Binder APT.line MK 115 (E3) Operating Manual
  1. Manuals
  2. Brands
  3. Binder Manuals
  4. Climate chamber
  5. APT.line MK 115 (E3)
  6. Operating manual

Binder APT.line MK 115 (E3) Operating Manual

Temperature test chambers for natural simulation with display program controller mb1
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operating Manual
APT.line™ MK
Temperature test chambers for natural simulation
with display program controller MB1
Model
MK 115 (E3)
MK 240 (E3)
MK 720 (E3)
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Spain
Service Hotline Asia Pacific
Service Hotline Russia and CIS +7 495 98815 17
Issue 07/2009
Art. No.
9020-0146, 9120-0146
9020-0148, 9120-0148
9020-0156, 9120-0156
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340
+34 9492 677 23
+852 39070500 or +852 39070503
Art. Nr. 7001-0156

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the APT.line MK 115 (E3) and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Binder APT.line MK 115 (E3)

Summary of Contents for Binder APT.line MK 115 (E3)

  • Page 1 MB1 Model Art. No. MK 115 (E3) 9020-0146, 9120-0146 MK 240 (E3) 9020-0148, 9120-0148 MK 720 (E3) 9020-0156, 9120-0156 BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com...
  • Page 2 EG - KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE BINDER GmbH Anbieter / Supplier / Fournisseur: Im Mittleren Ösch 5, D-78532 Tuttlingen Anschrift / Address / Adresse: Temperaturprüfschränke für natürliche Simulation mit Pro- Produkt / Product / Produit:...
  • Page 3 - EMC requirements -- Part 1: General requirements Matériel électrique de mesure, de commande et de laboratoire - Exigences relatives à la CEM -- Partie 1: Exigences générales D-78532 Tuttlingen, 09.07.2009 BINDER GmbH P. M. Binder U. Oppermann Geschäftsführender Gesellschafter Leiter F & E Managing Director Head of R &...

  • Page 4: Table Of Contents

    Contents SAFETY........................6 Legal considerations ...........................6 Structure of the safety instructions......................6 1.2.1 Signal word panel ........................6 1.2.2 Safety alert symbol ........................7 1.2.3 Pictograms ..........................7 1.2.4 Word message panel structure....................8 Localization / position of safety labels on the unit................8 Type plate ............................9 General safety instructions on installing and operating the temperature test chamber for natural simulation MK............................10 Intended use .............................11...
  • Page 5 14.6 Zero-voltage relay outputs via operation lines (option)..............49 15. MAINTENANCE, CLEANING, AND SERVICE ............ 50 15.1 Maintenance intervals, service......................50 15.2 Cleaning and decontamination ......................50 15.3 Sending back the unit to BINDER GmbH ..................51 16. DISPOSAL......................52 16.1 Disposal of the transport packing .....................52 16.2 Decommissioning..........................52 16.3 Disposal of the unit in the Federal Republic of Germany ..............52...

  • Page 6: Safety

    All obligations on the part of BINDER derive from the respective purchase contract, which also contains the entire and ex- clusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions.

  • Page 7: Safety Alert Symbol

    CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (re- versible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. 1.2.2 Safety alert symbol Use of the safety alert symbol indicates risk of injury.

  • Page 8: Word Message Panel Structure

    The following labels are located on the unit: Pictograms (Warning signs) Service label Hot surface Figure 1: Position of labels on the unit Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER service. MK (E3) 07/2009 page 8/70...

  • Page 9: Type Plate

    5405194 / 5601143 / 5773287 / 6079403 D 78532 Tuttlingen / Germany MK 240 Serial No. 00-00000 Tel. + 49 (0) 7462/ 2005-0 Made in Germany Internet: www.binder-world.com Figure 2: Type plate (example of MK 240 regular unit) Indications of the type plate Information Nominal temperature 180°C...

  • Page 10: General Safety Instructions On Installing And Operating The Temperature Test Chamber For Natural Simulation Mk

    (formerly ZH 1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali- fied personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.

  • Page 11: Intended Use

    DANGER Electrical hazard. Danger of death. ∅ The unit must NOT become wet during operation or maintenance. The temperature test chambers have been produced in accordance with VDE regulations and were rou- tinely tested in accordance to VDE 0411-1 (IEC 61010-1). CAUTION The inner chamber, the door window and the access ports will become hot during operation.

