MIMAKI TS34-1800A Maintenance Manual
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MIMAKI TS34-1800A Maintenance Manual

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MAINTENANCE MANUAL

MIMAKI ENGINEERING CO., LTD
URL:http://eng.mimaki.c o. jp
D500673-11

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Summary of Contents for MIMAKI TS34-1800A

  • Page 1: Maintenance Manual

    Service Documents MAINTENANCE MANUAL MIMAKI ENGINEERING CO., LTD URL:http://eng.mimaki.c o. jp D500673-11...
  • Page 2 -> edge of the media (“Supplement Version 1.0A” is added.) Revised 5.2.6 R.1.1 List was revised Revised 5.2.7 R.1.1 List was revised Date 2011.10.17 Manual Ver. 1.00 Remark Status Index Rev. Changes Released New issued Maintenance Manual Change Tracking P.1 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 3 4.3.4 Positioning of the Encoder Sensor 2.3.7 HDC PCB Assy 4.3.5 Centering of the Roll Holder 2.3.8 Slider PCB Assy 4.3.6 Positioning of the Wiper Drive Link 2.3.9 Head Memory PCB Assy 2.3.10 LED PCB Assy Maintenance Manual Contents R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 4 HDC PCB ASSY 5.2.5 Checking Damage of the Slider PCB Sensors 5.2.6 Checking Conduction of HDC FFC COM Line 6.5.1 Sensor Layout 5.2.7 Checking Conduction of HDC FFC Data Line 7 Troubleshooting Maintenance Manual Contents R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 5 8.1.3 Media Detection 8.2 Print Mode 8.2.1 LOCAL / REMOTE 8.2.2 SETUP 8.2.3 MAINTENANCE 8.2.4 MACHINE SETUP 8.3 Common Setting 8.3.1 INFORMATION 8.4 Service Mode 8.4.1 #ADJUST 8.4.2 #TEST 8.4.3 #PARAMETER Maintenance Manual Contents R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 6 MAINTENANCE MANUAL > Operating Principle > Basic Operation Operating Principle Basic Operation Maintenance Function Ink System © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 7 2. Carry out the check sum of the parameter region. • In the malfunction, [ERROR04 F-ROM] is displayed and the system goes down. 10 Initial operation of the machine 1. See "1.1.3 Initial Machine Operation". 1.1.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 8 2. “Revision” and “Boot/PDC/HDC version” are also displayed during  the service mode. 3. Special key function is workable during the version information is being displayed. (Except firmware update) Initial operation of the machine 1. See "1.1.3 Initial Machine Operation". 1.1.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 9 1. Drive the Y-axis motor to detect the Y origin. • When it cannot be detected, [ERROR51 Y-ORIGIN] is displayed and the system goes down. Capping 1. Move the head carriage back to the Y origin and carry out capping. 1.1.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 10 Set value: 1-500 m (unit: 1m) The operation for detecting a media width will be discontinued, if the clamp lever is placed on the UP position during the operation. 1.1.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 11: Power Off

     Turn off sub-power to implement the sleeve operation for the prevention of the clogged ink during power OFF.  When turning off main power, turn off sub-power first and then main power. 1.1.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 12 MAINTENANCE MANUAL > Basic Operation > Maintenance Function Operating Principle Basic Operation Maintenance Function Ink System © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 13 Operation". Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 14  Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 15 2. End Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 16 Operation". Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 17: Fill Up Ink

    2. The filling operation is to be discontinued if a warning about the ink cartridge  is detected. 3. The cartridge with less amount of remaining ink is used first. (Only for the 4-color ink set) 1. Stopping the pump motor. 1.2.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 18 1. (Once the ink discharge operation of this cleaning function is executed, the heads will be empty of ink.) The washing liquid cartridge does not incorporate an IC chip. Therefore, IC chip read error is recognized to be normal. 1.2.6 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 19  The waste ink discharged when [NOZZLE WASH], [PUMP TUBE WASH] or [COSTODY WASH] of [ST.MAINTENANCE] is performed is not cumulatively counted in this unit. Before and after these operations, be sure to check the status of the waste ink tank. 1.2.7 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 20 MAINTENANCE MANUAL > Operating Principle > Ink System Operating Principle Basic Operation Maintenance Function Ink System © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 21 When Sublimation ink is used, put Bl on C, and put Lbl on Lc below.  When filling 4-color ink set Ink cartridge slot Ink switching valve Ink bridge Print head  When filling 6-color ink set Ink cartridge slot Ink switching valve Print head 1.3.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 22 Ink tube A C D F A C D F Damper Damper Head1 Head2 A B C D E F G H A B C D E F G H Nozzle orders Nozzle orders 1.3.1 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 23  For cleaning, the machine switches the supply valve to the cartridge that has displayed [INK (Only for the 4-color ink NEAR END] or [INK END] to use the cartridge with the smaller amount of residual ink first. set) For details, see "1.3.7 Use-up Cleaning". 1.3.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 24 The wiper operation count has exceeded the number which    requires the replacement of the wiper. 15 Expiration    Ink expiration has been reached. 16 !WASTE TANK Waste ink tank is almost full. (counted by firmware)  1.3.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 25 None of printing, initial filling and nearly double (220 cc cartridge: 400 cc, 440 cleaning is allowed. cartridge: 800 cc or more) the ink cartridge capacity but the ink end is not displayed yet. 1.3.2 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 26 If there is no distinction at “1”, the cartridge closer to the expiration date is selected. If there is no distinction at “1” and “2”, the cartridge in the smaller slot number is selected. 1.3.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 27 Sub cartridge No cartridge Cartridge near Residual quantity Normal cartridge Cartridge ink end 0 cartridge Ink IC* Control cartridge Normal cartridge   – – – Cartridge near end –  – – – 1.3.3 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 28 *1 Ink IC: NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE, Expiration:2MONTH : Switched. –: Not switched. : Switched according to priority (No operation by the condition as above during cleaning). 1.3.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 29  A normal cartridge has been set Cartridge 2  Cartridge ink end – – Blink  Cartridge 1 is the control cartridge. Online printing has been completed – – Blink –  All valves closed 1.3.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 30 Before execution OPEN After execution CLOSE Before printing operation OPEN Before capping operation CLOSE When changing the supply cartridge during ink supply OPEN/CLOSE At the occurrence of an system error CLOSE At power-off CLOSE 1.3.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 31  Updated just after occurrence of the error, not waiting for printing: writing at the capping pre-operation.  Cartridge near end  Updated before replacing the cartridge during printing.  Cartridge ink end  Cartridge error 1.3.6 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 32  When the residual ink is used up (software counter), “INK REMAIN ZERO” error is displayed, disabling the cartridge. Ink use-up cleaning control is only effective in NORMAL cleaning mode. It cannot be executed in any other cleaning mode or at initial filling. 1.3.7 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 33 When filling 4-color ink set Except when filling the 4-color ink set  Filling up to the coupler (sub cartridge selected) Filling up to the nozzle  Filling up to the nozzle (controlled cartridge selected) 1.3.8 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 34  If filling any other than the 4-color ink set when this unit is installed, you have to change the coupler before initial filling .  When Sublimation ink is used, put Bl on C, and put Lbl on Lc below. 1.3.9 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 35 MAINTENANCE MANUAL > Electrical Parts > Block Diagram 2.Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 36: Cn10

    DC42V, 4.0A DC5VB, 1.0A E104903 DC3.3VB, 5.5A Main DC Cable HEATER CTRL AC90V, 180V / 2.7A, 5.4A AC100V, 200V / 3A, 6A AC120V, 240V / 3.6A, 6.6A E104896 AC Switch Cable Rocker Switch AJ921002WW3F 2.1.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 37: Cn12

