Table of Contents
Summary of Contents for SAMES KREMLIN 3000
- Page 1 PNEUMATIC MOTOR MODEL, 3000 Equipment reference 146 310 000 User Manual 582140110 2021-07-22 Ind C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.co m 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice. © SAMES KREMLIN 2021...
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Page 3: Table Of Contents
Possible symptoms of faults / Causes of faults / Remedy to be applied - quick operation ..........................34 Maintenance ........................35 11.1 Preventive Maintenance Plan ..................35 Disassembly / Reassembly Operation ................37 12.1 Disassembling the 3000 motor..................37 Pneumatic cabling ......................41 Spare parts........................44 14.1 Motor, model 3000 ...................... 44 Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... - Page 4 Recording revisions Editor Object Revision Date Modified by SEGUI N Pneumatic motor Week13/2020 Model 3000 SEGUI N Pneumatic motor Week48/2020 Model 3000 SEGUI N Pneumatic motor Week29/2021 Model 3000 Dear customer, you have just purchased your new equipment and we thank you for it.
- Page 5 The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. The warranty is limited to the repair or exchange of parts returned to our factory and recognized as defective by us and does not cover the listed wear parts or not.
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Page 6: Declaration Of Conformity
Declaration of Conformity 1 Declaration of Conformity Refer to the existing declaration delivered with the product. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... -
Page 7: Safety Instructions
It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. - Page 8 Danger : electricity surfaces flammability risks Danger (user) Gloves required Warning Danger Grounding Protective helmet Hearing pro- tection Mandatory Safety shoe respiratory protection Refer to the Protective clothing Safety glasses is Protective visor manual/ins- truction mandatory leaflet 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 9 Similarly, a product purge valve must be installed on the product circuit so that it can be purged (after shutting off engine air and decompressing it) before any intervention on the equipment. These valves should remain closed for air and open for the product during the procedure. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 10 (consult the product safety data sheets). To equip the drums with a lid to reduce the diffusion of gases and vapors in the cabin. It is forbidden to pump explosive materials 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 11 The use of halogenated hydrocarbon solvents and products containing these solvents in the presence of aluminum or zinc is prohibited. Failure to follow these instructions exposes the user to the risk of explosion resulting in serious injury or death. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
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Page 12: Integrity Of The Material
It is forbidden to operate the pump without its protective motor cover – risk of crushing It is forbidden to disassemble the safety valve during the operation of the pump – check that the air regulator and pressure gauge are working once a month. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... - Page 13 Safety instructions Only use genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump’s operating pressures. Booster phase of the pump Mandatory wearing of PPE (glasses + gloves + safet y shoes). Feeding cycle The booster cycle must be at a maximum of 1 bar at the ...
- Page 14 It is mandatory to connect the pump to earth. The canes are conductive Trolley Concerning the work and displacement of the pump on trolley on a flat floor it is forbidden to pull on the trolley and pump assembly via the pipe. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 15 To make a normal stop: Use the air regulator to gradually decompress the pump. Emergency shut-off valve The stop valve 91458 is an emergency stop valve. This valve must be within easy reach of the operator. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 16 Given the diversity of the products implemented by the users and the impossibility of listing all the characteristics of the chemical substances, their interactions and their evolution over time SAMES KREMLIN can not be held responsible: The poor compatibility of materials in contact.
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Page 17: Environment
The materials to be painted must also be “grounded” by means of clamps with cables or, if they are suspended, by means of hooks which must remain permanentl y clean. Note: all objects in the work area must also be grounded. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... - Page 18 Comply with the rules in your area and do not dispose of old appliances with household waste. Proper disposal of this old device will help prevent adverse effects on the environment and human health. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
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Page 19: Presentation Of The Material
: Very high performance pump for maximum energy savings. Optimized design: simple and fast maintenance. The use of equipment is most often in the workshop or outdoors on site. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... -
Page 20: Description Of The Main Elements Of The System
Motor 146310000 3000 Usage attendu This pneumatic motor is designed to be coupled to the hydraulics recommended by SAMES KREMLIN in order to obtain the required ratio and flow rate. Functional description SAMES KREMLIN air motors with straight reciprocating movements operate with compressed air supply. - Page 21 (cycles) which leads to a flow rate increase and to an outlet pressure increase of the pumped material. AIR CONSUMPTION OF THE MOTOR Pressure of the motor at 6 bar / 87 psi Type 3000 Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
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Page 22: Identification
5.1 Description of the marking of the plate Principles Paint pumps are designed to be installed in a paint booth. This equipment complies with the following provisions: ATEX Directive (2014/34 / EU: II 2 G - Group II, Category 2, Gas). 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... - Page 23 Identification Description Sigle SAMES KREMLIN Manufacturer's mark STAINS FRANCE POMPE / PUMP Pump reference and serial number. The first two digits indicate the year of manufacture. REF / SERIE Maximum product pressure (Bar/Psi) PROD MAX. PRES. (Bar/Psi) Maximum air pressure (Bar/Psi)
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Page 24: Equipment Plans
Equipment plans 6 Equipment plans Motor 3000 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... - Page 25 Equipment plans Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
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Page 26: Technical Characteristics And Performance
Technical characteristics and performance 7 Technical characteristics and performance 1.1 Technical characteristics Motor 3000 Technical characteristics Cylinder bore Ø 5.5 in. (140 mm) Practical stroke 4.7 in. (120 mm) Maximum stroke 5.2 in. (132 mm) Air supply Ø 1/2" F BSP Muffler 1/2"... - Page 27 Technical characteristics and performance Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
