MIMAKI TS100-1600 Requests For Care And Maintenance
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MIMAKI TS100-1600 Requests For Care And Maintenance

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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203536-10
Original instructions

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  • Page 1 You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203536-10 Original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Maintenance 1. Maintenance Precautions ............ 4 2. Maintenance Items and Timing...........  5 Items Required for Maintenance............ 5 3. Maintenance Procedure..............  6 Ink Maintenance ...................  6 Wiper Cleaning .................. 6 Cap Cleaning .................. 8 NCU Cleaning.................. 9 Carriage Underside Cleaning ...............  9 Automatic Correction Sensor Cleaning..........

  • Page 3: Maintenance

    Maintenance To ensure years of precise performance, maintain this product periodically or based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

  • Page 4: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This machine includes parts that must be replaced periodically. We therefore recommend taking out a maintenance contract. We also recommend cleaning this machine and replacing consumable items to prevent quality defects and accidents. •...

  • Page 5: Maintenance Items And Timing

    Cleaning Stick for Head Surrounding SPC-0527 Swab 6-axis "S" A101438 BEMCOT M-3 A101437 KIMWIPE S-200 SPA-0207 Maintenance cloth SPC-0574 Safety glasses Gloves For more information on other consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • Avoid storing this product in locations accessible to children.

  • Page 6: Maintenance Procedure

    3. Maintenance Procedure 3. Maintenance Procedure Ink Maintenance If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink bottle periodically to keep printing consistent. Transfer ink: once a week. l Shaking the Ink bottle Shake the Ink bottle to the left and right slowly at least 20 times.
  • Page 7 3. Maintenance Procedure Pull out the wiper. • Hold the lug at the rear of the wiper, then tilt forward to pull out the wiper. Clean the wipers and bracket. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid.

  • Page 8: Cap Cleaning

    3. Maintenance Procedure • Do not remove the absorbent material in the absorbent material case. Doing so may result in leaking ink. Once cleaning is completed, close the cover, then press the [ENTER] key. Cap Cleaning The cap prevents the print head nozzle surface from drying out. Continuing to use a dirty cap may affect ink take-up and lead to print defects (e.g., nozzle clogging, deflection).

  • Page 9: Ncu Cleaning

    3. Maintenance Procedure NCU Cleaning The NCU uses a sensor to monitor the ink droplets ejected from the print head nozzles. Continuing to use the dirty NCU may prevent the nozzle check function from operating correctly. • Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of printing defects (e.g., nozzle clogging or deflection).

  • Page 10: Automatic Correction Sensor Cleaning

    3. Maintenance Procedure Open the maintenance covers. Clean around the print head on the underside of the carriage. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Clean the print head sides (dark red area) using a cleaning stick.

  • Page 11: Ink Discharge Channel Cleaning

    3. Maintenance Procedure Open the maintenance covers. Clean the DAS sensor. • Wipe off any using cotton swabs or a soft cloth. • For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out. Once cleaning is completed, close the cover, then press the [ENTER] key. Ink Discharge Channel Cleaning Clean the ink discharge channel regularly to prevent clogging of the ink discharge channel below the cap.

  • Page 12: Media Sensor Cleaning

    3. Maintenance Procedure • If not, use a syringe to draw up some maintenance liquid and fill until it almost overflows from the cap. Close the front cover, then press the [ENTER] key. • Pump tube (ink discharge channel below the cap) washing starts. Media Sensor Cleaning Media sensors are located on the rear cover and carriage underside.

  • Page 13: Media Holder Cleaning

    3. Maintenance Procedure Once cleaning is completed, close the cover, then press the [ENTER] key. Media Holder Cleaning • Turn off the main power and unplug the power cable before carrying out maintenance. • Do not allow liquids to get inside the product. Otherwise there is a risk of failure, electric shock, or fire.

  • Page 14: Cover (Exterior) Cleaning

    3. Maintenance Procedure • For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out. Cover (Exterior) Cleaning • Do not allow liquids to get inside the product. Otherwise there is a risk of failure, electric shock, or fire.