    Paper Sensor Cable 260 PS-R11L-B Paper Sensor CN12 N.C. OJ-6505-N2 CN13 Clamp Lever Sensor CN15 N.C. N.C. OJ-6505-N2 Y Origin Sensor N.C. CN16 E105699 N.C. CN24 Station Sensor Cable 260 CN14 N.C. CN20 2.1.1 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 38: Cn14

    MAINTENANCE MANUAL > Electrical Parts > Block Diagram > Connection Diagram Inside the Main Body Rev. Model TS34-1800A Issued 2011.10.17 Revised F/W ver. 1.20 Remark 2.1.1 Connection Diagram Inside the Main Body E106495 E300643 HDC PCB Cutter Driver 2.1.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 39 Dry Fan Unit E102451 Dry Fan 1 x4 E103784 Dry Fan 2 x4 E103646 E103646 Dry Fan Cable Dry Fan Cable E105004 E104937 Branch PCB Branch PCB Dry Fan Branch Cable Assy Dry Fan Cable 2.1.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 40 MAINTENANCE MANUAL > Electrical Parts > Operation Explanation Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 41 X-axis motor relay PCB assy and head slider PCB assy are connected with the main PCB assy in series, reducing the number of signals exchanged. The signals are processed by the FPGA (IOC) mounted on the main PCB assy. 2.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 42: Electrical Parts

    MAINTENANCE MANUAL > Electrical Parts > Circuit Board Specifications Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 43: Cn20

    Terminal name Kinds AC-L AC input supply (NC) (NC) AC-N AC input supply  Fuse rating φ5x20 mm T6.3AH/ 250V Input line to DC output circuit φ6.3x30 mm T15AH/ 250V Input line to heater 2.3.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 44 Kinds +3.3SBV 3.28 – 3.32 During standby or for main control +5SBV 4.98 – 5.02 4.98 – 5.02 For I/O control +24V – – +42V 41.0 – 41.2 For discharge or motor drive 2.3.1 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 45 Receiving the data, the HDC creates head driving COM signals and nozzle data, and then transmits each data to the slider PCB assy via HDC FFC cable. The main PCB assy also has X, Y-axis motor driving circuit and other I/O control circuits. 2.3.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 46: Table Of Contents

    FW program writing CN24 Power Supply PCB Assy CN25 Y-axis Motor Encoder CN26 G/A Debug Monitor AUX. CN27 Y-axis Motor CN28 AUX. Not installed CN29 X-axis Motor CN30 AUX. Not installed CN31 AUX. Not installed 2.3.2 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 47 Issued 2011.10.17 Revised F/W ver. 1.20 Remark 2.3.2 Main PCB Assy  Test point Terminal name Purpose GND2, 6 TP1-8 COM voltage (1-8)  Fuse rating 0.375A/ 125V 42 V power supply for heads 2.3.2 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 48: Cn21

    Board name: 512 MB PRAM PCB Assy Located on the main PCB assy inside the electrical box. 512 MB picture memory is mounted.  List of connectors CN No Connected to: Remarks Main PCB Assy AUX. 2.3.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 49  List of connectors CN No Connected to: Remarks Main PCB Assy Power supply to the X and Y-axis motors  Test point Terminal name Purpose +42V Power supply voltage of the motor 2.3.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 50: Cn23

    Vacuum Fan CN10 Washing Cartridge Sensor CN11 Not used CN12 Paper Sensor CN13 Clamp Sensor, Y-origin Sensor CN14 AUX. CN15 AUX. CN16 AUX. CN17 Wiper Unit Wiper Motor, Wiper-origin CN18 Pump Motor CN19 AUX. 2.3.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 51: Cn26

    Ink Cartridge 8 CN12 Ink Solenoid (1-8) CN13 Ink ID (1-8) CN14 X-axis Motor Encoder CN15 Not equipped AUX. CN16 AUX. CN17 AUX. CN18 AUX. AUX. CN19 Not equipped AUX. CN20 AUX. AUX. CN21 AUX. 2.3.6 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 52: Cn28

    For debug AUX. Slider PCB Assy Com driving Slider PCB Assy Head signal AUX.  Test point Terminal name Purpose GND1 TP1-TP8 COM voltage (1-8)  Fuse rating 0.375A/125V Head 42V at source 2.3.7 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 53: Cn30

    CN15 CN16 Print Head1 Front-CN3 CN17 Print Head2 Front-CN3 CN18 Print Head1 Front-CN4 CN19 Print Head2 Front-CN4 CN20 Print Head1 Front-CN4 CN21 Print Head2 Front-CN4 CN22 Print Head1 Front-CN3 CN23 Print Head2 Front-CN3 2.3.8 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 54 MAINTENANCE MANUAL > Electrical Parts > Circuit Board Specifications > Slider PCB Assy Rev. Model TS34-1800A Issued 2011.10.17 Revised F/W ver. 1.20 Remark 2.3.8 Slider PCB Assy CN No Connected to: Remarks CN24 AUX.  Test point Terminal name Purpose GND1 TP1-TP8 COM voltage (1-8) 2.3.8 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 55 1.20 Remark 2.3.9 Head Memory PCB Assy  Outline Board name: Mini Memory PCB Assy Stores Head ID information. (Head memory)  List of connectors CN No Connected to: Remarks Slider PCB Assy 2.3.9 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 56 The FFC from the X-axis relay PCB assy is connected to this PCB. The LEDs (green, red) corresponding to each slot of the cartridge is displayed on the LED PCB assy.  List of connectors CN No Connected to: Remarks X-axis Motor Relay PCB Assy None AUX. 2.3.10 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 57 Has LCD with 2 lines of 20 characters and key switches. It is connected to the station PCB assy with a keyboard cable.  List of connectors CN No Connected to: Remarks LCD PCB Assy Control Station PCB Assy 2.3.11 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 58: Cn31

