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Trouble Shooting & Maintenance - Cleveland KDL Series Installation, Operation, Maintenance, Parts & Service

Direct steam floor kettles

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ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.
This kettle requires very little preventative maintenance other than daily cleaning.
PRESSURE RELIEF
VALVE TESTING
PROCEDURE
The pressure relief valve must be
checked at least twice a year as part
of the normal maintenance performed.
1.
With the kettle empty, fully open the steam valve and
allow the kettle to preheat.
2.
Stand to the side of the pressure relief valve discharge tube and
pull valve open for a maximum of one second. Repeat test three
to four times. Each time the mechanism should move freely and
be accompanied by a rapid escape of steam.
If valve appears to be sticking replace pressure relief valve.
If foreign material is discharged then drain kettle and
replace pressure relief valve.
LUBRICATION PROCEDURE
Lubricate the following parts every three months to insure
smooth operation and reduce wear.
TRUNNION HOUSING, WORM
SCREW AND TILT GEAR
Adjusting
Screw
These parts are accessed through
the top cover of the console.
Worm
Screw and
Tilt
Apply grease to gear teeth. Check
Gear
for excessive play and adjust with
Cross
adjusting screw located on top of
Bar
cross bar.
KETTLE TRUNNIONS
Trunnion Housing
On the left hand side of the kettle
Grease Nipple
there are two grease nipples on the
top back portion of the trunnion
housing. On the right hand side of
the kettle you must remove the
console cover to access the grease
nipple.
MAINTENANCE
The pressure relief valve must be tested twice a year.
If for any reason this unit is not functioning correctly DO NOT OPERATE.
Contact your autorized service agent.
!
WARNING
STEAM TRAP
To remove line condensate that forms inside the steam jacket,
each kettle should be equipped with a steam trap in the line of
the kettle outlet to the drain. A good steam trap at startup
releases air and wet steam into the drain line for a few minutes,
then holds the steam jacket. During cooking, the trap
periodically releases accumulated condensate. If the kettle's
cooking performance becomes inadequate after long use,
replacement of the steam trap with a new one may restore
kettle operation to peak efficiency.
DRAW-OFF VALVE
To correct a leak at the draw-off valve, the source of the leak
must first be determined, Leaks from around the valve stem are
corrected by simply replacing the "O" ring. Faulty seating of the
valve stem disc against the valve body may cause dripping from
the valve even when the valve is tightly closed. This can often
be corrected by cleaning any residue from the disc and seat
HINGE
ADJUSTMENT
INSTRUCTIONS
1.
Insert 3/8" Allen wrench.
2.
Turn clockwise to relieve tension on spring.
3.
While tension is released remove one of the two
slotted screws.
4.
To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.
5.
Remove second slotted screw.
6.
While holding Allen wrench remove pin.
7.
Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.
8.
Re-insert pin in one of the two holes.
9.
Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).
10.
Remove pin and repeat step number 9. for other
slotted screw.
10.
.
3/8" Allen
Wrench

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