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Summary of Contents for EP Equipment EPL151
- Page 1 Operation Manual EPL151 HPL152 WPL201 RPL201/RPL201H Original Instruction Part No.508000003010 V2 12/2019...
- Page 2 EP EQUIPMENT CO.,LTD. is one of the world’s With business all over the world, EP has leading companies manufacture, design thousands of employees and hundreds material handling equipment and provide related of agents worldwide to provide our global service. With over 100,000 square metres plant customers with prompt local service.
- Page 3 Preface Thank you for buying our products. The manual will show you the way of correctly using the truck as well as relevant preventive maintenance and safety operation. The truck should be operated only by well-trained professionals and by no means by non-working personnel. Operators are supposed to read through the manual before actually operating the truck.
- Page 4 Any installation or retrofitting of any additional device that may influence or enhance the functions of the carrier must be approved by our company in writing beforehand. Company name: Zhejiang EP Equipment Co., Ltd Address: Zhongli Industrial Park, Xiquan Village, Dipu Town, Anjij County, Huzhou City, Zhejiang Province Website: www.ep-ep.com...
- Page 5 Legal requirements for marketing Declaration EP EQUIPMENT CO., LTD. Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA We declare that the machine Industrial truck: according to this operation manual Type: according to this operation manual complies with the most recent version of Machinery Directive 2006/42/EC.
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Page 6: Table Of Contents
Table of contents A Nameplates and alarming labels ..................A1 B Operation ..........................B1 2.1Utilization safety specification....................B1 2.1.1 EN standards ........................B2 2.1.2 Conditions for application ....................B2 2.1.3 Stability ...........................B2 2.2 Display and manipulation ....................B3 2.2.1 Control handle .........................B3 2.2.2 Key switch ........................B4 2.2.3 Display instrument ......................B5 2.3 Truck use and operation .....................B8 2.3.1 Preparation for use ......................B8... -
Page 7: A Nameplates And Alarming Labels
Nameplates and alarming labels Have the nameplates of a truck fixed its main body and alarming labels pasted on its outer cover. Should any nameplate or alarming label lose or be damaged, please conduct replacement immediately or contact with the sales department or corresponding agent of our company when necessary. - Page 8 Hoisting Remove the load before hoisting the pallet truck. Disconnect the power supply. Attach slings in the positions identified by the hook symbol. DANGER Personnel must not stand below or near the truck when the pallet truck is being lifted. HPL152 WPL201 REV.
- Page 9 RPL201/ RPL201H EPL151 REV. 12/2019...
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Page 10: B Operation
Operation 2.1Utilization safety specification Applicable environment Don’t use the truck in Don’t use the truck in non- temperature: -10 °C - 40 °C rainwater. position. NOTE The carrier can by no means be used under the temperature lower than 5 °C for a long time, or in refrigeratory or under the condition that such environmental factor as temperature or humidity changes extremely before special equipment is additionally installed and the permit of the manufacturer is acquired. -
Page 11: Standards
Don’t leave the truck before Don’t use the truck when any Don’t place any part it is parked as regulated. non-working personnel is in the of your body in any dangerous area. moving part of the truck Don’t be distracted when using to avoid being clamped. -
Page 12: Conditions For Application
2.1.2 Conditions for application Working condition requirements: - Indoor use and outdoor use. - The walking, lifting and lowering devices, harness and components are IP55 dust and water- resistant - The truck's maximum operation altitude is up to 2000m. - Trucks can only be operated in adequately illuminated working areas to avoid injuries. In case of insufficient light, an additional lighting equipment is needed to ensure that the driver can see properly. -
Page 13: Display And Manipulation
2.2Display and manipulation 2.2.1 Control handle 1.Control handle A Lowering button Lower loading parts Lifting button EPL151/RPL201/ Lift loading parts RPL201H Horn button Send out sound warning signals Driving switch Controls travel direction and speed Emergency reverse button Tortoise speed button... - Page 14 Connect and interrupt control current. • When the key rotates to gear “OFF”, the control current of the truck will be interrupted; • When the key rotates to gear “ON”, the control current of the truck will be connected. RPL201/RPL201H/EPL151 REV. 12/2019...
- Page 15 • LED (4) displays the total running time normally. If fault, display the fault code. • LED (1) displays the remaining charge.when EPL151 1st block and 2nd block blinks alternatively, it indicates low power needs to be charged • LED (2) displays remaining charge percentage;...
- Page 16 Error Code 2 = Traction 右视图 controller Controller Right number 6 = Steering controller Error code note Note: Consult the service manual • LED (1) displays the remaining charge; • LED (2) indicate the speed of truck. • LED (3) indicate fault warning; •...
- Page 17 The LCD display (3) show battery residual HPL152 capacity. The color of the LCD (3) represent the following conditions: Residual capacity Component LCD color Green 30-100% Continuous 15-30% Yellow Slow Standard flashing red battery 7-15% light(Flashing residual period 2s) capacity Quick flashing red light 0-7%...