    PCB assy and take-up motor.  List of connectors CN No Connected to: Remarks External Connector Cable Power source (Station PCB Assy) Start, direction changing switch Take-up Motor 2.3.12 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 59 Board name: Encoder PCB Assy One is used on the back side of the slider for the linear scale.  List of connectors CN No Connected to: Remarks Slider PCB Assy For linear scale 2.3.13 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 60 MAINTENANCE MANUAL > Workflow > Ink Related Parts Workflow Ink Related Parts Driving Parts Electrical Parts © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 61 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.1.1 R.1.0...
  • Page 62 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.1.2 R.1.0...
  • Page 63 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.1.3 R.1.0...
  • Page 64 Removal of the LED pointer. Remove the LED pointer. 6.2.7  Mounting of the LED pointer. Mount the LED pointer.  Covers Mounting of the covers. Mount the covers that have been removed. 6.1.1 © 2011 MIMAKI ENGINEERING CO.,LTD. 3.1.4 R.1.0...
  • Page 65 MAINTENANCE MANUAL > Workflow > Driving Parts Workflow Ink Related Parts Driving Parts Electrical Parts © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 66 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.2.1 R.1.0...
  • Page 67 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.2.2 R.1.0...
  • Page 68 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.2.3 R.1.0...
  • Page 69 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2011 MIMAKI ENGINEERING CO.,LTD. 3.2.4 R.1.0...
  • Page 70 MAINTENANCE MANUAL > Workflow > Electrical Parts Workflow Ink Related Parts Driving Parts Electrical Parts © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 71 Download the parameters which were uploaded in operation “1”.  Adjustment of the motor current Adjust motor current in case a hunting noise occurs. 4.2.13 Covers  Mounting of the covers. Mount the covers that have been removed. 6.1.1 © 2011 MIMAKI ENGINEERING CO.,LTD. 3.3.1 R.1.0...
  • Page 72 MAINTENANCE MANUAL > Adjustment Items > Operation Matrix Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 73  Damper  Cutter blade removal or replacement  Wiper assy removal or replacement  Be sure to make adjustment before replacing the main PCB assy. See “Chapter4, Technical Information” of “Service Documents”. 4.1.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 74 MAINTENANCE MANUAL > Adjustment Items > Adjustment Function Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 75 3. Move the head over the platen using the JOG key. FUNCTION #ADJUST <ENT> #ADJUST HEAD ADJUST <ent> #HEAD ADJUST SLANT ADJUST <ent> #SLANT ADJUST HEAD SELECT #SLANT ADJUST PRINT START :ent Adjustment pattern drawing 4.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 76 In the diagram on the left, the columns “b” are aligned while the columns “a” are misaligned. In this case, move “b” columns slightly so that the degrees of scattering of “a” and “b” columns are equal. (=Intermediate adjustment) 4.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 77 Fix the screws after adjustment in the order of (1), (2) and (3). 8. Repeat the procedures in the Step 2 to 7 until you can adjust. 9. Move the adjusting lever to the left edge. 4.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 78 The pattern is drawn in only A (Magenta) raw of each head. Adjustment pattern Head 1 Heda 2 Align this row of each head.  Procedure 1. Move the adjusting lever to the right until the adjusting cam hits Adjusting Lever 4.2.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 79 Head 2 Head 1 Rotate the adjustment lever counter-clockwise. The position of Head 2 moves backward. Head 2 Head 1 Rotate the adjusting screw clockwise. The position of Head 2 moves forward. Head 2 4.2.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 80 Fix the screws after adjustment in the order of (1), (2) and (3). 8. Repeat the procedures in the Step 2 to 7 until you can adjust. 9. Move the adjusting lever to the left edge. 4.2.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 81 3. Move the head over the platen using the JOG key. FUNCTION #ADJUST <ENT> #ADJUST HEAD ADJUST <ent> #HEAD ADJUST AVERAGING ADJ. <ent> #AVERAGING ADJ. HEAD SELECT #AVERAGING ADJ. PRINT START :ent Adjustment pattern drawing 4.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 82 In the diagram on the left, the columns “b” are aligned while the columns “a” are misaligned. In this case, move “b” columns slightly so that the degrees of scattering of “a” and “b” columns are equal. (=Intermediate adjustment) 4.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 83 Fix the screws after adjustment in the order of (1), (2) and (3). 5. Repeat the common procedure 2 and the slant adjustment procedures 1 to 4 until you can adjust. 6. Move the adjusting lever to the left edge. 4.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 84 Perform an averaging adjustment. <Adjustment Example> Adjust it so that 4 nozzles each for both edges of column “a” Columns “b” Columns “a” and column “b” may be overlapped on average in the X direction. 4.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 85 Fix the screws after adjustment in the order of (1), (2) and (3). 5. Repeat the common procedure 2 and the stagger adjustment procedures 1 to 4 until you can adjust. 6. Move the adjusting lever to the left edge. 4.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 86 Selection item: DRAFT (540 dpi)/ FINE (720 dpi) SELECT :DRAFT DRAFT2 (540 dpi)/ FINE2 (720 dpi) :FINE : DRAFT2 :FINE2 [] / []: Switches Resolution. [ENTER]: Finalizes (To Next) Adjusts all of DRAFT, FINE, DRAFT2, and FINE2. 4.2.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 87 Input the adjusting value of the D row of each head based on the D row of the head 1. Use only the D row of each head for pattern drawing. Adjusting item: Head1-2 Adjusting value: -50.0~50.0 dot (unit: 0.1 dot) H1D-H2D 4.2.4 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 88 Adjusting value: -50.0~50.0 dot (unit: 0.1 dot) 6. Enter the adjustment value. #DROP POS. HsLgDRFT Y Bi H1 -H1 : 0.0 When this adjustment has been made, previously adjusted value of [DROP.POScorrect] is cleared. 4.2.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 89 Line 70µm misalignment dot position print Outward print Homeward Print It is OK that the dot position lines up parallel It is OK that it does not vary back and forth. gradually on B->H nozzle 70µ(1in/360dpi) 4.2.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 90 V- 90µ shaped in both directions. 70µ-pitch becomes wider and wider little by little. In the case of front slant and left slant, each direction of dot position misalignment become opposite. 4.2.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 91 [] / []: Changes adjustment values. [END]: Cancellation of input  The set value is saved in the system parameter No.2 R GRIP and No.3 L GRIP as "current parameter value + (25 mm - input value)". 4.2.6 R.1.1 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 92 #MEDIA COMP.2 VALUE [] / []: Changes adjustment values. [END]: Cancellation of input In actual feeding amount compensation, compensation value for each media set in the SETUP function are added to this compensation value. 4.2.7 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 93 [], [], [], [] : LED pointer movement Align the LED pointer to the pattern position shown on the left (intersection of the straight lines). [ENTER]: Settings LED Pointer [END]: Cancellation of input 4.2.8 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 94 4. Make adjustment so that the clearance between the head and left end of the cap is set at 1 mm. #CAPPING FlushingPOS= 0.0mm [] / []: Shifts the cap. [ENTER]: Finalizes (To Next) 4.2.9 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 95 After the wiper moves, press the [FUNCTION] key to check the adjustment value. #CAPPING Adjust the 2nd head in the same way. WiperPOS(2) = 0 [] / []: Horizontally shifts the wiper. [ENTER]: Finalizes [END]: Completes 4.2.9 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 96 HEAD ID <ent> #ADJUST SELECT :HEAD-1 4. Enter the head ID. [ENTER]: Determines and saves. #HEADID / ******** ******** If the ID, which has been input, is incorrect, operation error (ERROR 30) is displayed. 4.2.10 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 97: Head Wash

    Set:WashingCartridges 12345678 * ABSORPTION * 00:00 5. Remove all the washing-liquid cartridges and then discharge the liquid inside. Remove:Cartridges 12345678 * DISCHARGE * 00:00 4.2.11 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 98 END < > DISCHARGE []: Discharge of the maintenance washing liquid (To the next operation) 11. Remove the maintenance washing liquid cartridges and discharge the liquid inside. Remove:Maint.Wash 12345678 * DISCHARGE * 00:00 4.2.11 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 99 4.2.11 HEAD WASH 12. Select [END] to end the operation. RANS Liquid []: Head-wash completed (in this sequence) END < > ABSORB []: Discharge of the maintenance washing liquid (Only at factory shipment) 4.2.11 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 100 3. Press [ENTER] to execute suction (operates the corresponding SUCTION START :ent pump motor). Filling will not be executed if a waste ink tank warning is displayed. 4. Select [END] to end the operation. 4.2.12 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 101 (X-axis motor drive) 4. Press [END] several times to complete the X-axis motor current adjustment. #X MOVING ADJUST ( 0 ) [] / []: Changes the value [] / []: Moves [ENTER]: Executes [END]: Returns 4.2.13 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 102 ( 0 ) [] / []: Changes the value [] / []: Moves [ENTER]: Executes [END]: Returns To check the hunting sound, return to LOCAL mode by pressing [END] and operate a JOG key. 4.2.13 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 103 (When the cursor is in the left or the right end, key input does not work.) [ENTER]: Finalizes [END]: Cancellation of input If the serial number has been set, it cannot be changed. 4.2.14 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 104 [] / []: Change the numerals. ******** [] / []: Moves the cursor (When the cursor is in the left or the right end, key input does not work.) [ENTER]: Finalizes [END]: Cancellation of input 4.2.15 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 105: Default Set