  • Page 12: Unit Description

    MK is regularly equipped with an Ethernet serial interface for computer communication. In addition, the BINDER communication software APT-COM (option) permits networking up to 30 units and connecting them to a PC for controlling and programming, as well as recording and representing temperature data.

  • Page 13: Unit Overview

    Unit overview Figure 3: Temperature test chamber for natural simulation MK 240 Instrument box Door handle Inspection window Unit door Refrigerating machine Instrument box MK Figure 4: Triangle instrument box Microprocessor program controller MB1 Switch for interior chamber light MK (E3) 07/2009 page 13/70...

  • Page 14: Lateral Control Panel Mk

    Lateral control panel MK RESET CL. 2.0 ETHERNET OUTPUT TRACK 2+3 OUTPUT TRACK 4+5 24V/MAX.2,5A 24V/MAX.2,5A (10) OUTPUT TEMP. X + W 4-20mA (12) (13) RS422 SERVICE ONLY Figure 5: Lateral control panel at the right side of the refrigerating machine with options Temperature safety device, analog outputs, and zero-voltage relay outputs Main switch Not used...

  • Page 15: Scope Of Delivery, Transportation, Storage, And Installation15

    Second-hand units are units that have been used for a short time for tests or exhibitions. They are thor- oughly tested before resale. BINDER guarantees the technically flawless state of the chamber. Second-hand units are marked as such with a sticker on the unit door. Please remove the sticker before commissioning the unit.

  • Page 16: Guidelines For Safe Lifting And Transportation

    Without the pallet the unit is in imminent danger of overturning. • Permissible ambient temperature range during transport: -10°C / 14°F to +60°C / 140°F. You can order transport packing and pallets for transportation purposes from BINDER service. Storage Intermediate storage of the unit is possible in a closed and dry room.

  • Page 17: Installation And Connections

    • Permissible ambient humidity: 70 % r.H. max., non-condensing. When operating the chamber at temperature set-points below ambient temperature, high ambient humid- ity may lead to condensation on the unit. • Installation height: max. 2000 m above sea level. When placing several units of the same size side by side, maintain a minimum distance of 250 mm be- tween each unit.

  • Page 18: Start Up

    CAUTION Danger of incorrect power supply voltage. Damage to the equipment. Check the power supply voltage before connection and start-up. Compare the power supply voltage with the data indicated on the type plate. See also electrical data (chap. 18.4). To completely isolate the unit from the power supply, you must disconnect the power plug. Install the unit in a way that the power plug is easily accessible and can be easily discon- nected in case of danger.

  • Page 19: Operating Modes

    500. Programming can be done directly through the keypad of the controller or graphically through the soft- ware APT-COM™ 3 DataControlSystem (option, chap. 14.1) specially developed by BINDER. Behavior after power failure After power return, the unit continues operating in the operating mode actual before power failure.
  • Page 20 Structure of toggling between Idle Mode / Manual Mode / Program Mode: Idle Mode HAND EXIT Menu Program start Manual Mode (HAND) Program Mode (AUTO) EXIT For control reasons the refrigeration machine starts with a delay of about 30 s, and it switches off with a delay of 90 s.

  • Page 21: Settings Of The Controller Mb1

    Settings of the controller MB1 Selection of the menu language The screen program controller MB1 controls the temperature inside the temperature test chamber. The controller communicates by a plain language menu guide in German, English and French. The selection of the desired menu language is located in the sub-menu “User-Level” of the menu “User- Settings“.

  • Page 22: Function Overview Program Controller Mb1

    VIEW -> www.binder-world.com screens. CONFIG VIEW-> VIEW-> The NORMAL DISPLAY enables comparison of the Contact BINDER service easily. current temperature (W) to the set-point value (X). NORMAL DISPLAY Idle Mode 08:43:55 15.12.07 08:43:55 15.12.07 26.8 26.8 X - TEMP °C...

  • Page 23: Settings In The Menu "User-Settings

    Settings in the menu “User-settings” User-settings Instrument data Contrast Displ. Power down Contin. operation User Level Safety control. Set. + 105.0 °C Safety control. Act + 100.8 °C Instrument data • Instrument Name Enter an individual name of the temperature test chamber. •...

