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i. Mark the bar to indicate the desired cut.
Note: For a DSB with the illuminated sign option, the bar should always be cut on the
end that houses the main (TS) PC board. This will be the end opposite the LED light strip.
j. Using a saw, cut the bar to the desired length.
Note: It is highly recommended that the cutting of the bar be performed by a band or
cut-off saw to produce a neat, straight, clean edge. However, with care, a hacksaw can
be used.
k. Using compressed air, blow out any metal shavings that may be inside the bar. Ensure that
the switch PC board at the opposite end of the bar is free of shavings. (This may require
removal of the end mount at that end).
l. Reinstall the two bar end caps which cover each end of the aluminum bar extrusion.
m. Reinstall the rubber bumper pad to the end of the bar. A small amount of instant adhesive
(such as Super Glue® - not included) may be used to permanently reaffix to the bar.
n. Retrieve the wiring from inside the bar. On a standard (non-illuminated) DSB there is only
one (1) wire harness. On the "I" (illuminated) version of the bar there are a total of three
(3) wire harnesses.
Note: If more than 4" [102mm] is cut from the bar, then the excess length of the wiring
harnesses must be equally shortened. This can be done by folding or rolling the harness
wiring back on top of itself and applying a wire tie or electrical tape to secure the loop.
o. Reconnect to the PC boards/base mounts. (The two LED wire harnesses of an illuminated bar
are interchangeable and may be plugged into either of the 2-pin connectors on the main (TS)
PC board.
p. Reinstall the touch sense wire ring terminal to the boss in the bar extrusion.
q. Insert both of the end base mounts (with their PC boards) into each end of the bar and
ensure that there is no interference to the operation of the limit switches at either end of the
bar.
r. Reinstall the two shipping clips as they were initially assembled.
s. See Section 6 for complete bar installation instructions.
7. BAR HANDING
7.1.
PUSH TO EXIT SIGN INSERT:
A single reversible face insert has been provided with the standard DSB unit. This insert can be
flipped so that the position of the "PUSH TO EXIT" is at the desired end of the bar. To change
the orientation, remove one of the bar end covers, slide the insert completely out of the bar face
slot, flip it over and reinstall it into the slot (see Figure 9).
7.2.
ILLUMINATED SIGN INSERT:
Two different face inserts (a left and a right hand version) have been provided with DSB units
which include the illuminated sign option. Each one will provide a transparent lettered "PUSH TO
EXIT" sign that will cover the LED light strip at either end of the bar. To change the insert,
simply remove one of the bar end covers, slide out the existing insert and replace with the
alternate insert (see Figure 9).
Illuminated Sign
Figure 9
Page 7
Standard Sign
PN# 500-22700
Rev. F, 03/11
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