    [] / []: Switches parameter item SETUP PARAMETER <ent> display. [ENTER]: Finalizes (to initialization MAINTE PARAM. <ent> screen) CUSTOM PARAM. <ent> 3. Initialize the selected parameter. SETUP PARAMETER [ENTER]: Executes the initialization INITIALIZE OK? :ent 4.2.16 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 106: Replace Parts

    3. Select the parts replaced and register the date and the part number referring to the list shown above. #EXCHANGE PARTS [] / []: Switches the names of PARTS :PUMP parts. [ENTER]: Finalizes (To the next :CAP screen.) :DUMPER *PUMP 00.00.?? :No.1 4.2.17 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 107 To see the part-replacement history, select [HISTORY] in Step 2 and make the appropriate part displayed. *DAMPER [] / []: Switches the display of [ 0] 11.01.01:No.2-B the parts. Head No. Damper No. 4.2.17 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 108 MAINTENANCE MANUAL > Adjustment Items > Mechanical Adjustment Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 109 3. Set the jig on the platen. Set the bin (x3) on the bottom of the jig to the platen media plate front and back fitting. 4. Attach the jig to the head. Slide the jig toward the head until it attaches (stopping position). Press against 4.3.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 110 On rare occasions, the blade comes out of the slot because of assembly errors or fluctuation in part accuracies. In such a case, adjust again to the back- front optimum position where the blade is always in whole slot on the platen. 4.3.1 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 111 3. Loosen the hexagon socket head screws and make an adjustment to set their thickness gauge at 5 mm, then tighten the nuts. 4. Tighten up two loosened screws used for station-base adjustment and fix them at 5 mm in thickness gauge. 4.3.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 112 Wiper base 34 Wiper base BKT34 3. Move the wiper base 34, and adjust the wiper so that there is approximately 1.5 mm from the nozzle surface. Nozzle surface 1.5 mm Wiper 4.3.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 113 After fixing the L sensor BKT, check whether no abnormality is found by conducting the following [#TEST]. • 5.1.26 LINEAR ENCODER The linear encoder scale must be positioned so that the lens of the L sensor is hidden by it. 4.3.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 114 3. After the both axes have been aligned, tighten up screws and check for any misalignment of axis at the right, left and central part of the main body. Loosen 4.3.5 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 115 Adjust the position of the wiper drive link.  Procedure 1. After setting the clearance between the motor base and the wiper drive link at 0.5 mm, check whether the wiper moves smoothly. Wiper Drive Link 0.5 mm 4.3.6 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 116 MAINTENANCE MANUAL > Test Items > Test Function Test Items Test Function Other Test © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 117 [TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.1 R.1.0...
  • Page 118 [TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.2 R.1.0...
  • Page 119 [TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.3 R.1.0...
  • Page 120 [TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.4 R.1.0...
  • Page 121 5.1.5 ALL PATTERN  Function The following check patterns are drawn in the block. Check pattern Reference page Slant adjusting pattern 4.2.1 Y-impact position adjusting pattern 4.2.4 (DRAFT, FINE, DRAFT2, FINE2: Four patterns in total) © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.5 R.1.0...
  • Page 122 When media is not detected: 1 mm-500000 mm Test start [ENTER]: Repeats reciprocating motion in the X direction with designated conditions. [END] : Returns to the motion starting position and executes capping to end the test. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.6 R.1.0...
  • Page 123 Cap OFF (Only after media detection) Test start [ENTER]: Repeats reciprocating motion in the Y direction with designated conditions. [END] : Returns to the motion starting position and executes capping to end the test. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.7 R.1.0...
  • Page 124 Moves by Y designated distance. b) Moves by X designated distance, and moves to Y starting position. [END] :Returns to the motion starting position and executes capping to end the test. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.8 R.1.0...
  • Page 125 Set value: CONTINUE, 1 – 1000 count (unit: 1 count) Test start [ENTER]: Drives the motor with designated conditions. When CONTINUE is selected from the count setting, press [END] to finish the test. Return the wiper to the original position. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.9 R.1.0...
  • Page 126 Drives the pump motor with close the cartridge valve designated conditions. with [FUNCTION]. [END]: Ends the test. Test is completed. Note that executing (FORWARD) while the cap is on causes vacuum suction. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.10 R.1.0...
  • Page 127 Operation test of take-up motor is executed.  Operation Procedures Step Item Description Remarks Test start [ENTER]: Drives take-up motor. (SW of winding device enables switching of winding direction or operation stop) Test end [END]:Completes the test. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.11 R.1.0...
  • Page 128 [ENTER]: Repeats UP and Down at the set interval. Number count is displayed during the execution. LED POINTER Description: Operation test of LED pointer. Set value: ON, OFF HDC FAN Description: Operation test of HDC fan. Set value: ON, OFF © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.12 R.1.0...

  • Page 129: Sensor Test

    9 Head Voltage(2) Judgment of the voltage of Head 2 800 and more If it is 800 and below, the voltage may drop or fuse may be melt down due to the head defect. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.13 R.1.0...
  • Page 130 Dry fan Since the shape of all the connectors is the same, they can be connected to any optional devices. However, if they are connected to the wrong devices, the devices will not work. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.14 R.1.0...
  • Page 131 ON/OFF test of the keyboard LEDs is executed. The LEDs are controlled according to the ON/OFF designation.  List of LEDs Kinds HEAT LED Pre, Print, and Post heat LEDs, Constant LED ACTIVE LED ACTIVE LED © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.15 R.1.0...
  • Page 132 [], [] : Moves the head [], [] : Moves alternately between the media right end position with paper and without paper. [END] : After the cap is put back on, the paper sensor test is completed. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.16 R.1.0...
  • Page 133 When a panel SW is pressed, name of the SW is displayed on LCD. When no key is pressed, “NONE” is displayed. When [END] is pressed, “END TEST” is displayed and the keyboard test ends. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.17 R.1.0...
  • Page 134  Function Characters are displayed on LCD. When the LCD Test is started, scrolling of character code of 0x21 – 0xFF in one line is repeated. The test is completed by pressing [END]. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.18 R.1.0...
  • Page 135 : 00 ~ 59 Returning to the last setting is allowed by pressing [FUNCTION] in the Date, Time Display State (not the Entering State). (However, the time elapsed after the setting change is added.) © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.19 R.1.0...

  • Page 136: Skew Check

    Number of cut times is displayed in count down during cut. Feed distance : 10–10000 mm (unit: 10 mm, Default 500 mm) Number of cut times : 1–1000 count (unit: 1 count, Default 25 count) © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.20 R.1.0...
  • Page 137 *1: When data does not agree, the check process is discontinued and memory address, write/read data at occurrence of the error are displayed. *2: As sector 1 – 10 used by parameter are passed, SUM value is not 0. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.21 R.1.0...
  • Page 138 5.1.22 [TEMP.CHECK] HEAD TEMP.  Function Environment temperature of head is displayed (A/D value is also displayed). A unit selected in the [UNIT SETUP] of the [MACHINE SETUP] is used in the display of head temperature. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.22 R.1.0...
  • Page 139 MAINTENANCE MANUAL > Test Items > Test Function > [TEMP.CHECK] NOZZLE TEMP. Rev. Model TS34-1800A Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.23 [TEMP.CHECK] NOZZLE TEMP.  Function Nozzle temperature error check is executed. At Normal: OK is displayed. At error: NG is displayed. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.23 R.1.0...
  • Page 140 Temperature of HDC board heat sink is displayed (A/D value is also displayed). A unit selected in the [UNIT SETUP] of the [MACHINE SETUP] is used in the display of heat sink temperature. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.24 R.1.0...
  • Page 141 Rev. Model TS34-1800A Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.25 [TEMP.CHECK] SLIDER TEMP.  Function Temperature read from the thermistor on the slider PCB assy is displayed (A/D value is also displayed). © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.25 R.1.0...