  • Page 15: When Not In Use For Extended Periods

    3. Maintenance Procedure Remove the filter. Blowing fan filter Wash the filter. • Dry the filter after washing. Attach the dry filter together with the fan filter cover. • Push in the fan filter cover until the tab clicks. When Not in Use for Extended Periods Clean as follows if the product is not used for one week or longer: Check beforehand Is [Near End] or [Ink End] displayed?
  • Page 16 3. Maintenance Procedure Press the [ENTER] key once Clean is complete. • “Cap Cleaning Completed (Next)[ENT]” appears on the display. Clean the cap rubber. • "Cap Cleaning"(P. 8) Once cleaning is completed, close the cover, then press the [ENTER] key. •...
  • Page 17 3. Maintenance Procedure • If not, use a syringe to draw up some maintenance liquid and fill until it almost overflows from the cap. Close the front cover, then press the [ENTER] key. • Pump tube (ink discharge channel below the cap) washing starts. •...

  • Page 18: Consumable Item Replacement

    To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.

  • Page 19: Wiper Cleaner Replacement

    4. Consumable Item Replacement Clean the Wiper slider. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Attach a new wiper. Once replacement is completed, close the cover, then press the [ENTER] key. •...
  • Page 20 4. Consumable Item Replacement Remove the fitting. • Pull out the fitting by holding the protrusion. • Take care not to lose the rubber seals. Remove the wiper cleaner. • Pull it forward to detach it. Attach a new wiper cleaner. •...

  • Page 21: Cap Replacement

    4. Consumable Item Replacement Cap Replacement If print defects (e.g., nozzle clogging, deflection) remain unresolved even after cleaning, replace with a new cap. • Be sure to replace the cap if you observe any scratches or other damage on the rim. On the LOCAL mode screen, select [MENU] >...

  • Page 22: Cap Absorber Replacement

    4. Consumable Item Replacement Attach a new cap. • Position with the slot at the front and push in until it clicks. Once replacement is completed, close the cover, then press the [ENTER] key. Cap Absorber Replacement If the cap absorber is very dirty or if ink drips on to the media, replace with a new cap absorber. On the LOCAL mode screen, select [MENU] >...

  • Page 23: Exhaust Fan Filter Replacement

    4. Consumable Item Replacement Clean the carriage base. Carriage base Attach a new cap absorber. • Push the tabs on the cap absorber into the slits at the rear of the C slider, and clip in the tabs at the front. Cap absorber Claw Push in to engage tabs.

  • Page 24: Blowing Fan Filter Replacement

    4. Consumable Item Replacement • Replace the very dirty exhaust fan box with new one. Attach a new exhaust fan filter to the exhaust fan box. • Press the exhaust fan filter into the space under the tabs of the exhaust fan box. Exhaust fan box Exhaust fan filter Attach the exhaust fan box.

  • Page 25: Pinch Roller Replacement

    4. Consumable Item Replacement Attach a new filter and the fan filter cover. • Push in the fan filter cover until the tab clicks. Pinch Roller Replacement Replace worn or dirty pinch rollers with new ones. l Recommended replacement guide Replace the pinch rollers every month if used for approximately 12 hours per day.

  • Page 26: Media Holder Replacement

    4. Consumable Item Replacement Remove the pinch rollers. Pinch roller Attach new pinch rollers, and secure them using the O-ring. Close the front cover. Media Holder Replacement If the media holder becomes deformed and touches the carriage or print head, replace with a new media holder.

  • Page 27: Media Cutter Replacement

    4. Consumable Item Replacement Remove the sliders from the media holder. • Be careful to avoid misplacing the sliders. Attach the sliders to the new media holder. • Engage the holes in the sliders on to the lugs on the media holder. Insert the new media holder into the platen.
  • Page 28 4. Consumable Item Replacement Select [Station] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. • The carriage can be moved by hand. Move the carriage slowly to a position allowing easy access for replacing the cutter.

  • Page 29: Media Edge Guide Film Replacement

    4. Consumable Item Replacement Media edge guide film replacement Replace the media edge guide film if it is creased or worn. Remove the media from the take-up unit. Remove the media edge guide film from the media edge guide. • Make sure no parts of the double-sided tape remain. Remove the double-sided tape on the media edge guide film and attach it to the media edge guide.
  • Page 30 4. Consumable Item Replacement On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Waste Ink Tank], then press the [ENTER] key. • “Replace Wasteinktank Level: 80% (1.6L)” appears on the display. Select [Adjust Waste Ink Volume], then press the [ENTER] key.
  • Page 31 4. Consumable Item Replacement Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations. Insert a new waste ink tank.
  • Page 35 Care and maintenance February, 2021 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203536-10-05022021...
  • Page 36 FW : 3.0 © MIMAKI ENGINEERING CO., LTD.2021...

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