Binder APT.line M Series Operating Manual
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Binder APT.line M Series Operating Manual

High performance temperature chambers with program control
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Operating Manual
APT.line™ M
High performance temperature chambers
with program control
BINDER GmbH
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Service Hotline USA
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Service Hotline Russia and CIS +7 495 98815 17
Issue 01/2009
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340
+34 9492 677 23
+852 39070500 or +852 39070503
Art. Nr. 7001-0056

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  • Page 1 Operating Manual APT.line™ M High performance temperature chambers with program control BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com Service Hotline +49 7462 2005 555 Service Fax...
  • Page 2 EG - KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE BINDER GmbH Anbieter / Supplier / Fournisseur: Im Mittleren Ösch 5, D-78532 Tuttlingen Anschrift / Address / Adresse: Hochleistungs-Umluftwärmeschränke mit Programmregelung Produkt / Product / Produit: High performance temperature chambers with program control Étuves ventilées haute performance à...
  • Page 3 à la fonction des matériels portatifs d’essai, de mesure et de surveil- lance utilisés dans des systèmes de distribution basse tension. D-78532 Tuttlingen, 12.01.2009 BINDER GmbH P. M. Binder V. Siegle Geschäftsführender Gesellschafter Leiter F & E Managing Director Head of R &...

  • Page 4: Table Of Contents

    Contents SAFETY........................6 Legal considerations ...........................6 Structure of the safety instructions......................6 1.2.1 Signal word panel ........................6 1.2.2 Safety alert symbol ........................7 1.2.3 Pictograms..........................7 1.2.4 Word message panel structure ....................8 Localization / position of safety labels at the unit................8 Type plate ............................9 General safety instructions on installing and operating the high performance temperature chamber10 Intended use .............................11 UNIT DESCRIPTION ....................
  • Page 5 11.8 Inert gas connection (option for M 53 and M 115) ................42 12. MAINTENANCE, CLEANING, AND SERVICE ............ 43 12.1 Maintenance intervals, service......................43 12.2 Cleaning and decontamination ......................43 12.3 Sending back the unit to BINDER GmbH ..................44 13. DISPOSAL......................45 13.1 Disposal of the transport packing .....................45 13.2 Decommissioning..........................45 13.3 Disposal of the unit in the Federal Republic of Germany ..............46...

  • Page 6: Safety

    All obligations on the part of BINDER derive from the respective purchase contract, which also contains the entire and ex- clusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions.

  • Page 7: Safety Alert Symbol

    CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. 1.2.2 Safety alert symbol Use of the safety alert symbol indicates risk of injury.

  • Page 8: Word Message Panel Structure

    The following labels are located on the unit: Pictograms (Warning signs) Service label Hot surface ENTE ENTE ENTE Figure 1: Position of labels at the unit Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER service. M 01/2009 page 8/61...

  • Page 9: Type Plate

    5405194 / 5601143 / 5773287 / 6079403 D 78532 Tuttlingen / Germany M 115 Serial No. 00-00000 Tel. + 49 (0) 7462/ 2005-0 Made in Germany Internet: www.binder-world.com Figure 3: Type plate (example of M 115 regular unit) Indications of the type plate Information Nominal temperature 300 °C...

  • Page 10: General Safety Instructions On Installing And Operating The High Performance Temperature Chamber10

    (formerly ZH 1/119 laboratory guidelines issued by employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali- fied personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.

  • Page 11: Intended Use

    DANGER Electrical hazard. Danger of death. ∅ The unit must NOT become wet during operation or maintenance. The high performance temperature chambers have been produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411 (IEC 61010-1). CAUTION The inner chamber and exhaust duct will become hot during operation.

  • Page 12: Unit Overview

    Unit overview Figure 4: M 53 Instrument box Microprocessor program controller MB1 Temperature safety device class 2 according to DIN 12880, part 1 Main switch ON/OFF Outer door M 01/2009 page 12/61...

  • Page 13: Control Panel M

    Control panel M (3) (3a) (2) (1) Figure 5: Control panel M with key switch (option) Green pilot lamp: ready for operation Main switch ON/OFF (3a) Red pilot lamp for temperature safety device class 2 Temperature safety device class 2 Display program controller MB1 Key switch (with option keyboard locking, chap.

