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Groundsmaster 4100-D
Toro Groundsmaster 4100-D Manuals
Manuals and User Guides for Toro Groundsmaster 4100-D. We have
10
Toro Groundsmaster 4100-D manuals available for free PDF download: Service Manual, Operator's Manual
Toro Groundsmaster 4100-D Service Manual (340 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 31.03 MB
Table of Contents
This Page Is Intentionally Blank.
3
Service Manual
1
Table of Contents
3
General Safety Instructions 1
7
Chapter 1 -- Safety
8
General Safety Instructions
8
Jacking Instructions 1
10
Jacking Instructions
11
Safety and Instruction Decals
12
Chapter 2 -- Product Records and Maintenance
13
Maintenance
13
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Chapter 3 Kubota Diesel Engine
19
Chapter 6 -- Axles, Planetaries and Brakes
19
General Information
19
Kubota Workshop Manual, Diesel Engine
19
Service and Repairs
19
Specifications
19
Specifications
20
General Information
21
Exhaust System
24
Fuel System
26
Check Fuel Lines and Connections
27
Empty and Clean Fuel Tank
27
Fuel Tank Installation
27
Fuel Tank Removal
27
Radiator
28
Engine
30
Engine Removal
31
Engine Installation
33
Spring Coupler
36
General Information 7
39
Specifications 3
40
General Information 3
41
Service and Repairs 3
42
Hydraulic Schematic
47
Hydraulic Flow Diagrams
48
Lower Cutting Deck
53
Steering Circuit
61
Engine Cooling Fan Circuit
63
Special Tools
64
Measuring Container
67
Troubleshooting
68
Mow Circuit Problems
70
Steering Circuit Problems
72
Testing
74
Service and Repairs 8
77
Adjustments
109
Service and Repairs
112
Special Tools 5
114
Hydraulic Reservoir
116
Hydraulic Oil Cooler
118
Gear Pump
120
Gear Pump Service
122
Traction Circuit
124
Rear Axle Motor
130
Front Wheel Motors
132
Rear Axle and Front Wheel Motor Service
134
Wd Manifold Service
138
Filter Manifold
140
Filter Manifold Service
142
Steering Control Valve
146
Steering Control Valve Service
148
Steering Cylinder
150
Steering Cylinder Service
152
Engine Cooling Fan Motor
154
Engine Cooling Fan Motor Service
156
Fan Drive Manifold
160
Fan Drive Manifold Service
162
Cutting Deck Motor Service
166
Pto Manifold Service
172
Lift Cylinder Service
184
Chapter 5 Electrical System
187
Electrical System Quick Checks 5
187
General Information
188
CAN--Bus Communications
188
Electrical Drawings
188
Operator's Manual
188
Special Tools
189
Diagnostic Display
190
Troubleshooting
192
Adjustments 5
197
Starting Problems
197
General Run & Transport Problems
199
Cutting Deck Operating Problems
200
Cutting Deck Lift/Lower Problems
201
Electrical System Quick Checks
203
Battery Test (Open Circuit Test)
203
Charging System Test
203
Glow Plug System Test
203
Check Operation of Interlock Switches
204
Component Testing 5
204
Adjustments
205
Wing Deck Position Switches
205
Component Testing
206
Ignition Switch
206
Service and Repairs 5
206
Fuses
207
Operator Cab Fuses (Groundsmaster 4110--D)
208
Chapter 7 - - Chassis
209
Warning Lights
209
PTO Switch
210
Cutting Deck Lift Switches
211
Hi/Low Speed and Headlight (Groundsmaster 4110--D) Switches
212
Engine Cooling Fan Switch
213
Seat Switch
214
Parking Brake Switch
215
Main Power, Glow and Cab Power
216
Start and Air Conditioning (Groundsmaster 4110--D) Relays
217