  • Page 142: Linear Encoder

    • Encoder values after movement : Mm=***** Em=***** • Encoder values after having moved by designated distance : Mr=***** Er=***** Be careful about the carriage which moves in high speed to execute the scan. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.26 R.1.0...
  • Page 143 The state of the cartridge exist/non-exist sensor and end sensor are displayed. A slot number on which an error (NO CARTRIDGE, INK NEAR END) is found is displayed. (Example of LCD display) PACK 1234 5678 1234 5678 © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.27 R.1.0...
  • Page 144 Rev. Model TS34-1800A Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.28 [INK CARTRIDGE] CARTRIDGE VALVE  Function Open/close of cartridge valve is checked. Executes all OPEN/all CLOSE of valves by pressing [FUNCTION] key. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.28 R.1.0...
  • Page 145 Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.29 [INK CARTRIDGE] INK-IC CHECK  Function Ink cartridge IC is checked. IC chip data is read and the number of error occurrence at each cartridge is displayed. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.29 R.1.0...
  • Page 146 Model TS34-1800A Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.30 [INK CARTRIDGE] CARTRIDGE LED  Function On/Off of cartridge LED is tested. Use [FUNCTION] to move the cursor in ERROR or ACTIVE status. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.30 R.1.0...
  • Page 147 Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.31 [WASH CARTRIDGE] PACK&END SENSOR  Function The state of the cartridge exist/non-exist sensor and end sensor are displayed. (Example of LCD display) #PACK&END SENSOR PACK :ON END:OFF © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.31 R.1.0...
  • Page 148 MAINTENANCE MANUAL > Test Items > Test Function > [WASH CARTRIDGE] CARTRIDGE VALVE Rev. Model TS34-1800A Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.32 [WASH CARTRIDGE] CARTRIDGE VALVE  Function Open/close of cartridge valve is checked. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.32 R.1.0...
  • Page 149 Issued 2011.10.17 Revised F/W ver 1.20 Remark 5.1.33 [WASH CARTRIDGE] IC CHECK  Function Maintenance washing liquid cartridge IC is checked. IC chip data is read and the number of error occurrence is displayed. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.1.33 R.1.0...
  • Page 150 MAINTENANCE MANUAL > Test Items > Other Test Test Items Test Function Other Test © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 151 PCB. If all the measured value of the TP is shown in the abnormal range, compare with the measured value of the normal circuit board since it may be variation of the tester. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.1 R.1.0...
  • Page 152 If any of the head COM line defect is found, the print head may be broken. Replace the print heads first. Connecting the normal main PCB without replacing the broken head will break the PCB continuously. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.2 R.1.0...
  • Page 153 3. Measure the resistance on both ends of F13 (fuse) to check the blown fuse. Measured value of the fuse should be less than 5 ohms. If ERROR 205 [42V HEAD VOLTAGE] occurs, F13 (fuse) may be blown. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.3 R.1.0...
  • Page 154 If the power supply cannot be turned on, it is possible that the impedance between the motor driving power (K1+42V) and GND in the main PCB has abnormally dropped. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.3 R.1.0...
  • Page 155 3. Measure the resistance on both ends of F3 (fuse) to check the blown fuse. Measured value of the fuse should be less than 5 ohms. If ERROR 205 [42V HEAD VOLTAGE] occurs, F3 (fuse) may be blown. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.4 R.1.0...
  • Page 156 Measured value of each test pin should be more than 5K ohms. CN13 1 pin If ERROR 200 or ERROR 50 occurs after the print heads replaced, U10 (CPLD, E600108) of the ink slider PCB may be damaged. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.5 R.1.0...
  • Page 157 A line C line E line G line A line C line E line G line B line D line F line H line B line D line F line H line B line D line F line H line © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.6 R.1.1...
  • Page 158 1. Check the conduction of HDC FFC COM line as the figure on the left. Slider PCB The resistance undergoes a little bit change with the 1.6Ω probe location or temperature. Tester HDC FFC Main PCB (Head1 side) HDC PCB (Head2 side) © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.6 R1.0...
  • Page 159 U18-(5) Less than 22ohms SID27+ U8-(10) U18-(10) Less than 22ohms SID27- U8-(9) U18-(11) Less than 22ohms SID28+ U8-(14) U18-(14) Less than 22ohms SID28- U8-(15) U18-(13) Less than 22ohms *See below about nozzle lines. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.7 R.1.1...
  • Page 160 Tester HDC FFC Main PCB (Head1 side) HDC PCB (Head2 side) 2. See the figure on the left for the IC pin number. The mark side is the start of the number. © 2011 MIMAKI ENGINEERING CO.,LTD. 5.2.7 R.1.1...
  • Page 161 MAINTENANCE MANUAL > Disassembly and Reassembly > Covers Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 162 PC Cartridge Cover A Drying Fan Cover D BKT Cover Right Cover Maintenance Cover Bottom MS Cover Platen Cover F160 Station Cover U34 Station Cover Lower Right Station Cover Take-up cover (S) KB Cover © 2011 MIMAKI ENGINEERING CO.,LTD. 6.1.1 R.1.0...
  • Page 163 When fixing the cover, put it inside of the washer of loosened screw and tighten the screw. Good example: Bad example: The washer of the screw The washer of the screw is outside of the cover. is inside of the cover. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.1.1 R.1.0...
  • Page 164 MAINTENANCE MANUAL > Disassembly and Reassembly > Ink-related Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 165 7. Remove the damper joint Assy and wrap with waste cloth. Wrap with waste cloth. 8. Place the waste cloth around the head unit so as not to contaminate the platen. Damper Joint Assy © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.1 R.1.0...
  • Page 166 11. Perform [DAMPER DISCHG / FILLUP] and fill ink in the damper. <LOCAL. 1> [#01] Perform vacuum absorption -> valve release -> normal cleaning automatically. FUNCTION #ADJUST <ENT> #ADJUST DAMPER DISCHG <ent> #DAMPER DISCHG. :FILLUP #DAMPER FILLUP [END] START :ent © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.1 R.1.0...
  • Page 167  Remove the damper lock spring before removing the damper joint Assy. If the damper joint Assy is moved with the damper lock spring, the damper lock spring loses its perfor- mance. Damper lock spring © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 168 Damper Joint Assy 10. Remove the screws and the head. 11. Remove the damper. Damper 12. Remove the 34 print head cover. 34 print head cover 13. Remove the mini memory PCB. Mini memory PCB © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 169 Do not mess up the orders of ink tube tag. (Confirm "1.3.1 Configuration" 16. Perform [FILL UP INK] and fill ink in the damper. <LOCAL. 1> [#01] FUNCTION MAINTENANCE <ENT> MAINTENANCE HD.MAINTENANCE <ent> HD.MAINTENANCE FILL UP INK <ent> FILLING UP 00:00 © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 170 4. Remove the stepping motor together with the pump assy. Screw Pump Motor 5. Reverse the disassembly procedure for reassembly. Protrude the pump tube of the discharge side from tube end by 5 to 9 mm. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.3 R.1.0...