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Page 28: Handling
Connections subsets Motor – Fluid section These fluid sections are intended to be coupled to motors (pneumatic or hydraulic) compatible race. It is imperative to comply with an engine / hydraulic combination provided by SAMES KREMLIN Motor label 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... - Page 29 "earth" that complies with the regulations of the country concerned. Have the earth continuity checked by a qualified electrician. If earth continuity is not assured, check terminal, wire, bracket, and grounding point. Never operate the pump without having solved this problem. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 30 1 bar / 14.5 psi maximum for a few minutes. Proceed as follows: Couple the motor with the recommended pump. Connect the main air supply to the motor. Adjust the pressure at the air regulator. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
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Page 31: Storage
8.2 Handling Motor The ring on the top of the cover is intended for lifting the motor and its pump and must not be used for handling a complete machine under any circumstances. Never submerge the motor. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... -
Page 32: Commissioning
The engines are being tested before they're shipped. Nevertheless: Before coupling the motor to a pump, it is necessary to run it under vacuum at a pressure of 1 Bar maximum for a few minutes. Couple the motor with the recommended pump. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... -
Page 33: Use Of The Product
The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of the material resulting from the destruction, the occultation or the total or partial removal of the protectors. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... -
Page 34: Diagnostic Help / Troubleshooting Guide
Warm humid climates can produce high levels of icing because of the higher humidity levels. Low ambient temperatures near 0°c / 32°F make it easier for the motor parts to drop below freezing. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... - Page 35 Raise the compressed air temperature. Warmer air going in helps the motor parts stay above 0°c / 32°F. Compressed air, especially at these volumes, is warm when compressed. Keep the air warm or stay close to the compressor to reduce ice formation. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
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Page 36: Possible Symptoms Of Faults / Causes Of Faults / Remedy To Be Applied - Quick Operation
Check the distributor seals, change them if necessary Silencer clogged Clean or change the muffler Large exhaust leak Improper installation of the Reassemble the seal in the correct distributor base gasket direction Defective power distributor Check operation, replace if necessary. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... -
Page 37: Maintenance
(rubber, crimping), regulators and manometers. The tightening of the components. The condition of the muffler (s). The fixing of the hood. The correct operation of the safety valve. The state of the decompression valve. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... - Page 38 The O-rings are mounted with special "pneumatic" grease. Make sure that none of them get damaged; cutting one of them may cause the engine to malfunction. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
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Page 39: Disassembly / Reassembly Operation
Attention Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. 12.1 Disassembling the 3000 motor The maintenance consists in changing the damaged parts and cleaning the parts with compatible materials without using abrasive materials which can damage them. The O-Rings are mounted with a ‘special pneumatic' grease. - Page 40 Unscrew the 2 screws (18) and remove the U-bolt (17), Unscrew the 4 screws (51) and put aside the sensors (29), Unscrew the 2 screws (52) and put aside the sensors/distributor support (37), Change the defective parts. 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 41 Take off the reversing rod assembly (25) / piston (24) / piston rod (32), Take off the piston seal (11) and the bearing seals (15, 21 & 22), Clean the parts, change them if necessary. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 42 (Eg . Loctite 222). the piston rod (32) and the piston (24) are installed with glue (Eg. Loctite 5772), the seal (12) must be correctly mounted before mounting the cover (8). 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
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Page 43: Pneumatic Cabling
Pneumatic cabling 13 Pneumatic cabling Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021... - Page 44 Pneumatic cabling Model 3000 Pulse pick-up The pulse pick-up provides a pneumatic signal that indicates the direction of motor operation. When the impulse port is at a pressure equal to the pilot pressure, this means that the motor piston is in an upward phase.
- Page 45 (called pilot) to an independent pressure source. This allows the user to start the motor at a supply pressure of approximately 7.25 psi (0.5 bar) or to use the pilot pressure to control the starting and stopping of the motor. Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
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Page 46: Spare Parts
Spare parts 14 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. 14.1 Motor, model 3000 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx... - Page 47 Spare parts #References Description Spare part level** 91 421 Hoisting ring 963 040 019 Washer 210 311 Cover 210 286 U-Bolt 933 151 196 Screw CHc M 6 x 16 Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 48 Closing ring * Recommended maintenance parts. N S: Denotes parts are not serviceable. **Level 0 : Parts that are not spare parts Level 1 : Preventive maintenance Level 2 : Corrective maintenance Level 3 : Exceptional maintenance 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 49 Spare parts Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 50 Bush (2 parts) * Recommended maintenance parts. N S: Denotes parts are not serviceable. **Level 0 : Parts that are not spare parts Level 1 : Preventive maintenance Level 2 : Corrective maintenance Level 3 : Exceptional maintenance 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 51 Spare parts Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...
- Page 52 Pneumatic kit (Ind. 48, 51) * Recommended maintenance parts. N S: Denotes parts are not serviceable. **Level 0 : Parts that are not spare parts Level 1 : Preventive maintenance Level 2 : Corrective maintenance Level 3 : Exceptional maintenance 22/07/2021 Rexson-Dispense-pneumatic-motor-3000-instructions- manual-sames-kremlin-582140110-EN.docx...
- Page 53 Spare parts Accessory #References Description 144 246 295 2 tie rods flange Rexson-Dispense-pneumatic-motor-3000-instructions-manual-sames-kremlin-582140110-EN.docx 22/07/2021...