Hydraulic Valve Solenoid Coils
218
Toro Electronic Controllers (TEC)
220
Hour Meter
221
Audio Alarm
221
Fuel Sender
222
Fuel Gauge
223
Fuel Pump
224
Temperature Sender
225
Temperature Gauge
226
Traction Neutral Switch
227
Diode Assembly
227
Wing Deck Position Switches
228
Engine Coolant and Hydraulic Oil Temperature Senders
229
Service and Repairs
230
Battery Storage
230
Battery Care
230
Battery Service
231
Chapter 6 Axles, Planetaries and Brakes
235
General Information
237
Operator's Manual
237
Service and Repairs
238
Brake Assembly
238
Brake Service
242
Planetary Wheel Drive Assembly
244
Planetary Wheel Drive Service
246
Rear Axle Assembly
250
Rear Axle Service
254
Bevel Gear Case and Axle Case
256
Differential Shafts
261
Axle Shafts
262
Input Shaft/Pinion Gear
264
Differential Gear
266
Pinion Gear to Ring Gear Engagement
269
Chapter 7 Chassis
271
Service and Repairs
272
Cutting Deck Lift Arms
274
Console Arm
276
Operator Seat
278
Operator Seat Service
280
Operator Seat Suspension
282
Hood
284
Advertisement
Toro Groundsmaster 4100-D Service Manual (262 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 16.84 MB
Table of Contents
Table of Contents
15
Equivalents and Conversions
16
Torque Specifications
17
Fastener Identification
17
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
18
Chapter 2
19
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric)
19
Other Torque Specifications
20
Conversion Factors
20
Maintenance
21
General Information
24
Stopping the Engine
24
Specifications
25
Adjustments
26
Run Solenoid
26
Service and Repairs
28
Air Filter System
28
Exhaust System
30
Fuel System
32
Check Fuel Lines and Connections
33
Drain and Clean Fuel Tank
33
Fuel Tank Removal
33
Fuel Tank Installation
33
Chapter 3
34
Radiator
34
Engine
36
Engine Removal
37
Engine Installation
39
Pump Adapter Plate
40
Specifications
44
General Information
45
Hydraulic Hoses
45
Hydraulic Fitting Installation
45
Towing Traction Unit
47
Check Hydraulic Fluid
47
Hydraulic Schematic
49
Hydraulic Flow Diagrams
50
Traction Circuit
51
Lower Cutting Deck
53
Raise Cutting Deck
55
Mow Circuit
57
Steering Circuit
59
Special Tools
60
Hydraulic Pressure Test Kit
60
Hydraulic Tester (Pressure and Flow)
60
Hydraulic Test Fitting Kit
61
Measuring Container
61
Troubleshooting
62
Testing
65
Test No. 1: Traction Circuit Charge Pressure
66
Test No. 2: Traction Circuit Relief Pressure
68
Test No. 3: Cutting Deck Circuit Pressure
70
Test No. 4: Cutting Deck Gear Pump Flow
72
Test No. 5: Cutting Deck Manifold Relief Pressure
74
Test No. 6: Cutting Deck Motor Case Drain Leakage
76
Test No. 7: Steering Circuit Relief Pressure
78
Test No. 8: Lift/Lower Circuit Relief Pressure
80
Test No. 9: Steering and Lift/Lower Gear Pump Flow
82
Test No. 10: Counterbalance Pressure
84
Test No. 11: Rear Traction Circuit (RV5) Relief Pressure
86
Test No. 12: Traction Circuit Reducing Valve (PR) Pressure
88
Adjustments
90
Adjust Cutting Deck Flow Control Valve
90
Service and Repairs
91
Chapter 4
91
General Precautions for Removing and Installing Hydraulic System Components
91
Check Hydraulic Lines and Hoses
91
Flush Hydraulic System
92
Charge Hydraulic System
93
Gear Pump
94
Gear Pump Service
96
Piston (Traction) Pump
100
Piston (Traction) Pump Service
102
Piston Pump Control Assembly
106
