Service And Repairs; Cutting Unit Removal And Installation - Toro Reelmaster 5200-D Service Manual

Service and Repairs

Cutting Unit Removal and Installation

Removal
Remove cutting unit from traction unit before doing ad-
justments or repairs.
1. Remove basket from cutting unit.
2. Disconnect chain from cross tube on each rear cut-
ting unit (Fig. 18).
3. Loosen reel motor mounting nuts. Rotate motor
clockwise so motor flanges clear studs. Pull motor off of
cutting unit (Fig. 19).
4. Remove cap screw, lock washer, flat washer and
thrust washer from cutting unit mounting shaft (Fig. 20).
5. Pull cutting unit off mounting shaft (Fig. 20).
Installation
1. Position cutting unit onto the mounting shaft (Fig.
20).
2. Secure thrust washer, flat washer, lock washer, and
cap screw to the cutting unit mounting shaft (Fig. 20).
3. Install motor onto the cutting. Rotate motor counter-
clockwise so motor flanges engages studs (Fig. 19).
4. Connect chain to the cross tube on each rear cutting
unit (Fig. 18).
5. Install basket to the cutting.
Cutting Units
(Model 03506, S/N 80001 - 209999999)
(Model 03509, S/N 80001 - 209999999)
1
1. Lock-up chain
2
1. Reel motor
1
1. Cap screw, lock washer,
flat washer, & thrust washer
2. Cutting unit mounting
shaft
Page 8 - 14
Rev. A
2
Figure 18
2. Cross tube
1
Figure 19
2. Mounting nut
2
Figure 20
Reelmaster 5200-D/5400-D