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Page 18: Truck Use And Operation
2.3 Truck use and operation 2.3.1 Preparation for use WARNING The following are inspection and preparation operations that must be implemented before the truck is put into daily use. Table 1. Table of daily inspections by operators Operator's Daily Checklist Date Operator Truck No. - Page 19 Table 1: Table of Daily Inspections by Operators is only a sample table for the daily inspections of operators, and it can be adjusted according to specific requirements. WARNING The truck should be regularly maintained by qualified maintenance engineers or technicians that have passed the training of and also been authorized by the manufacturer.
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Page 20: Truck Starting
2.3.2 Truck starting 1. Release the emergency stop switch 2.Press the button to start the truck HPL152 REV. 12/2019... -
Page 21: Running, Swerving And Braking
2.Open the key switch to start the truck WPL201 RPL201/RPL201H/EPL151 2.3.3 Running, swerving and braking 1.Running Rotary button Control the running direction and Running area speed of the truck using the drive switch (1). (the large the rotary angle, the faster corresponding speed) - Page 22 WPL201 EPL151 NOTE Keep the handle in the vertical state, and press tortoise speed button (1) and drive switch(2) at the same time, then the vehicle will move at a low speed. 2.Swerving Rotate the operation hand shank leftward or rightward as required.
- Page 23 3.Braking Braking area Mechanical operating brake The truck is braked when the operating handle is released. The mechanical brake engages when the tiller is positioned in Braking area. Braking area Emegency reverse switch Braking can be accomplished by changing the direction of travel. Press the reverse switch in the opposite direction until the truck comes to a stop, then release the drive switch.
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Page 24: Goods Picking
2.3.4 Goods picking 1.Lifting WPL201 RPL201/ EPL151 RPL201H/ Keep pressing the lifting button until 2.Lowering reaching the required lifting height Lower the pallet forks to the bottom through pressing the lowering button. REV. 12/2019... -
Page 25: Parking The Truck Securely
Lifting Press lowering lever(2) to the bottom. Lift the forks by moving the control shaft (1) up and down until the desired lifting height is achieved.Reset the lowering lever(2). Lowering Set forks to the lowest position by pulling lowering lever(2) upward. WARNING Goods failing to be arranged and fixed may result in accidents. -
Page 26: Drive Directions
Turn off the key switch or pull out the key; Press the emergency stop switch to cut off storage battery connection; WARNING •Should it be necessary for operators to leave the truck, even for just a moment, the truck should also be well parked as specified. -
Page 27: Loading
2.3.7 Loading •Approach the load carefully. •Adjust the height of the forks until they can be easily inserted into the pallet. •Insert the forks under the load. •If the load is shorter than the forks, position the forks so that the front of the load overhangs them by a few centimeters, to avoid interference with the load immediately ahead. -
Page 28: Using The Truck On A Slope
2.3.8 Using the truck on a slope NOTE Incorrect use of the truck on slopes places stress on the traction motor, brakes and battery. Be particularly careful near slopes: Never attempt a slope with a gradient greater than that specified in the truck’s data sheet. -
Page 29: Truck Transport
NOTE Incorrect use of the truck on slopes places stress on the traction motor, brakes and battery. 2.3.9 Truck transport Place the truck on a wooden pallet. NOTE Only use haulage equipment with sufficient load capacity. •The load weight includes the net weight of the truck(including battery weight) and the wooden pallet. -
Page 30: Operating The Truck Without Its Own Drive System
2.3.10 Operating the truck without its own drive system If the truck has to be moved after a failure has rendered it immobile, proceed as follows: Set the emergency stop switch “OFF”. Set the key switch “OFF” and remove the key. •... -
Page 31: Safety And Warning
Battery use and maintenance 3.1 Safety and warning •Abide by the operation •Explosion or fire disaster is manual! likely to occur; avoid short •All the operations related circuit! to the storage battery must be implemented under the instruction of professionals! •Don’t knock over the storage battery! •Protective gloves must be... -
Page 32: Precautions
Park the truck securely as described 2.3.5 • Connect the specialized connector(1) to a proper power supply outlet, then plug it into WPL201/EPL151/HPL152 the socket on the truck to start charging. NOTE The charging voltage is single-phase, ranging from 100V to 240V, please don’t exceed the voltage range mentioned above. -
Page 33: Charging The Battery With External Charger
Park the truck securely as described 2.3.5; • Remove the battery；(see section 3.4) • Plug into charging stand and charge; • The LED light on the charging stand comes on. A fully charging time see described in paragraph 3.2.4. EPL151 WPL201 REV. 12/2019... -
Page 34: Battery Type & Dimensions&Charging Time