Hydraulic Control Manifold: 4 Wheel Drive
108
Hydraulic Control Manifold Service: 4 Wheel Drive
110
Hydraulic Control Manifold: Deck Drive
112
Hydraulic Control Manifold Service: Deck Drive
114
Hydraulic Control Manifold: Cutting Deck Lift/Lower
116
Hydraulic Control Manifold Service: Cutting Deck Lift/Lower
117
Hydraulic Control Manifold: Filter Manifold
118
Hydraulic Control Manifold Service: Filter Manifold
119
Rear Axle Motor
120
Front Wheel Motors
122
Rear Axle/Front Wheel Motor Service
124
Cutting Deck Motor
127
Cutting Deck Motor Service
128
Lift/Lower Control Valve
132
Lift/Lower Control Valve Service
134
Steering Valve
136
Steering Valve Service
138
Front Deck Lift Cylinder
140
Front Deck Lift Cylinder Service
142
Wing Deck Lift Cylinder
144
Wing Deck Lift Cylinder Service
146
Steering Cylinder
148
Steering Cylinder Service
150
Hydraulic Reservoir
152
Hydraulic Oil Cooler
154
Electrical Schematic, Circuit Diagrams, and Wire Harness Drawings
156
Special Tools
157
Troubleshooting
158
Starting Problems
158
General Run & Transport Problems
159
Cutting Deck Operating Problems
160
Electrical System Quick Checks
161
Battery Test (Open Circuit Test)
161
Check Operation of Interlock Switches
161
Adjustments
162
Wing Deck Position Switches
162
Cutting Deck Raise and Lower Switches
163
Component Testing
164
Ignition Switch
164
Fuses
165
Warning Lights
166
PTO Switch
167
Audio Alarm
167
Transport, Alarm Silence, and Temperature Override Switches
168
Seat Switch
169
Parking Brake Switch
169
Chapter 5
170
Hour Meter
170
Glow Relay
170
Start, Engine Shutdown, Seat, PTO, Alarm, down Latching, and over Temperature Relays
171
Hydraulic Valve Solenoids
172
Engine Run Solenoid
173
Fuel Sender
174
Fuel Gauge
175
Fuel Pump
176
Glow Controller
177
Temperature Sender
178
High Temperature Shutdown Switch
179
Temperature Gauge
180
Traction Neutral Switch
181
Diode Assemblies
181
Diode Circuit Board
182
Wing Deck Position Switches
183
Cutting Deck Raise and Lower Switches
184
Service and Repairs
185
Hydraulic Valve Solenoids
185
Battery Storage
186
Battery Care
186
Battery Service
187
Specifications
192
Adjustments
193
Service and Repairs
194
Brake Assembly
194
Brake Inspection and Repair
196
Planetary Wheel Drive Assembly
198
Planetary Wheel Drive Service
200
Chapter 6
202
Rear Axle Assembly
202
Bevel Gear Case and Axle Case
205
Differential Shafts
210
Axle Shafts
211
Input Shaft/Pinion Gear
212
Differential Gear
214
Pinion Gear to Ring Gear Engagement
217
Service and Repairs
220
Chapter 7
220
Steering Tower
220
Front Deck Lift Arms
222
Hood
224
Factors that Can Affect Quality of Cut
229
Adjustments
230
Castor Wheel Tire Pressure
230
Blade Stopping Time
230
Service and Repairs
232
Chapter 8
236
Cutting Deck
236
Wing Deck Service
236
Cutting Deck Link Service
238
Wing Deck Latch
239
Blade Spindle
240
Blade Spindle Service
242
Castor Forks and Wheels
244
Deck Rollers and Skids
245
Electrical Schematic
249
Toro Groundsmaster 4100-D Operator's Manual (64 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 9.06 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
6
Sound Power Level
6
Sound Pressure Level-Model 30602
7
Sound Pressure Level-Model 30604
7
Vibration Level
7
Engine Emission Certification
7
Safety and Instructional Decals
8
Setup
15
