Rockwell Automation Allen-Bradley PowerFlex 4 Quick Start Manual

Adjustable frequency ac drive
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PowerFlex 4 Adjustable
Frequency AC Drive
FRN 6.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 4 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 4 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 4 User Manual, Publication 22A-UM001... at
www.rockwellautomation.com/literature.
General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
Quick Start

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 4

  • Page 1 Quick Start PowerFlex 4 Adjustable Frequency AC Drive FRN 6.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 4 Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2: Mounting Considerations

    English-2 Mounting Considerations • Mount the drive upright on a flat, vertical and level surface. Min. Panel Thickness Screw Size Screw Torque DIN Rail 1.9 mm (0.0747 in.) M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.) 35 mm • Protect the cooling fan by avoiding dust or metallic particles. •...
  • Page 3 English-3 Specifications, Fuses and Circuit Breakers Drive Ratings Power Output Ratings Input Ratings Branch Circuit Protection Dissipation Catalog Number Voltage 140M Motor IP20 Open kW (HP) Amps Range kVA Amps Fuses Protectors Contactors Watts 100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output 22A-V1P5N104 0.2 (0.25) 90-126 0.75 6.0...
  • Page 4: Power Wiring

    English-4 Power Wiring Power Wire Rating Recommended Copper Wire Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Belden 29501-29507 or equivalent Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Shawflex 2ACD/3ACD or equivalent Power Terminal Block (A Frame Shown) R/L1...
  • Page 5: Control Terminal Block

    English-5 Control Terminal Block Refer to the PowerFlex 4 Important: I/O Terminal 01 is P036 I/O Terminal 01 User Manual for more [Start Source] always a coast to stop input except Stop Stop information. Keypad Per P037 Coast when P036 [Start Source] is set to 3-Wire Per P037 Per P037...
  • Page 6: Prepare For Drive Start-Up

    English-6 Prepare For Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure.
  • Page 7: Integral Keypad

    English-7 Integral Keypad Menu Description VOLTS Display Group (View Only) AMPS HERTZ Consists of commonly viewed drive operating conditions. PROGRAM FAULT Basic Program Group Consists of most commonly used programmable functions. Advanced Program Group Consists of remaining programmable functions. Fault Designator Consists of list of codes for specific fault conditions.
  • Page 8: Viewing And Editing Parameters

    English-8 See the PowerFlex 4 User Manual for more information on parameters. Viewing and Editing Parameters The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
  • Page 9: Display Group Parameters

    English-9 See the PowerFlex 4 User Manual for more information on parameters. Display Group Parameters Parameter Min/Max Display/Options d001 [Output Freq] 0.0/[Maximum Freq] 0.1 Hz d002 [Commanded Freq] 0.0/[Maximum Freq] 0.1 Hz 0.00/(Drive Amps × 2) d003 [Output Current] 0.01 Amps d004 [Output Voltage] 0/Drive Rated Volts 1 VAC...
  • Page 10 English-10 See the PowerFlex 4 User Manual for more information on parameters. Advanced Group Parameters Parameter Min/Max Display/Options Default A051 [Digital In1 Sel] 0/26 0 = “Not Used” 8 = “RampStop,CF” I/O Terminal 05 1 = “Acc 2 & Dec 2” 9 = “CoastStop,CF”...
  • Page 11: Fault Codes

    English-11 See the PowerFlex 4 User Manual for more information on parameters. Parameter Min/Max Display/Options Default A103 [Comm Data Rate] 0 = “1200” 3 = “9600” 1 = “2400” 4 = “19.2K” 2 = “4800” 5 = “38.4K” A104 [Comm Node Addr] 1/247 A105 [Comm Loss Action] 0/3 0 = “Fault”...
  • Page 12: Drive Dimensions

    Frame A - 22-JBAA Frame B - 22-JBAB U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication 22A-QS001H-EN-P – October 2009 Supersedes October 2008 Copyright © 2009 Rockwell Automation, Inc. All rights reserved.

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