  • Page 14: Guidelines For Safe Lifting And Transportation

    Second-hand units are units that have been used for a short time for tests or exhibitions. They are thor- oughly tested before resale. BINDER guarantees the technically flawless state of the chamber. Second-hand units are marked as such with a sticker on the unit door. Please remove the sticker before commissioning the unit.

  • Page 15: Location Of Installation And Ambient Conditions

    Location of installation and ambient conditions Set up the high performance temperature chamber on an even and non-flammable surface, free from vibration, and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see technical data, chap.

  • Page 16: Installation And Connections

    Installation and connections Electrical connection • The high performance temperature chamber has a fixed power connection cable 1800 mm in length. • M 53, M 115, M 240: Shockproof plug, power supply voltage 230 V (1N~) +/- 10 %, 50/60 Hz •...

  • Page 17: Function Overview Of Screen Program Controller Mb1

    500. Programming can be done directly through the keypad of the controller or graphically through the soft- ware APT-COM™ 3 DataControlSystem (option, chap. 11.1) specially developed by BINDER. M 01/2009 page 17/61...

  • Page 18: Behavior After Power Failure

    Behavior after power failure After power return, the unit continues operating in the operating mode actual before power failure. In Manual Mode (HAND), the controller regulates the temperature to the last entered set-points, while in Program Mode (AUTO) it regulates the temperature to its set-point actually reached during program op- eration.

  • Page 19: Settings Of The Controller Mb1

    Settings of the controller MB1 Selection of the menu language The screen program controller MB1 controls the temperature inside the high performance temperature chamber. The controller communicates by a plain language menu guide in German, English and French. The selection of the desired menu language is located in the sub-menu “User-Level” of the menu “User- Settings“.

  • Page 20: Function Overview Program Controller Mb1

    VIEW -> www.binder-world.com CONFIG VIEW-> VIEW-> screens. Contact BINDER Service easily. The NORMAL DISPLAY enables comparison of the current temperature (W) to the set-point value (X) or shows the fan working rate. NORMAL DISPLAY Idle Mode 08:43:55 15.12.05 08:43:55 15.12.05 26.8...

  • Page 21: Settings In The Menu "User-Settings

    Settings in the menu “User-settings” User-settings Instrument data Contrast Displ. Power down Contin. operation User Level Safety control. Set. 0 °C Safety control. Act + ****.* °C Instrument data • Instrument Name Enter an individual name of the high performance temperature chamber. •...

  • Page 22: Settings In The Menu "User Level

    Settings in the menu “User Level” User Level Date and time Summer time Language English Temperature unit °C Active Buzzer Safety controller User-code No. Date and time Enter the actual date and time to provide the measurement records with the correct relation of time. Data are displayed in the chart recorder function (chap.

  • Page 23: Graphical Representation Of The Measurement Course (Chart Recorder Function)

    Graphical representation of the measurement course (chart recorder function) This way of data representation imitates a chart recorder and allows recalling any set of measured data of any point of time out of the recorded period. Normal display of the chart recorder function: Top left: The actual date and time are displayed.
  • Page 24 You can also directly enter any cursor position as a numerical input. History representation: Toggling to any instant: 11:34:27 15.12.05 Press button . The window “Cursor position” opens to enter date and time. Cursor Date 15.12.05 Time 11:34:27 Select date or time with the arrow buttons and confirm with ENTER.

  • Page 25: Setting The Storage Rate

    Setting the storage rate 11:44:17 20.12.05 User-Settings Configuration 2 Configuration 1 CONFIG Parameters Choose variation 11:44:17 20.12.05 User-Settings Configuration 2 Configuration 1 Parameters Choose variation User-Code ? Grenzwert +00001 Offset Configuration 1 Diagram view Feed view Time/div Event tracks Datalogging Interface Analog view Datalogging...

  • Page 26: Manual Mode

    Manual Mode In Manual Mode (HAND) you can enter a temperature set-point, the fan speed (0% to 100%), and the switching-state of up to 8 operation lines. Operation line 1 is used to control the air flap position. The other operation lines are non-functional. All settings remain valid for Manual Mode (HAND) until the next manual change, also if the unit had been switched off or in case of toggling to Idle Mode or Program Mode (AUTO).