Greasing the Machine
15
Replacing the Warning Decal
15
Product Overview
16
Controls
16
Fore and Aft Adjusting Lever
17
Seat Arm Rest Adjusting Knob
17
Seat Back Adjusting Lever
17
Weight Gauge
17
Weight Adjusting Lever
17
Wind Shield Wiper Switch
17
Air Conditioning Switch
17
Fan Control
17
Temperature Control
17
Wind Shield Latch
18
Rear Window Latch
18
Accessing the Protected Menu Settings
21
To Set the Auto Idle
21
To Set the Maximum Allowed Mow Speed
21
To Set the Maximum Allowed Transport Speed
21
Specifications
22
Attachments/Accessories
22
Operation
23
Before Operating
23
Adjusting the Mirrors
31
Aiming the Headlights
31
Starting and Stopping the Engine
31
Smart Power
32
Reversing Fan Operation
32
Auto Idle
32
Mow Speed
32
Transport Speed
32
Checking the Interlock Switches
32
Using the Rollover Protection System (ROPS)
33
Pushing or Towing the Machine
33
Jacking Points
34
Tie Downs
34
Operating Characteristics
34
Operating Tips
34
Maintenance
36
Recommended Maintenance Schedule(S)
36
Service Interval Chart
37
Lubrication
38
Greasing the Bearings and Bushings
38
Engine Maintenance
40
Air Cleaner Maintenance
40
Servicing the Engine Oil and Filter
41
Fuel System Maintenance
42
Servicing the Fuel System
42
Servicing the Water Separator
42
Electrical System Maintenance
43
Battery Care
43
Fuses
44
Drive System Maintenance
45
Adjusting the Traction Pedal Angle
45
Changing the Planetary Gear Drive Oil
45
Changing the Rear Axle Lubricant
46
Checking the Rear Wheel Toe-In
46
Changing the Front Tires
46
Cooling System Maintenance
47
Servicing the Engine Cooling System
47
Brake Maintenance
47
Adjusting the Service Brakes
47
Belt Maintenance
48
Servicing the Alternator Belt
48
Servicing the Compressor Belt
48
Re-Tensioning the Blade Drive Belts
49
Replacing the Blade Drive Belt
49
Hydraulic System Maintenance
50
Changing the Hydraulic Fluid
50
Replacing the Hydraulic Filters
50
Checking the Hydraulic Lines and Hoses
51
Adjusting the Counterbalance Pressure
51
Mower Maintenance
52
Pivoting (Tilting) the Front Cutting Unit Upright
52
Pivoting the Front Cutting Unit down
52
Adjusting the Cutting Unit Pitch
52
Servicing the Castor Arm Bushings
53
Servicing the Castor Wheels and Bearings
53
Replacing the Cutting Unit Hinge Covers
54
Blade Maintenance
55
Checking for a Bent Blade
55
Removing and Installing the Cutter Blade(S)
55
Inspecting and Sharpening the Cutter Blade(S)
55
Advertisement
Toro Groundsmaster 4100-D Operator's Manual (64 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 11.98 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
4
Safe Operating Practices
4
Toro Mower Safety
6
Maintenance and Storage
7
Sound Pressure Level
8
Sound Power Level
8
Vibration Level
8
Safety and Instructional Decals
8
1 Installing the Seat, Seat Belt, and Manual Tube
14
Setup
14
2 Greasing the Machine
15
3 Reading the Manuals and Viewing
15
The DVD
15
Product Overview
16
Controls
16
Key Switch
17
Engine Temperature Gauge
17
Pto Switch
17
Speed Limiter
17
Fuel Gauge
17
Specifications
19
Operation
19
Before Operating
19
Filling the Fuel Tank
20
Checking the Tire Pressure
23
Adjusting the Blade
26
Starting and Stopping the Engine
28
Checking the Interlock
29
Switches
29
Pushing or Towing the Machine
30
Jacking Points
30
Tie Downs
30
