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Direct Steam
Floor Model Kettles
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
MODELS:
KDL, KDL-T,
KDL-SH, KDL-TSH,
KDP, KDP-T
Read the manual thoroughly.
!
Improper installation, operation or
maintenance can cause property
damage, injury or death.
TABLE OF CONTENTS
Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Part # - KE004007-2 B August 2019
For your future reference.
Model # ______________________________________
Serial # ___________ ____________________________
Model # &
Serial #.
Model # &
Serial #.
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Summary of Contents for Cleveland KDL Series
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Page 1: Table Of Contents
Visit www.clevelandrange.com to locate a service or sales representative in your area. Direct Steam Floor Model Kettles Installation, Operation, Maintenance, Parts & Service This manual is updated as new information and models are released. Visit our website for the latest manual. MODELS: For your future reference. -
Page 2: Statement Of Responsibilities
Cleveland Range, LLC s’est efforcé à Cleveland Range, LLC se ha esforzado en unintentional errors and omissions. fournir des renseignements précis dans ce suministrar información precisa en este The information in this document may... -
Page 3: For Your Safety
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou... - Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, Heavy / Lourd / Pesado service or maintenance can cause property damage, Team or mechanical lift. / Équipe ou remontée injury or death. Read the installation and operating mécanique. / Equipo o elevador mecánico. instructions thoroughly before installing, operating or servicing this equipment.
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Page 5: Installation
INSTALLATION GENERAL UNCRATING Installation of the unit must be accomplished by qualified Caution: installation personnel working to all applicable local and Straps under tension and will snap when cut. national codes. Improper installation of product could cause Carton may contain staples and Skid contains Nails. injury or damage. - Page 6 POSTITIONING FOR POWER TILT UNITS ONLY KDL SERIES NOTE: Ensure the electrical supply matches the kettle's requirements as stated on the rating label. Position the kettle in its permanent location, and level the kettle by turning the adjustable flanged feet. Once This kettle is built to comply with CE standards.
- Page 7 Steam In RECOMMENDED PIPING To Drain or Boiler Condensate Line SCHEMATICS Union Check Valve (all service connections shown supplied by others) Steam Trap Strainer Pressure Reducing Valve Shut Off Valve Pressure Relief Valve STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F...
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Page 8: Operating Instructions
OPERATING OPERATION Ensure that there is an adequate steam supply to the INSTRUCTIONS kettle. For optimum performance on free-standing floor model tilting kettles, open drain cock to drain condensate WARNING from the kettle’s jacket, then close drain cock before applying steam to a cold kettle. If for any reason this unit is If the kettle is equipped with a tangent draw-off valve, not functioning correctly... -
Page 9: Cleaning Instructions
CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS Turn unit off. 2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. 3. Prepare a warm water and mild detergent solution in the unit. CARE AND CLEANING 4. -
Page 10: Preventative Maintenance
PREVENTATIVE MAINTENANCE FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT. WARNING If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your autorized service agent. Refer to maintenance procedurees and parts list manual for detailed maintenance and testing instructions. -
Page 11: Trouble Shooting & Maintenance
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. WARNING If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your autorized service agent. - Page 12 TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer).
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Page 13: Service Parts
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment. In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty. - Page 14 Page 2 of 2 FAUCETS Models FAUCET BRACKET SPOUT KDT12/20 ON SD TABLE SPK1 KE50825-1 DPK1 KDL60/80/100T SPK2 KE54159 KE50825-2 KEL40/60/80/100T DPK2 KE02071-1 (CP) KET20 KGT,MKET, KDP60-100/T KDL25/40T SPK3 KE54159 KE50825-3 KEL25T,KDP25/40T DPK3 KDM60/T SPK-KDM60 KE50825-2 DPK-KDM60 KDM25/40/T SPK6 KE50825-6 DPK6 KDL40/60/80TSH SPK7...
- Page 15 STEAM CONTROL ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. KE51892 Retaining ring ...........1 KE51888 Washer .
- Page 16 CONTROL CONSOLE - HAND TILT KETTLE KDL25/40/60 KDL80/100 KDL25/40/60 KDL25/40/60 KDL80/100 KDL80/100 KDL25/40/60 KDL25/40/60 KDL80/100 KDL25/40/60 KDL80/100 KDL25/40/60 KDL80/100 SE00036 THRUST BEARING ASS’Y. (includes 7, 8 & 9) KDL25/40/60 KDL25/40/60 KDL80/100 KDL25/40/60 KDL80/100 KE003641 rev. A...
- Page 17 CONTROL CONSOLE - POWER TILT (page 1 of 2) KE003641 rev. A...
- Page 18 CONTROL CONSOLE - POWER TILT (page 2 of 2) KETTLE KDL25/40/60 KDL80/100 KDL25/40/60 KDL80/100 KDL25/40/60 KDL80/100 KDL25/40/60 SE00036 THRUST BEARING ASS’Y. (includes 7, 8 & 9) KDL80/100 KDL25/40/60 KDL25/40/60 KDL80/100 KDL25/40/60 KDL80/100 PARTS LISTED BELOW ARE INCLUDED IN COMPONENT PLATE ASSEMBLY KE02185-5 KE003641 rev.
- Page 19 COMPONENT PLATE KE02185 rev. C HINGE ASSEMBLY KE00597 HINGE 05/14 ITEM PART # DESCRIPTION QTY QTY QTY QTY KE00597-6 KE00597-4 KE00597-2 KE00597-1 HINGE BASE; CHS KE50822 KE51217 HINGE CYLINDER HINGE SPRING; HEAVY (0.187DIA/12 COILS) KE50121-1 HINGE SPRING; LIGHT (0.162DIA/16 COILS) KE50121-2 KE50823-1 HINGE PIN;...
- Page 20 HINGE ASSEMBLY ITEM PART # DESCRIPTION QTY QTY QTY QTY KE00597-6 KE00597-4 KE00597-2 KE00597-1 HINGE BASE; CHS KE50822 KE51217 HINGE CYLINDER HINGE SPRING; HEAVY (0.187DIA/12 COILS) KE50121-1 HINGE SPRING; LIGHT (0.162DIA/16 COILS) KE50121-2 KE50823-1 HINGE PIN; LIGHT SPRING HINGE PIN MODIFD; HEAVY SPRING KE50823-2 HINGE BEARING;...
- Page 21 TANGENT DRAW-OFF VALVES 1.5” & 3” TANGENT DRAW-OFF VALVE ITEM NO. PART NO. DESCRIPTION QTY. 1. - 7. KE50219 1.5” DRAW-OFF ASSEMBLY ........1 KE50973 3”...
- Page 22 +1-800.338-2204 WWW.CLEVELANDRANGE.COM Every new piece of Welbilt Foodservice equipment comes with KitchenCare® and you choose the level of service that meets your opera onal needs from one restaurant to mul ple loca ons StarCare – Warranty & life me service, cer fied OEM parts, global parts inventory, performance audited ExtraCare —...
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