  • Page 27: Behavior After Power Failure In Manual Mode

    8 operation lines can be entered. Operating line 1 is used to control the air flap position. The other operation lines are non-functional. Programming is possible directly by the keypad of the controller or graphically by the software APT- COM™ 3 DataControlSystem (option, chap. 11.1) specially developed by BINDER. M 01/2009 page 27/61...

  • Page 28: Overview Menu-Based Program Entry

    Overview menu-based program entry Screens showing the initial normal display in Idle Mode 08:43:55 15.12.05 08:43:55 15.12.05 26.8 25.0 TEMP °C FAN SPEED CONFIG VIEW-> HAND CONFIG HAND VIEW-> Hit button PGM. The window program selection appears 08:43:55 15.12.05 Prog select Fr.
  • Page 29 Hit the PGM button. An inquiry screen appears offering to enter or delete individual program sections: ZP-Abschnitt Abs. Nr. 5 insert delete In this view, new program lines can be entered or deleted: New lines are added below in the table insert New lines are added above a previously selected line delete...

  • Page 30: Selecting Between Set-Point Ramp And Set-Point Step

    Selecting between set-point ramp and set-point step Temperature set-points always refer to the start of a program section, i.e., at the beginning of each pro- gram section the entered temperature set-point is targeted. During program section operation, the tem- perature gradually passes to the set-point entered for the following program section. By appropriate design of the program section timing, you can program all kinds of temperature transi- tions.
  • Page 31 Program entry as set-point ramp (example) W/°C Tolerance maximum Tolerance minimum t/min. Operation line 1 = air flap t/min. Program table corresponding to the diagram above: Program Set-point Section Operation Target No. of Min. Max. section temp. time line1 section cycles tolerance tolerance...
  • Page 32 Program entry as set-point step (example) W/°C Tolerance maximum Tolerance minimum t/min. Operation line 1 = air flap t/min. Program table corresponding to the diagram above: Program Set-point Section Operation Target No. of Min. Max. section temp. time line1 section cycles tolerance tolerance...

  • Page 33: Advice For The Programming Of The Different Temperature Transitions

    The controller MB1 displays more menu entries than those described in this manual. These are password protected because they are relevant for service purpose only and the user must not modify them. Only service authorized by BINDER shall access those entries. M 01/2009...

  • Page 34: Repetition Of A Section Or Several Sections Within A Program

    Repetition of a section or several sections within a program The example of a set-point ramp temperature program of chap. 9.3 will serve as an example. The shaded sections 02 and 03 shall be repeated e.g. 30 times. Program Set-point Section Operation Target...

  • Page 35: Starting A Previously Entered Program

    Starting a previously entered program The program has to be previously entered via a programming table (chap. 9.3). 09:11:55 15.12.05 Idle mode No heating function. 26.8 Fan working at 50% rate TEMP °C (factory setting) CONFIG VIEW-> HAND 09:12:02 15.12.05 Select a program place P r o g r a m s t a r t Delayed program start...

  • Page 36: Temperature Profile Template

    Temperature profile template Programmer: Program No. (1 to 25): Date: Program title: Operation line 1 = Position of air flap Project: ON = open, OFF = closed °C Air flap Tim e M 01/2009 page 36/61...

  • Page 37: Program Table Template

    9.10 Program table template Programmer: Program No. (1 to 25): Date: Program title: Operation line 1 = Position of air flap Project: ON = open, OFF = closed Section Set-point Fan speed Section time Operation line 1 Start section for Number of re- Tolerance Tolerance...

  • Page 38: Temperature Safety Devices

    Temperature safety devices 10.1 Temperature safety device class 2.0 (DIN 12880) The safety device protects the high performance temperature chamber, its environment and the charging material against impermissible excess temperatures. Please also observe the regulations BGR 120 of the German professional association of the chemical industry (formerly ZH 1/119 laboratory guidelines of the employers’...

  • Page 39: Temperature Safety Device Class 3.1 (Din 12880) (Option)

    The unit is only active with the reset button (3b) pushed in. When the safety device responds, the red alarm lamp (3a) illuminates, the reset button (3b) jumps out, and the oven is switched off permanently. Check the safety thermostat with every change of the set point value and readjust it if neces- sary.

