrect Operation Of The System
Incorrect Operation of the System Incorrect Operation of the System The incorrect position of the discharge valves can result in mal‐ function The incorrect position of the shut-off valves in the water supply line can result in malfunction Unauthorised persons must be prevented from entering or changing operating parameters The maximum viscosity of 1500 mPas may not be exceeded when setting the concentration on the external control... -
Page 29: Troubleshooting
11.1 Unspecified Malfunctions Should a problem occur, which is not included in this list or should a listed fault not be remedied by the suggested troubleshooting measures, please contact ProMinent Customer Services without delay. 11.2 Sensors It should first be considered with every fault analysis that a capaci‐... -
Page 30: Maintenance
Maintenance Maintenance The following components have to be maintained regularly. The intervals should be based on operating conditions. 12.1 Dry Material Feeder Inspect the dry material feeder Check the dry material feeder regularly during operation to ensure that it is working correctly Check whether the powdered polymer is being metered cor‐... -
Page 31: Spare Parts And Accessories
Spare Parts and Accessories Spare Parts and Accessories Source Spare parts and accessories can be purchased from our Customer Service department. -
Page 32: Appendix
Appendix Appendix MSR diagram: Ultromat RI flow dia‐ gram ® AF/ATF with pressure sensor A0545 Fig. 5: Ultromat RI flow diagram ®... - Page 33 Appendix A0546 Fig. 6: Ultromat RI flow diagram ®...
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Page 34: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity Fig. 7: EC Declaration of Conformity... -
Page 35: Commissioning Report
Commissioning report Commissioning report Commissioning report Ultromat Ultromat Type: AF 400, AF 1 000, AF 2 000, AF 4000, AF 6000, ® ® AF 8000 Ultromat Type: ATF 400, ATF 1 000, ATF 2 000, ATF 4000, ATF ® 6000, ATF 8000 Project number (on type plate): Calibration settings: Powdered polymer:... -
Page 36: 17 Index
Index 17 Index 1, 2, 3 ... mPas..............13 1500 mPas............28 Nominal discharge capacity......... 13 Accessibility............19 Accessories............31 Operation............. 26 Agitator..............21 Options..............17 Agitators............... 17 Application............13 Power socket............17 Assembly.............. 19 PP Reservoir............16 Propellers............10, 29 Calibration............
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