  • Page 171: Pump Assy

    3. Remove the pump tube connected to the cap head. Take care not to pollute the surroundings with waste ink or washing liquid. 4. Remove the pump motor assy connector and then remove the pump assy. (6.2.4??) © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.4 R.1.0...
  • Page 172 6. Reverse the disassembly procedure for reassembly. Protrude the pump tube of the discharge side from tube end by 5 to 9 mm. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.4 R.1.0...
  • Page 173 1H. Cap base 1H 4. Remove the tube, cap SPG and cap stopper from the cap head assy. Tube Cap Stopper Cap SPG 5. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.5 R.1.0...
  • Page 174 Valve N-3 M6 Assy Screw Take care not to contaminate the surroundings with ink. Also, take care not to lose the RS O-ring. RS O-ring Joint Screw 6. Reverse the disassembly procedure for reassembly. Tube © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.6 R.1.0...
  • Page 175 5. Remove the connector from the PCB and then remove the LED pointer. 6. Install using the reverse of the disassembly procedure. 7. Refer to 4.3.1 for more information on installation position adjustments. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.7 R.1.0...
  • Page 176 2. Manually move the head unit over the platen. 3. Remove the cap head assy. Cap Head Assy • "6.2.5 Cap Head Assy" 4. Remove the screw, and remove the cap base 1H. Cap Base 1H © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.8 R.1.0...
  • Page 177 F/W ver 1.20 Remark 6.2.8 Cap Base 5. Reverse the disassembly procedure for reassembly.  When attaching the cap base 1H, while hitting it against the direction indicated with an arrow, tighten the screw. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.8 R.1.0...
  • Page 178 Ink supply path (6-color fill)  Outline It is possible to set the above two ink supply paths for TS34-1800A. Four colors are set at factory shipment, but it is possible to change to other colors by coupler opening and closing.
  • Page 179 Make sure that O-ring is not remaining in the joint screws. 5. Tighten the joint screws. Leave a space of around 0.5 mm between the coupler and screw. When clamping the joint screws, do not clamp them too much. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.2.9 R.1.0...
  • Page 180 MAINTENANCE MANUAL > Disassembly and Reassembly > Drive System Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 181 2. Remove the screws (x2) attached to the XM bracket. X-axis motor 3. Remove the X-axis motor connector. 4. Remove the spring, and remove the XM bracket and X-axis motor from the main unit. XM bracket © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.1 R.1.0...
  • Page 182 6.3.1 X-axis Motor Assy 5. Remove the screws (x3) attached to the XM bracket, and remove the X-axis motor assembly. 6. Reverse the disassembly procedure for reassembly. The belt tension does not need to be adjusted. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.1 R.1.0...
  • Page 183 2. Remove the KB BKT screws, disconnect the connector and then remove the keyboard assy. KB BKT 3. Manually move the print head carriage on the platen and D BKT Cover remove the D-BKT cover. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.2 R.1.0...
  • Page 184  After mounting the motor, if the hunting sound is Example: heard when the motor drives, make adjustments Shifted lower making reference to the following: • Adjusting the Y-axis motor current (4.2.13) Example: Slanting © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.2 R.1.0...
  • Page 185 1. Remove the following covers. • Y cover F • KB Cover • Right Cover 2. Remove the KB BKT screws, disconnect the connector and then remove the keyboard assy. KB BKT © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.0...
  • Page 186 6. Slide out the connection point of the Y drive belt, and remove Do not remove the screws. either the left or right belt holder from the belt holder. Do not remove the Y drive belt from the slider. Belt Holder Belt Holder © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.0...
  • Page 187  After mounting the motor, if the hunting sound is Example: heard when the motor drives, make adjustments Shifted lower making reference to the following: • Adjusting the Y-axis motor current (4.2.13) Example: Slanting © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.0...
  • Page 188 4. Loosen the screws from the Y-SP plate on the left side of the main body, and release the tension of the Y drive belt. Loosen Y SP Plate Y Drive Belt 33 © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.4 R.1.0...
  • Page 189 Belt Holder 13. Loosen the screws on the Y-SP plate on the left side of the main body, and increase the Y drive belt tension. 14. Reverse the disassembly procedure for the subsequent reassemblies © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.4 R.1.0...
  • Page 190 5. Remove the scale hook and scale holder L from the linear encoder scale. Scale Holder L Spring Scale Hook Linear Encoder Scale © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.5 R.1.0...
  • Page 191 8. Engage the scale hook with the scale base L through a spring, and mount the linear encoder scale while peeling off the protection film. 9. Reverse the disassembly procedure for the subsequent reassemblies. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.5 R.1.0...
  • Page 192 2. Remove the screws, and remove the wiper unit from the base. Wiper Unit 3. Release the clamp under the station and disconnect the wiper motor connector. 4. Disconnect the wiper origin sensor connector. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.6 R.1.0...
  • Page 193 * The clearance between the motor and base should be 0.5 mm when the motor is replaced. Wiper Drive Link 6. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.6 R.1.0...
  • Page 194 D cut point. Brushless Motor SK <Good example> <Bad example> Fixing Screw M Gear shaft Motor Shaft © 2011 MIMAKI ENGINEERING CO.,LTD. 6.3.7 R.1.0...
  • Page 195 MAINTENANCE MANUAL > Disassembly and Reassembly > Electrical Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 196 4. Remove the screws and then remove the power supply PCB assy. Screw Power Supply PCB Assy 5. Reverse the disassembly procedure for reassembly. Before mounting the power unit box cover, adjust the voltage of the power supply PCB assy. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.1 R.1.0...
  • Page 197 PCB assy. Take care to avoid contact with it. 1. Turn off the main power supply and remove the power plug from the main body. 2. Remove the power unit box cover. 3. Disconnect all connectors on PCB. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.2 R.1.0...
  • Page 198 7. Remove the following from the removed main PCB assy. Connector recognizing PRAM PCB Assy that no heater exists • PRAM PCB Assy • Connector recognizing that no heater exists 8. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.2 R.1.0...
  • Page 199 3. Remove PRAM PCB assy from the main PCB assy. An inter-PCB connector is used to connect the PRAM PCB assy to the main PCB assy. 4. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.3 R.1.0...
  • Page 200 2. Move the head unit on the platen. Mini Memory PCB Assy 3. Remove the screw and the mini memory PCB Assy. Then, remove all cables. 4. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.4 R.1.0...
  • Page 201 It is very dangerous if sleep mode functions mistakenly during the operation. 1. Remove the cartridge cover. LED BKT 2. Remove LED BKT, remove the screws, and then LED PCB Screw assy. LED PCB Assy Screw 3. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.5 R.1.0...
  • Page 202 • KB Cover • Right Cover 2. Disconnect all cables from PCB. 3. Remove the screws and then remove the station PCB assy. Station PCB Assy 4. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.6 R.1.0...
  • Page 203 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. 1. Remove the platen cover RR and RL. 2. Remove the paper sensors and then disconnect the connector. Paper Sensor 3. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.7 R.1.0...
  • Page 204 2. Disconnect all FFCs and connectors from PCB. 3. Remove the screws and then remove the X-axis motor relay PCB assy. X-axis Motor Relay PCB Assy 4. Reverse the disassembly procedure for reassembly. Screw © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.8 R.1.0...
  • Page 205 • Power unit box cover 2. Remove the block core. 3. Unlock the connector, and pull and remove the X motor junc- tion FFC 180 (1) and 180 (2). X Motor Junction FFC © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.9 R.1.0...
  • Page 206 6. Tilt the electrical box toward the front, and remove the X motor junction FFC 180 (1) and 180 (2) from the back of the box. X Motor Junction FFC 7. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.9 R.1.0...
  • Page 207 1. Remove the following covers. • Y cover R • Wiring cover • Power unit box cover 2. Unlock the connector, and pull and remove the six HDC FFC 180 assy. HDC FFC 180 Assy © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.10 R.1.0...
  • Page 208 HDC HDC FFC 180 Assy Screw FFC 180 assy from the center of the main body. Block core 7. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.10 R.1.0...
  • Page 209 2. Move the ink carriage onto the station and disconnect all cables from PCB. 3. Remove the screws and then remove the slider PCB assy. Slider PCB Assy 4. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.11 R.1.0...
  • Page 210 2. Disconnect the cable from PCB, remove the screws, and then remove the KB panel. 3. Remove the screws and then remove the keyboard PCB assy. Keyboard PCB Assy Key Top KB Panel 4. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.12 R.1.0...
  • Page 211 BKT, and then release the connector. L Sensor BKT 4. Remove the screws and then remove the encoder PCB assy. Encoder PCB Assy L Sensor BKT 5. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.13 R.1.0...