  • Page 24: Settings In The Menu "User Level

    Settings in the menu “User Level” User Level Date and time Summer time Language English Temperature unit °C Active Buzzer Safety controller User-code No. Date and time Enter the actual date and time to provide the measurement records with the correct relation of time. Data are displayed in the chart recorder function (chap.

  • Page 25: Graphical Representation Of The Measurement Course (Chart Recorder Function)

    Graphical representation of the measurement course (chart recorder function) This way of data representation imitates a chart recorder and permits recalling any set of measured data of any point of time out of the recorded period. Normal display of the chart recorder function: 11:32:14 15.12.07 Top left: The actual date and time are displayed.
  • Page 26 You can also directly enter any cursor position as a numerical input. History representation: Toggling to any instant: 11:34:27 15.12.07 Press button . The window “Cursor position” o- pens to enter date and time. Cursor Date 15.05.07 Time 11:32:48 Select date or time with the arrow buttons and confirm with ENTER.

  • Page 27: Setting The Storage Rate

    Setting the storage rate 11:44:17 20.12.08 User-Settings Configuration 2 Configuration 1 CONFIG Parameters Choose variation 11:44:17 20.12.08 User-Settings Configuration 2 Configuration 1 Parameters Choose variation User-Code ? Grenzwert +00001 Offset Configuration 1 Diagram view Feed view Time/div Event tracks Datalogging Interface Analog view Datalogging...

  • Page 28: Manual Mode

    Manual Mode In Manual Mode (HAND) you can enter a temperature set-point and the switching-state of up to 8 opera- tion lines. Operation line 1 is used to control the bedew protection (chap. 10). Operation lines 2 to 5 can be used to switch any device connected to the zero-voltage relay outputs (DIN sockets (8) and (9), chap.

  • Page 29: Behavior After Power Failure In Manual Mode

    When incidentally pressing the EXIT button during Manual Mode operation, the controller will change to Idle Mode and thus will not adjust any more to the program set-points. We recommend keyboard locking (chap. 14.4, available via BINDER Individual) during opera- tion.

  • Page 30: Overview Menu-Based Program Entry

    Overview menu-based program entry Screen showing the initial normal display in Idle Mode 08:43:55 15.12.07 26.8 TEMP °C CONFIG HAND VIEW-> Hit button PGM. The window program selection appears 08:43:55 15.12.07 Prog select Fr. Abs. 372 Prog 1 PROG 01 Prog 2 PROG 02 Prog 3...
  • Page 31 Hit the PGM button. An inquiry screen appears offering to enter or delete individual program sections: ZP-Abschnitt Abs. Nr. 5 insert delete In this view, new program lines can be entered or deleted: New lines are added below in the table insert New lines are added above a previously selected line delete...

  • Page 32: Selecting Between Set-Point Ramp And Set-Point Step

    Behavior after completing the program: The controller changes to Idle Mode. The heating is inactive; the chamber approximates ambient tem- perature. The fan is operating. The toggling states of the operation lines are OFF. Selecting between set-point ramp and set-point step Temperature set-points always refer to the start of a program section, i.e., at the beginning of each pro- gram section the entered temperature set-point is targeted.
  • Page 33 Program entry as set-point ramp (example) W/°C Maximum tolerance Minimum tolerance t/min. Operation line 1 = Bedew protection t/min. Operation line 2 (option) t/min. Operation line 3 (option) t/min. Program table corresponding to the diagram above: Program Set-point Section Operation lines Target No.
  • Page 34 08:43:55 15.02.02 08:43:55 15.12.07 Program entry as set-point step (example) W/°C Maximum tolerance Minimum tolerance t/min. Operation line 1 = Bedew protection t/min. Operation line 2 (option) t/min. Operation line 3 (option) t/min. MK (E3) 07/2009 page 34/70...
  • Page 35 Program table corresponding to the diagram above: Program Set-point Section Operation lines Target No. of Min. Max. section temp. time section cycles tolerance tolerance Time Tmin Tmax ****. 00:30:00 -1999 +9999 ****. 00:00:01 -1999 +9999 ****. 01:30:00 ****. 00:00:01 -1999 +9999 ****.