Operating Characteristics
30
Operating Tips
31
Maintenance
33
Recommended Maintenance
33
Schedule(S)
33
Premaintenance Procedures
34
Service Interval Chart
34
Lubrication
34
Greasing the Bearings and Bushings
34
Wing Cutting Units
37
Engine Maintenance
38
Air Cleaner Maintenance
38
Servicing the Engine Oil and Filter
39
Fuel System Maintenance
40
Servicing the Fuel System
40
Bleeding Air from the Injectors
41
Electrical System Maintenance
41
Activating, Charging, and Connecting the Battery
41
Battery Care
43
Fuses
43
Drive System Maintenance
43
Changing the Planetary Gear Drive
43
Oil
43
Changing the Rear Axle
44
Lubricant
44
Checking the Rear Wheel
45
Toe-In
45
Brake Maintenance
45
Adjusting the Service Brakes
45
Cooling System Maintenance
45
Servicing the Engine Cooling
45
System
45
Belt Maintenance
46
Servicing the Alternator Belt
46
Re-Tensioning the Blade Drive
46
Belts
46
Replacing the Blade Drive Belt
46
Controls System Maintenance
47
Adjusting the Throttle
47
Adjusting the Traction Pedal
47
Linkage
47
Hydraulic System Maintenance
48
Changing the Hydraulic Fluid
48
Replacing the Hydraulic
48
Filters
48
Checking the Hydraulic Lines and Hoses
49
Hydraulic System Test Ports
49
Adjusting the Cutting Unit Flow Control
51
Mower Maintenance
51
Pivoting (Tilting) the Front Cutting Unit Upright
51
Adjusting the Cutting Unit
51
Down
52
Pitch
52
Pivoting the Front Cutting Unit down
52
Servicing the Castor Arm
53
Bushings
53
Servicing the Castor Wheels and Bearings
53
Replacing the Cutting Unit Hinge Covers
54
Tightening the Locknuts
54
Blade Maintenance
55
Checking for a Bent Blade
55
Removing and Installing the Cutter Blade(S)
55
Cutter Blade(S)
56
Spark Arrestor Maintenance
57
Muffler
57
Correcting Cutting Unit Mismatch
57
Storage
59
Toro Groundsmaster 4100-D Operator's Manual (76 pages)
Rotary Mowers
Brand:
Toro
| Category:
Riding mower
| Size: 8.84 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
6
Sound Power Level
7
Sound Pressure Level
7
Vibration Level
7
Engine Emission Certification
7
Safety and Instructional Decals
8
Setup
14
Greasing the Machine
14
Replacing the Warning Decal
14
Product Overview
15
Controls
15
Specifications
18
Attachments/Accessories
18
Operation
19
Before Operating
19
Adjusting the Mirrors
27
Aiming the Headlights
28
Starting and Stopping the Engine
28
Engine Cooling Fan Operation
28
Checking the Interlock Switches
28
Pushing or Towing the Machine
29
Jacking Points
30
Tie Downs
30
Operating Characteristics
30
Operating Tips
31
Maintenance
33
Recommended Maintenance Schedule(S)
33
Service Interval Chart
34
Lubrication
34
Greasing the Bearings and Bushings
34
Engine Maintenance
38
Air Cleaner Maintenance
38
Servicing the Engine Oil and Filter
39
Fuel System Maintenance
39
Servicing the Fuel System
39
Bleeding Air from the Injectors
40
Electrical System Maintenance
41
Battery Care
41
Fuses
42
Drive System Maintenance
43
Changing the Planetary Gear Drive Oil
43
Changing the Rear Axle Lubricant
44
Checking the Rear Wheel Toe-In
45
Changing the Front Tires
45
Cooling System Maintenance
45
Servicing the Engine Cooling System
45
Brake Maintenance
46
Adjusting the Service Brakes
46
Belt Maintenance
47
Servicing the Alternator Belt
47
Re-Tensioning the Blade Drive Belts
47
Replacing the Blade Drive Belt
47