  • Page 212: Fan Motor

    3. Remove the FAN duct V1 by lifting it obliquely. FAN Duct V1 4. Remove the screws with a ratchet or stubby screwdriver, disconnect the connector and remove the adsorption fan assy. 5. Reverse the disassembly procedure for reassembly. Adsorption Fan Assy © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.14 R.1.0...
  • Page 213 Take-up Motor PCB Assy  Work procedures 1. Remove the take-up cover (S). 2. Disconnect all connectors and then remove the take-up motor PCB assy. Take-up Motor PCB Assy 3. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.15 R.1.0...
  • Page 214 Cartridge Holder B LED PCB FFC is connected. Pay attention to handling. 3. Remove cartridge base U related to the right or left side. Cartridge Base U 4. Remove the relevant cartridge guide. Cartridge Guide © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.16 R.1.0...
  • Page 215 ID Contact PCB CN032 Assy contact PCB CN032 assy. Loosen 6. Remove the screws and then remove the ID contact PCB CN032 assy. IDContact PCB CN032 Assy 7. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.16 R.1.0...
  • Page 216 2. Remove the screw, release the hook and then remove cartridge frame. Cartridge Frame 3. Remove the detector assy, I/C, Y from the cartridge guide. Exist/non-exist Sensor 4. Reverse the disassembly procedure for reassembly. Near End Sensor © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.17 R.1.0...
  • Page 217 1. Turn off the main power supply and remove the power plug from the main body. 2. Remove the power unit box cover. 3. Remove all connectors on the PCB. 4. Remove the HDC PCB assy. 5. Reverse the disassembly procedure for reassembly. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.18 R.1.0...
  • Page 218 3. Remove the fuse from socket using longnose plier. Longnose plier Be sure not to remove the fuse too strong. Also be careful not to break electric parts or cables around the fuse. Socket Fuse © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.19 R.1.0...
  • Page 219 6.4.19 Replacement procedure for fuse of the Main PCB 4. Fix the new fuse to the socket using longnose plier. Check if the fuse is set in proper position of the socket while visual checking and touching with fingures. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.19 R.1.0...
  • Page 220 3. Remove the fuse from socket using longnose plier. Longnose plier Be sure not to remove the fuse too strong. Also be careful not to break electric parts or cables around the fuse. Fuse Socket © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.20 R.1.0...
  • Page 221 6.4.20 Replacement procedure for fuse of the HDC PCB 4. Fix the new fuse to the socket using longnose plier. Check if the fuse is set in proper position of the socket while visual checking and touching with fingures. © 2011 MIMAKI ENGINEERING CO.,LTD. 6.4.20 R.1.0...
  • Page 222 MAINTENANCE MANUAL > Disassembly and Reassembly > Sensors Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 223: Sensor Layout

    End Sensor (x8) Maintenance Cover Sensor Head Height Sensor Front Cover Sensor L Linear Encoder Sensor Paper Sensor Y-origin Sensor LED Pointer Paper Width Sensor Front Cover Sensor Clamp Sensor Wiper Origin Sensor © 2011 MIMAKI ENGINEERING CO.,LTD. 6.5.1 R.1.0...
  • Page 224 MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions 7.Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 225 Do the above functions operate normally? Troubles on the host computer side If this troubleshooting cannot correct the trouble, check to see if the same trouble occurs with another host computer (if possible). 7.1.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 226  Replace the main PCB Assy. 4. Repair at the factory If the error recurs even after the corrective measures specified here are taken, return the machine to the factory of MIMAKI for repair. 7.1.1 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 227: List Of Error Messages

    Parameter out of the numeral value range is 1. Clear the data of uncompleted printing. PARAMETER ERROR received. 2. Check the USB cable. (specifications, cable length, etc.) Replacement of the Main PCB Assy (3.3.1) 7.1.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 228 3. Check whether the guide rail of the wiper is not clogged with ink. (Does the wiper move smoothly?) 4. Replace the wiper sensor. 5. Replace the step motor. (6.3.6) 6. Replace the station PCB assy. (6.4.6) 7.1.2 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 229 (This does not occur during the customer use.) ERROR COMMAND 1. Check the USB cable. (specifications, cable length, etc.) 7.1.2 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 230 1. Check whether no abnormality is found by examining the memories (Main.FROM and 32m SDRAM). 2. In case the error recurs, check the uploaded parameter and the status of use, and then report them to the Development Division. 7.1.2 © 2011 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 231 Replace the cartridge generating the warning with a new one. INK END ---- YYKK completely used up. If the problem still cannot be solved, check the followings. 1. Check the end PCB of the cartridge. 2. Replace the sensor. 7.1.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 232  List of Warning Messages (2/2) Indication on LCD Cause Remedy The ink cartridge is not MIMAKI Replace the cartridge generating the warning with a new one. NON-ORIGINAL INK genuine. If the problem still cannot be solved, check the followings.
  • Page 233 MAINTENANCE MANUAL > Troubleshooting > Detailed Methods of Coping with the Malfunctions Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 234 (b), please leave the machine 3 minutes or more before turning on the power. (a) Turning off the main power while "BOOT" is showing. (b)Turning off the main power after "F-ROM" error occurred. 7.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 235 "4.4.2 Electric charge checking when replace the head and PCB." Also to shorten the replacement time, resistance has been added to the Main PCB and countermeasure of electric discharge also been added. 7.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 236 Return to Check damage of Replace Main Main PCB ASSY. Finish PCB or F13 fuse. (See 5.2.3) Return to Check damage of Replace Slider Slider PCB. PCB. (See 5.2.5) Return to Return to 7.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 237 MAINTENANCE MANUAL > Operation Flow > Basic Operation Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 238 Uploading Downloading completed [] + [] ∗∗∗ UPLOADING ∗∗∗ ∗∗∗ DOWNLOADING ∗∗∗ UP&DOWNLOAD UP&DOWNLOAD READY! POWER OFF System parameter input mode [REMOTE] + [END] [] + [] SYSTEM PARAMETER 000:COMP. X = 0 8.1.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 239 *1 If AQUEOUS-INK :10) [ENTER]: To the ink type select screen Filling up isn't yet [END]: Back to the last operation May I stop it ? :ent * When ink filling has been performed <LOCAL.*> [#01] 8.1.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 240: Media Detection