  • Page 36: Advice For The Programming Of The Different Temperature Transitions

    The controller MB1 displays more menu entries than those described in this manual. These are password protected because they are relevant for service purpose only and the user must not modify them. Only service authorized by BINDER shall access those entries. MK (E3) 07/2009...

  • Page 37: Repetition Of A Section Or Several Sections Within A Program

    Repetition of a section or several sections within a program The example of a set-point ramp temperature program of chap. 9.3 will serve as an example. The shaded sections 02 and 03 shall be repeated e.g. 30 times. Program Set-point Section Operation lines Target...

  • Page 38: Starting A Previously Entered Program

    Starting a previously entered program The program has to be previously entered via a programming table (chap. 9.3, 9.5). 09:11:55 15.12.08 Idle mode 26.8 TEMP No heating or cooling function. °C The fan is operating. CONFIG HAND VIEW-> 09:12:02 15.12.08 Select a program place Program start Delayed program start...

  • Page 39: Temperature Profile And Operation Lines Template

    Temperature profile and operation lines template Operation line 1 controls the bedew protection Programmer: Programm No. (1 to 25): Operation line 1: 1 = On = active Program title: Date: Operation line 2: 0 = Off = not active Project: Operation line 3: °C Operation line 1 = Bedew protection...

  • Page 40: Program Table Template

    9.10 Program table template Operation line 1 controls the bedew protection Programmer: Program No. (1 to 25): Operation line 1: 1 = On = active Program title: Date: Operation line 2: 0 = Off = not active Project: Operation line 3: Section Set-point Fan speed [%]...

  • Page 41: Bedew Protection Facility (Operation Line 1)

    Bedew protection facility (operation line 1) The bedew protection condensates the chamber humidity at the coldest point in order to avoid the sam- ples becoming wet from condensation. Bedew protection is performed by the evaporator and can be pro- grammed On/Off via operation line 1 in Manual Mode (HAND) and in Program Mode (AUTO). Use the bedew protection only if absolutely necessary to prevent condensation at the charging material.

  • Page 42: Temperature Safety Devices

    The user cannot take the device into operation again. This protective cut-off device is located internally. Only a service specialist can replace it. In this case, please contact an authorized service or BINDER service. 11.2 Safety controller (over-temperature safety device class 2) The temperature test chamber for natural simulation MK is equipped with an over temperature safety device class 2 acc.
  • Page 43 Checking and setting safety controller set-point type and safety controller set-point: User-settings Instrument data Contrast Displ. Power down Contin. operation User Level Safety control. Set. + 105.0 °C Grundeinstellung Safety control. Act + 100,8 °C User level code no. 1 (factory setting) User Level Date and time Summer time...

  • Page 44: Over/Under Temperature Safety Device Class 2 (Option)

    11.3 Over/under temperature safety device class 2 (option) The over-/under temperature safety device (6) consists of two entry modules located in the lateral control panel. Both modules can be set from -50°C / -58°F up to 200°C / 392°F and serve to define the maximum high and low temperature limits.

  • Page 45: Notifying And Alarm Functions

    With option over/under temperature safety device class 2 (chap. 11.3): Exceeding the maximum / mini- TEMP CLASS mum temperature immediately With option keyboard locking (BINDER Individual, chap. 14.4): Keyboard locked KEY LOCK immediately The indicated intervals refer to the time after occurrence of the error or indicated condition.

  • Page 46: Refrigerating Operation

    Options 14.1 Communication software APT-COM™ 3 DataControlSystem (option) The temperature test chamber is regularly equipped with an Ethernet interface (7) to which the BINDER communication software APT-COM™ 3 DataControlSystem can be connected. The MAC Address is indicated next to the Ethernet interface. In adjustable intervals, the actual temperature value is put out.

  • Page 47: Interface Rs 422 (Option)

    With this option, the chamber is equipped with a serial interface RS 422 instead of the Ethernet Interface, to which the BINDER communication software APT-COM™ 3 DataControlSystem can be connected. In adjustable intervals, the actual temperature and humidity values are put out.

  • Page 48: Additional Measuring Channel For Digital Object Temperature Indicator With Flexible Temperature Sensor Pt 100 (Option)

    The object temperature data are put out together with the data of the temperature controller to the Ethernet interface as second measuring channel and can be documented by the communication software APT-COM™ (option, chap. 14.1) developed by BINDER. Technical data of the Pt 100 sensor: •...