Controls System Maintenance
48
Adjusting the Throttle Cable
48
Adjusting the Traction Pedal Linkage
48
Hydraulic System Maintenance
49
Changing the Hydraulic Fluid
49
Replacing the Hydraulic Filters
50
Checking the Hydraulic Lines and Hoses
50
Adjusting the Counterbalance Pressure
50
Mower Maintenance
51
Pivoting (Tilting) the Front Cutting Unit Upright
51
Pivoting the Front Cutting Unit down
52
Adjusting the Cutting Unit Pitch
52
Servicing the Castor Arm Bushings
53
Servicing the Castor Wheels and Bearings
53
Replacing the Cutting Unit Hinge Covers
54
Blade Maintenance
54
Checking for a Bent Blade
54
Removing and Installing the Cutter Blade(S)
54
Inspecting and Sharpening the Cutter Blade(S)
55
Correcting Cutting Unit Mismatch
56
Spark Arrestor Maintenance
57
Toro Groundsmaster 4100-D Operator's Manual (68 pages)
Rotary Mower
Brand:
Toro
| Category:
Lawn Mower
| Size: 8.53 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Maintenance and Storage
5
Toro Mower Safety
6
Engine Emission Certification
7
Safety and Instructional Decals
7
Setup
13
Greasing the Machine
13
Product Overview
14
Controls
14
Throttle Control
15
Light Switch
15
Key Switch
15
Pto Switch
15
Engine Cooling Fan Switch
15
Hour Meter
16
Specifications
17
Attachments/Accessories
17
Operation
18
Before Operating
18
Adding Fuel
19
Checking the Tire Pressure
22
Adjusting the Blade
25
Adjusting the Mirrors
26
Aiming the Headlights
26
Starting and Stopping the Engine
26
Engine Cooling Fan Operation
27
Checking the Interlock Switches
27
Pushing or Towing the Machine
28
Jacking Points
28
Tie Downs
28
Operating Characteristics
29
Operating Tips
29
Maintenance
31
Recommended Maintenance Schedule(S)
31
Service Interval Chart
32
Lubrication
32
Greasing the Bearings and Bushings
32
Wing Cutting Units
35
Engine Maintenance
36
Air Cleaner Maintenance
36
Servicing the Engine Oil and Filter
37
Fuel System Maintenance
37
Servicing the Fuel System
37
Bleeding Air from the Injectors
38
Electrical System Maintenance
38
Battery Care
38
Fuses
39
Drive System Maintenance
41
Changing the Planetary Gear Drive Oil
41
Changing the Rear Axle Lubricant
41
Checking the Rear Wheel Toe-In
42
Changing the Front Tires
42
Cooling System Maintenance
43
Servicing the Engine Cooling System
43
Brake Maintenance
44
Adjusting the Service Brakes
44
Belt Maintenance
44
Servicing the Alternator Belt
44
Re-Tensioning the Blade Drive Belts
44
Replacing the Blade Drive Belt
45
Controls System Maintenance
46
Adjusting the Throttle Cable
46
Adjusting the Traction Pedal Linkage
46
Hydraulic System Maintenance
47
Changing the Hydraulic Fluid
47
Replacing the Hydraulic Filters
47
Checking the Hydraulic Lines and Hoses
48
Adjusting the Counterbalance Pressure
48
Mower Maintenance
49
Pivoting (Tilting) the Front Cutting Unit Upright
49
Pivoting the Front Cutting Unit down
49
Adjusting the Cutting Unit Pitch
49
Servicing the Castor Arm Bushings
50
Servicing the Castor Wheels and Bearings
50
Replacing the Cutting Unit Hinge Covers
51
Blade Maintenance
52
Checking for a Bent Blade
52
Removing and Installing the Cutter Blade(S)
52
Inspecting and Sharpening the Cutter Blade(S)
52
Correcting Cutting Unit Mismatch
53
Spark Arrestor Maintenance
54
Servicing the Spark Arrestor Muffler
54
Cab Maintenance
55
Cleaning the Cab Air Filters