  • Page 40: Options

    The high performance temperature chamber is regularly equipped with a serial interface RS 422 to which the BINDER communication software APT-COM™ 3 DataControlSystem can be connected. The actual temperature value is given at adjustable intervals. Programming can be performed graphically via PC. Up to 30 chambers with RS 422 interface can be cross-linked.

  • Page 41: Hepa Fresh Air Filter (Option)

    The object temperature data are put out together with the data of the temperature controller to the RS 422 interface as second measuring channel and can be documented by the communication software APT-COM™ (option, chap. 11.1) developed by BINDER. Technical data of the Pt 100 sensor: •...

  • Page 42: Mostly Gas-Tight Version (Option For M 53 And M 115)

    11.7 Mostly gas-tight version (option for M 53 and M 115) With this option the high performance temperature chamber is additionally sealed, so the loss when in- troducing gases is decreased. The unit is not completely gas-tight, so it is impossible to establish over- pressure.

  • Page 43: Maintenance, Cleaning, And Service

    Ensure regular maintenance work is carried out at least once a year. Replace the door gasket only when cold. Otherwise, the door gasket may become damaged. We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline:...

  • Page 44: Sending Back The Unit To Binder Gmbh

    12.3 Sending back the unit to BINDER GmbH If you send a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. We will issue an authori- zation number after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.

  • Page 45: Disposal

    • Your full address; if possible contact person and availability of that person • Exact location of the BINDER product • Contamination clearance certificate (chap. 16) via fax in advance The authorization number needs to be applied to the packaging in such a way that it can be easily recog- nized or be recorded clearly in the delivery documents.

  • Page 46: Disposal Of The Unit In The Federal Republic Of Germany

    (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005,...

  • Page 47: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany

    According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points.

  • Page 48: Disposal Of The Unit In Non-Member States Of The Ec

    Alteration of the environment. For final decommissioning and disposal of the high performance temperature chamber, please contact BINDER service. Observe the statutory regulations for appropriate, environmentally friendly disposal. The main board of the high performance temperature chamber includes a lithium cell. Please dispose of it according to national regulations.

  • Page 49: Troubleshooting

    Fan does not turn Fan speed set to 0%. Set the fan speed to the desired value. Repair must only be performed by qualified service personnel authorized by BINDER. Repaired units must comply with the BINDER quality standards. M 01/2009 page 49/61...

  • Page 50: Technical Description

    December 1996 by TÜV CERT). All test equipment used is subject to the administration of meas- urement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated in relation to a DKD-Standard at regular intervals.
  • Page 51 Unit size Interior dimensions Width 1000 1000 inch 15.75 23.62 31.50 39.37 39.37 Height 1200 inch 15.75 18.90 23.62 31.50 47.24 Depth inch 12.99 15.75 19.69 19.69 23.62 Interior volume cu.ft. 14.3 25.7 Number of racks, stainless steel regular / 2/10 2/16 max.

  • Page 52: Equipment And Options M

    15.4 Equipment and Options M To operate the high performance temperature chamber, use only original BINDER accesso- ries or accessories from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Unit Size...

  • Page 53: Spare Parts

    15.5 Spare parts BINDER GmbH is only responsible for the safety features of the unit provided skilled electri- cians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.

  • Page 54: Dimensions M 53

    15.6 Dimensions M 53 M 01/2009 page 54/61...

  • Page 55: Dimensions M 115

    15.7 Dimensions M 115 M 01/2009 page 55/61...

  • Page 56: Dimensions M 240

    15.8 Dimensions M 240 M 01/2009 page 56/61...

  • Page 57: Dimensions M 400

    15.9 Dimensions M 400 M 01/2009 page 57/61...

  • Page 58: Dimensions M 720

    15.10 Dimensions M 720 M 01/2009 page 58/61...

  • Page 59: Contamination Clearance Certificate

    Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration of harmlessness with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted.
  • Page 60 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) __________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ M 01/2009 page 60/61...
  • Page 61 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...

This manual is also suitable for:

Apt.line m 53Apt.line m 115Apt.line m 240Apt.line m 400Apt.line m 720

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