  • Page 49: Zero-Voltage Relay Outputs Via Operation Lines (Option)

    14.6 Zero-voltage relay outputs via operation lines (option) With this option, operation lines 2 to 5 serve to switch any device connected to the zero-voltage relay output (DIN sockets (8) and (9) located in the lateral control panel). They can be programmed ON/OFF in Manual Mode (chap.

  • Page 50: Maintenance, Cleaning, And Service

    With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing) several times a year. We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline: +49 (0) 7462 2005 555...

  • Page 51: Sending Back The Unit To Binder Gmbh

    15.3 Sending back the unit to BINDER GmbH If you send a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. We will issue an authori- zation number after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.

  • Page 52: Disposal

    According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points.
  • Page 53 (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und Elektronik- gerätegesetz, ElektroG) from 23 March 2005, BGBl.

  • Page 54: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany

    According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points.

  • Page 55: Disposal Of The Unit In Non-Member States Of The Ec

    Alteration of the environment. For final decommissioning and disposal of the temperature test chamber, please con- tact BINDER service. Observe the statutory regulations for appropriate, environmentally friendly disposal. The main board of the temperature test chamber includes a lithium cell. Please dispose of it according to national regulations.
  • Page 56 Cause of disturbance not re- Remove cause of disturbance. If the the notifying or alarm indication. moved correctly. RESET button still does not cancel the indication, contact BINDER ser- vice. Controller display too dark. Contrast set too low. Increase display contrast (chap.

  • Page 57: Technical Description

    December 1996 by TÜV CERT). All test equipment used is subject to the administration of meas- urement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001systems. They are controlled and calibrated to a DKD-Standard at regular intervals.

  • Page 58: Technical Data Mk

    18.4 Technical Data MK Unit size Exterior dimensions Width (including 18 mm for 1 access port mm / inch 995 / 39.17 1130 / 44.49 1613 / 63.50 (MK 115, MK240), 36 mm for 2 access ports (MK 720), with plug) Height (incl.

  • Page 59: Equipment And Options

    18.5 Equipment and Options To operate the temperature test chamber, use only original BINDER accessories or accesso- ries from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Regular equipment...

  • Page 60: Spare Parts

    18.6 Spare parts BINDER GmbH is only responsible for the safety features of the unit provided skilled electri- cians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.

  • Page 61: Heating-Up And Cooling-Down Graphs

    18.7 Heating-up and cooling-down graphs Heating-up time MK 115 Temp/°C Time/min Heating-up time MK 240 Temp. Time/min MK (E3) 07/2009 page 61/70...
  • Page 62 Heating-up time MK 240 Temp./°C Time/min -100 Cooling-down time MK 115 Temp. /°C Time/min MK (E3) 07/2009 page 62/70...
  • Page 63 Cooling-down time MK 240 Temp. Time/min Cooling-down time MK 720 Temp./°C Time/min -100 MK (E3) 07/2009 page 63/70...

  • Page 64: Heat Compensation

    18.8 Heat compensation Heat compensation MK 115: 3500 3000 2500 2000 1500 1000 -40,0 -40,0 -39,0 -35,6 -30,4 -26,5 -18,8 -10,6 -4,4 17,8 32,0 58,0 Temperature Heat compensation MK 240: 3 50 0 3 00 0 2 50 0 2 00 0 1 50 0 1 00 0 50 0...

  • Page 65: Dimensions Mk 115

    18.9 Dimensions MK 115 MK (E3) 07/2009 page 65/70...

  • Page 66: Dimensions Mk 240

    18.10 Dimensions MK 240 156,5 767,5 1112 673,5 MK (E3) 07/2009 page 66/70...

  • Page 67: Dimensions Mk 720

    18.11 Dimensions MK 720 1182,5 1577 974,5 53,5 41,5 881,5 MK (E3) 07/2009 page 67/70...

  • Page 68: Contamination Clearance Certificate

    Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration of safeness with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted.
  • Page 69 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) __________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ MK (E3) 07/2009 page 69/70...
  • Page 70 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...

This manual is also suitable for:

Apt.line mk 240 (e3)Apt.line mk 720 (e3)9020-01469120-01469020-01489120-0148 ... Show all

Table of Contents