55
Toro Groundsmaster 4100-D Operator's Manual (64 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 10.93 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Maintenance and Storage
5
Toro Mower Safety
6
Sound Pressure Level
7
Sound Power Level
7
Vibration Level
7
Safety and Instructional Decals
8
1 Greasing the Machine
14
2 Replacing the Warning Decal
14
Setup
14
Product Overview
15
Controls
15
Engine Temperature Gauge
16
Key Switch
16
Speed Limiter
16
Pto Switch
16
Fuel Gauge
16
Specifications
17
Attachments/Accessories
17
Operation
18
Before Operating
18
Adding Fuel
19
Checking the Tire Pressure
22
Adjusting the Blade
25
Starting and Stopping the Engine
27
Engine Cooling Fan Operation
27
Checking the Interlock Switches
28
Pushing or Towing the Machine
28
Jacking Points
29
Tie Downs
29
Operating Characteristics
29
Operating Tips
30
Maintenance
32
Recommended Maintenance Schedule(S)
32
Service Interval Chart
33
Lubrication
33
Greasing the Bearings and Bushings
33
Wing Cutting Units
36
Engine Maintenance
37
Air Cleaner Maintenance
37
Servicing the Engine Oil and Filter
38
Fuel System Maintenance
39
Servicing the Fuel System
39
Bleeding Air from the Injectors
39
Electrical System Maintenance
40
Activating, Charging, and Connecting the Battery
40
Battery Care
40
Fuses
41
Drive System Maintenance
42
Changing the Planetary Gear Drive Oil
42
Changing the Rear Axle Lubricant
43
Checking the Rear Wheel Toe-In
44
Changing the Front Tires
44
Cooling System Maintenance
44
Servicing the Engine Cooling System
44
Brake Maintenance
45
Adjusting the Service Brakes
45
Belt Maintenance
46
Servicing the Alternator Belt
46
Re-Tensioning the Blade Drive Belts
46
Replacing the Blade Drive Belt
46
Controls System Maintenance
47
Adjusting the Throttle Cable
47
Adjusting the Traction Pedal Linkage
47
Hydraulic System Maintenance
48
Changing the Hydraulic Fluid
48
Replacing the Hydraulic Filters
49
Checking the Hydraulic Lines and Hoses
49
Adjusting the Counterbalance Pressure
49
Adjusting the Cutting Unit Flow Control
49
Mower Maintenance
50
Pivoting (Tilting) the Front Cutting Unit Upright
50
Pivoting the Front Cutting Unit down
51
Adjusting the Cutting Unit Pitch
51
Servicing the Castor Arm Bushings
52
Servicing the Castor Wheels and Bearings
52
Replacing the Cutting Unit Hinge Covers
53
Blade Maintenance
53
Checking for a Bent Blade
53
Removing and Installing the Cutter Blade(S)
53
Inspecting and Sharpening the Cutter Blade(S)
54
Correcting Cutting Unit Mismatch
55
Spark Arrestor Maintenance
56
Servicing the Spark Arrestor Muffler
56
Storage
57
Preparing for Seasonal Storage
57
Schematics
58
Toro Groundsmaster 4100-D Operator's Manual (60 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.25 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
3
Toro Mower Safety
5
Maintenance and Storage
6
Sound Pressure Level
7
Sound Power Level
7
Vibration Level
7
Safety and Instruction Decals
7
Specifications
12
Traction Unit Specifications
12
Cutting Unit Specifications
13
Measurements
13
Setup
14
Loose Parts
14
Installing the Seat, Seat Belt, and Manual Tube
14
Greasing the Machine
14
Before Operating
15
Checking the Engine Oil
15
Checking the Cooling System
15
Filling the Fuel Tank
16
Checking the Hydraulic Fluid
16
Checking the Planetary Gear Drive Oil