Battery types & dimensions are as follows: Charger battery Voltage/ Rated Dimensions Tuck type Charging time type capacity Internal External 245×160×380 WPL201 Li-ion 48V/30Ah RPL201/ 550×190×500 50A/100A 3h/1.6h Li-ion 24V/160Ah RPL201H 175×124×407 5.5h/2.5h EPL151 Li-ion 24V/55Ah HPL152 Li-ion 24/20AH 193x81x300 REV. 12/2019... -
Page 35: Handling Of The Lithium-Ion Battery
3.3 Handling of the lithium-ion battery 3.3.1 Information on the conformity of lithium-ion batteries The manufacturer of the lithium-ion battery declares that: the lithium-ion battery conforms with the provisions of the following EU directive 2014/30/EU in accordance with EN12895. This declaration of conformity with EU directives applies only to battery use that conforms to the recommendations described in the operating instructions. -
Page 36: Transportation
Transportation 3.3.3 Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries. NOTE It is recommended that the original packaging is kept for any subsequent dispatch. -
Page 37: Storage
3.3.5 Storage We recommend that batteries are stored at a height between 60 and 120 cm. •Store the battery in a dry place at a temperature between 0 and 40° to preserve its service life. This area must not be hermetically sealed to allow air renewal; •Check the battery charge level regularly. -
Page 38: Battery Removal And Installation
Battery removal and installation steps: • Just hold the handle and pull the battery out. • Install in reverse order. WPL201, EPL151 • Open the battery cover; • Unplug the battery; • Attach the hooks to the battery handle or strap;... -
Page 39: D Maintenance
Maintenance 4.1 Truck maintenance Only through regularly implementing truck maintenance work can the sustainable and reliable use of the forklift be ensured. Only those receiving professional training and approved as qualified can be competent in various equipment care maintenance operations. If you intend to independently implement maintenance, you are recommended to have your maintenance personnel receive on-site training from the service representative of the equipment supplier. -
Page 40: Maintenance Table
After operating for 500 hours in total, the truck should also be maintained according to the following procedures in addition to the 250-hour maintenance mentioned above Inspect or add the gear grease(for WPL201 and EPL151) Inspect and lubricate using the lithium-based lubrication grease the lubrication mouths in moving parts... - Page 41 WPL201 EPL151/HPL152/WPL201 RPL201/RPL201H RPL201/RPL201H EPL151 Table 1 Lubricants Code Type Specification Amount Position Anti-wear hydraulic oil L-HM32 0.48 L((WPL201/EPL151/ Hydraulic HPL152)1.25(RPL201/ Low temperature anti-wear System L-HV32 RPL201H) hydraulic oil (cold storage) Polylub Sliding surface Multi-purpose grease Appropriate amount GA352P (See Table 2)
- Page 42 Table 2 Sliding Surface Lubrication Table Code Position Model Steering Bearing Drive Wheel Load Wheel Long Shaft REV. 12/2019...
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Page 43: E Technical Data
Technical data Standard Version Specifications Technical specification details in accordance with VDI 2198. Technical modifications and additions reserved. Performance data for standard trucks Distinguishing mark Manufacturer Model WPL201 RPL201 designation Drive unit Electrics Electrics Operator type Pedestrian Pedestrian rated capacity 2000 2000 Load center... - Page 44 Tyre size, driving Ф250x102 Ф230x75 wheels(diameter×width) Tyre size, loading 2×Ф82x85/ Ф85x70 / wheels(diameter×width) Ф82×115 Ф83x115 Tyre size, caster Ф74x48 Ф130x60 wheels(diameter×width) Wheels, number driving, 1 × , 2 / 4 ( 1 × 1x,2/4(1x,2/2) caster/loading (x=drive 2/2) wheels) Track width, front,driving side Track width,rear,loading 370/(515)
- Page 45 Lowering speed, laden/ 0.04 / 0.022 0.067 / 0.054 unladen Max. gradeability, laden/ 8 / 16 8 / 16 unladen 5.10 Service brake type Electromagnetic Electromagnetic Electric-engine Drive motor rating S2 60 kW 0.75 Lift motor rating at S3 15% kW 0.84 The maximum allowed size mm 245×160×380...
- Page 46 WPL201 REV. 12/2019...
- Page 47 RPL201/RPL201H REV. 12/2019...
- Page 48 Distinguishing mark Manufacturer Model EPL151 HPL152 designation Drive unit Electrics Electrics Operator type Pedestrian Pedestrian rated capacity 1500 1500 Load center distance Load distance 883/946 883/946 Wheelbase 1105/1168 1105/1168 Weight Service weight (include battery) Axle loading, 574/1091 558/1172 laden driving side/...
- Page 49 Tyre size, driving Ф210x70 Ф210x70 wheels(diameter×width) Tyre size, loading 2x Ф78x60 2x Ф78x60 wheels(diameter×width) (Ф78x88) (Ф78x88) Tyre size, caster Ф74x48 wheels(diameter×width) Wheels, number driving, 1×,2/4(1× 2/2) 1x,4(1x,2) caster/loading (x=drive wheels) Track width, front,driving side Track width,rear,loading side Dimensions Lift height Height drawbar in driving 700 / 1170 638/ 1275...
- Page 50 Lowering speed, laden/ 0.034/0.023 Hand down unladen Max. gradeability, laden/ 5/16 5 / 10 unladen 5.10 Service brake type Electromagnetic Electromagnetic Electric-engine Drive motor rating S2 60 kW 0.65 0.75 Lift motor rating at S3 15% kW 0.8 man-up The maximum allowed size mm 175*124*407 193*81*300 battery...
- Page 51 EPL151 REV. 12/2019...
- Page 52 HPL152 REV. 12/2019...
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