    Lever down MEDIA SELECT DETECTING MEDIA NOW ** MEDIA ** Input of MediaLength ROLL < >LEAF PLEASE WAIT Y=1000 X=**** MEDIA LENGTH = 50.0m To <LOCAL> when MEDIA RESIDUAL= ON 8.1.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 241 MAINTENANCE MANUAL > Operation Flow > Print Mode Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 242 NON-ORIGINAL INK * Not displayed when target REMAIN 99999999 MEDIA WIDTH : 1000mm MRL-III V*.** MMBBYYKK temperature has been reached []: To the next screen []: To the previous screen [END]: To LOCAL 8.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 243 *REMOTE.1* [#01] *REMOTE.1* 540x1080 *REMOTE.1* 540x1080 0.00m 12.Bd.Vd.x2: 0.00m NEAR END MBYK [FUNCTION] FEED COMPENSATION. FEED COMPENSATION. FEED COMPENSATION. 0 > 0 SAVE :ent [ENTER] Sb52INK MMBBYYKK REMAIN 99999999 [REMOTE] <LOCAL.*> [#01] WIDTH:1000mm 8.2.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 244 [] / [] Disabled when using the tension [1]AUTO CUT bar of heavy-duty take-up device AUTO CUT <ent> SETUP :HOST :ON,OFF [FUNCTION], [] / [] [1]PRE-FEED PRE-FEED <ent> SETUP :HOST :ON,OFF [FUNCTION], [] / [] 8.2.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 245 DETECT :BOTH EDGE LEFT EDGE, RIGHT EDGE,NONE [1]FEED ORIGIN FEED ORIGIN <ent> SETUP :OFF [FUNCTION], [] / [] [1]SETUP RESET *Initial operation only for the type currently selected SETUP RESET <ent> RESET :ent 8.2.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 246 00:00 12345678 [FUNCTION], [] / [] * ABSORPTION * Remove:WashingCartridge * DISCHARGE * 12345678 00:00 00:00 Set:WashingCartridge * ABSORPTION * Remove:Maint.Wash 12345678 00:00 12345678 * DISCHARGE * SELECT: 00:00 END < > Re-WASH 8.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 247 1/10 to 10/10 [FUNCTION], [] / [] MAINTENANCE InkTankExchange InkTankExchange<ent> EXCHANGE :ent [FUNCTION], [] / [] MAINTENANCE HEAD SELECT HEAD SELECT <ent> SELECT [FUNCTION], [] / [] MAINTENANCE MEDIA RESIDUAL MEDIA RESIDUAL <ent> SETUP :OFF 8.2.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.

  • Page 248: Machine Setup

    MACHINE NAME MACHINE NAME <ent> TS34-01 [FUNCTION], [] / [] MACHINE SETUP KEY BUZZER KEY BUZZER <ent> SETUP [FUNCTION], [] / [] MACHINE SETUP ENV.TEMP. ENV.TEMP. <ent> SETUP :Wait arrival Not wait ARR. 8.2.4 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 249 MAINTENANCE MANUAL > Operation Flow > Common Setting Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 250 ∗Displayed the same way for cartridges 1 to 8 INFORMATION REPLACE COUNTER REPLACE COUNTER <ent> CART.1: 0 [] / [] [FUNCTION], [] / [] REPLACE COUNTER SCAN : 0 [] / [] REPLACE COUNTER TIME : 0h [] / [] 8.3.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 251 [] / [] SLEEP CLN.: 0H00M CNT : [] / [] SLEEP TUBE: 0H00M CNT : [] / [] ∗Displayed the same way for cartridges 1 to 8 REPLACE COUNTER INK PIC 1 : 0 8.3.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 252 MAINTENANCE MANUAL > Operation Flow > Service Mode Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 253 [REMOTE]: Displays the nozzle row name. #X POS. CONFIRM #HeadcondCONFIRM Pattern drawing PRINT START :ent X POS. CONFIRM <ent> [] / [] #HeadcondCONFIRM #Y POS. CONFIRM Pattern drawing Y POS. CONFIRM <ent> PRINT START :ent 8.4.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 254 Clean a wiper. END < > CONTINUE 00:00 COMPLETED :ent V Re-WASH Set:TRANS Liquid * ABSORPTION * Remove:TRANS Liquid 12345678 00:00 12345678 * DISCHARGE * 00:00 #ADJUST #MANUALhead WASH MANUALhead WASH <ent> SUCTION START :ent 8.4.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 255 00.00.?? : No.1 [] / [] #EXCHANGE PARTS *DUMPER PARTS :DUMPER 00.00.??:No.1-A ∗When there is no history #EXCHANGE PARTS *HEAD ** There is no ** HISTORY <ent> [ 0] 06.10.10 : No.2 HISTORY. ** 8.4.1 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 256 #PUMP MOTOR #PUMP MOTOR PUMP MOTOR <ent> SPD=1200 DIR=FORW. COUNT = 0 [] / [] [FUNCTION] <CARRIDGE>:< MOTOR > #MOTOR TEST #TAKE-UP MOTOR #TAKE-UP MOTOR TAKE-UP MOTOR <ent> START :ent *** RUNNING *** 8.4.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 257 #TEST #KEYBOARD TEST #KEYBOARD TEST #KEYBOARD TEST KEYBOARD TEST <ent> Key-> NONE <ent> Key-> [USER TYPE] [END]->END TEST [FUNCTION], [] / [] #TEST !!!!!!!!!!!!!!!!!!!! LCD TEST <ent> """""""""""""""""""" [FUNCTION], [] / [] 8.4.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 258 0.0 Ec= [FUNCTION], [] / [] <<Coord. of point>> Mm=000000 Em=000000 <<CommonCoord.SYS>> MotorENC = 0000.00mm Ms=000000 Es=000000 Mr=000000 Er=000000 ERR(ME-LE) = 00.00mm LinearENC= 0000.00mm [] / [] [] / [] [] / [] 8.4.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 259 OPEN [] / [] Counting stops. #WASH CARTRIDGE #IC CHECK #IC CHECK #IC CHECK IC CHECK <ent> CHECK START :ent CNT=1 NG=0 CNT=1 NG=0 When the cartridge is absent. #IC CHECK NO CARTRIDGE 8.4.2 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 260 000:POWON.F = 0 000:POWON.F = 0 INITIALIZE? :ent [FUNCTION], [] / [] #PARAMETER INK-TYPE PARAMETER ----> 0x0060 INK-TYPE PARAMETER INKTYPE PARAM. <ent> 000:DE0D0sw = 0 000:DE0D0sw = 0x0040 INITIALIZE? :ent [FUNCTION], [] / [] 8.4.3 R.1.0 © 2011 MIMAKI ENGINEERING CO.,LTD.
  • Page 261 MAINTENANCE MANUAL > Operation Flow > Service Mode > #PARAMETER Rev. Model TS34-1800A-260 Issued 2011.10.17 Revised F/W ver 1.20 Remark 8.4.3 #PARAMETER #HEADunit-1 PARA/ 0+ #PARAMETER #HEADunit PARAM. #HEADunit-1 PARAM. 000:SHOT1. 0 = 0 HEADunit PARAM. <ent> HEAD SELECT :UNIT-1...
  • Page 262 D500673-11-13112013 ©MIMAKI ENGINEERING CO.,LTD. 2011 FW: 1.2...

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