17
Checking the Rear Axle Lubricant
18
Checking the Rear Axle Gear Box Lubricant
18
Checking the Tire Pressure
18
Checking the Torque of the Wheel Nuts or Bolts
18
Adjusting the Height-Of-Cut
18
Wing Cutting Units
20
Adjusting the Skids
21
Adjusting the Cutting Unit Rollers
21
Adjusting the Blade
21
Correcting Mismatch between Cutting Units
22
Operation
24
Controls
24
Engine Temperature Gauge
25
Key Switch
25
Speed Limiter
25
Pto Switch
25
Starting and Stopping the Engine
26
Bleeding the Fuel System
27
Checking the Interlock Switches
27
Pushing or Towing the Machine
28
Jacking Points
29
Tie Downs
29
Operating Characteristics
29
Operating Tips
30
Maintenance
31
Recommended Maintenance Schedule
31
Daily Maintenance Checklist
32
Service Interval Chart
33
Greasing the Bearings and Bushings
33
General Air Cleaner Maintenance
37
Servicing the Air Cleaner
37
Servicing the Engine Oil and Filter
38
Servicing the Fuel System
38
Servicing the Engine Cooling System
39
Servicing the Alternator Belt
40
Adjusting the Throttle
40
Servicing the Spark Arrestor Muffler
40
Changing the Hydraulic Fluid
40
Replacing the Hydraulic Filters
41
Checking the Hydraulic Lines and Hoses
41
Hydraulic System Test Ports
41
Adjusting the Cutting Unit Flow Control
43
Adjusting the Traction Pedal Linkage
43
Adjusting the Service Brakes
44
Changing the Planetary Gear Drive Oil
44
Changing the Rear Axle Lubricant
44
Checking the Rear Wheel Toe-In
45
Removing Front Wheels
45
Activating, Charging, and Connecting the Battery
45
Battery Care
47
Fuses
47
Pivoting (Tilting) the Front Cutting Unit Upright
47
Pivoting the Front Cutting Unit down
48
Tensioning the Cutting Unit Drive Belts
48
Adjusting the Cutting Unit Pitch
49
Servicing the Castor Arm Bushings
49
Servicing the Castor Wheels and Bearings
50
Checking for a Bent Blade
50
Removing and Installing the Cutter Blade(S)
51
Inspecting and Sharpening the Cutter Blade(S)
51
Correcting Cutting Unit Mismatch
52
Replacing the Drive Belt
53
Replacing the Cutting Unit Hinge Covers
53
Torque Lock Nuts
53
Electrical Schematic
55
Hydraulic Schematic
56
Preparing for Seasonal Storage
57
Toro Groundsmaster 4100-D Operator's Manual (20 pages)
rotary brush
Brand:
Toro
| Category:
Lawn Sweeper
| Size: 1.82 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
2
Before Operating
3
While Operating
3
Maintenance
3
Sound Pressure Level
4
Sound Power Level
4
Vibration Level
4
Safety and Instruction Decals
4
Specifications
5
General Specifications
5
Optional Equipment
5
Setup
6
Remove Front Cutting Unit and Lift Arms
7
Mount Brush Assembly
9
Adjust Counterbalance
11
(Groundsmaster 4100-D Only)
11
Adjust Lift Pressure
11
(Groundsmaster 4000-D Only)
11
Adjust Drop Speed
12
Check Chain Tension
12
Check Castor Wheel Tire Pressure
12
Operation
13
Operating Tips
13
Adjust Brush down Pressure
13
Ground Speed
13
Switch Operation
13
Maintenance
14
Greasing the Brush
14
Adjusting Chain Tension
15
Changing Brush Elements
15
Servicing Bumper Bushings
16
Servicing Castor Wheel and Bearing
16
Hydraulic Schematic
17
Electrical Schematic
18
The Toro General Commercial Products Warranty
20
Toro Groundsmaster 4100-D Operator's Manual (22 pages)
Brand:
Toro
| Category:
Tractor
| Size: 3.19 MB
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