Table of Contents
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Operating Manual
Translation of the original operating manual
BD / BD-UL (E2) – Incubators with natural convection
ED / ED-UL (E2) – Drying and heating ovens with natural convection
FD / FD-UL (E2) – Drying and heating ovens with forced convection
with microprocessor temperature controller
Modell
Model version
BD023-230V
BD 23
BD023UL-120V
BD053-230V
BD 53
BD053UL-120V
BD115-230V
BD 115
BD115UL-120V
BD240-230V
BD 240
BD240UL-120V
BD400-230V
BD400
BD400UL-120V
BD720-230V
BD720
BD720UL-120V
ED023-230V
ED 23
ED023UL-120V
ED053-230V
ED 53
ED053UL-120V
ED115-230V
ED 115
ED115UL-120V
BINDER GmbH
Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0
Fax: +49 7462 2005 100 Internet: http://www.binder-world.com
E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555
Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com
Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS: +7 495 988 15 16
Issue 03/2019
Art. No.
Modell
9010-0187
ED 240
9010-0189
9010-0081
ED400
9010-0179
9010-0088
ED720
9010-0181
9010-0095
FD 23
9010-0183
9010-0073
FD 53
9010-0176
9010-0074
FD 115
9010-0177
9010-0190/0191
FD 240
9010-0192/0193
9010-0078/0079
9010-0131/0132
9010-0096/0097
9010-0164/0165
Model version
Art. No.
ED240-230V
9010-0101
ED240UL-208V
9010-0167
ED400-230V
9010-0075
ED400UL-208V
9010-0168
ED720-230V
9010-0076
ED720UL-208V
9010-0169
FD023-230V
9010-0194
FD023UL-120V
9010-0196
FD053-230V
9010-0082
FD053UL-120V
9010-0128
FD115-230V
9010-0102
FD115UL-120V
9010-0129
FD240-230V
9010-0104
FD240UL-208V
9010-0130
Art. No. 7001-0026
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Table of Contents
Related Manuals for Binder BD 53
Summary of Contents for Binder BD 53
- Page 1 Fax: +49 7462 2005 100 Internet: http://www.binder-world.com E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555 Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 ...
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Page 2: Table Of Contents
Content SAFETY ........................4 Legal considerations ........................... 4 Structure of the safety instructions ...................... 4 1.2.1 Signal word panel .......................... 4 1.2.2 Safety alert symbol ........................5 1.2.3 Pictograms ............................. 5 1.2.4 Word message panel structure ...................... 6 Localization / position of safety labels on the chamber ..............6 Type plate............................ - Page 3 Maintenance intervals, service ......................32 Cleaning and decontamination ......................32 9.2.1 Cleaning ............................33 9.2.2 Decontamination .......................... 34 Sending the chamber back to BINDER GmbH ................. 35 10. DISPOSAL......................36 10.1 Disposal of the transport packing ...................... 36 10.2 Decommissioning ..........................36 10.3 Disposal of the chamber in the Federal Republic of Germany ............
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Page 4: Safety
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual. -
Page 5: Safety Alert Symbol
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. -
Page 6: Word Message Panel Structure
Prohibition signs Do NOT touch Do NOT spray with water Information to be observed in order to ensure optimum function of the product. 1.2.4 Word message panel structure Type / cause of hazard. Possible consequences. ∅ Instruction how to avoid the hazard: prohibition. ... -
Page 7: Type Plate
Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. Type plate The type plate is located on the left-hand side of the chamber (size 23) or on the chamber front behind the door, bottom left-hand. -
Page 8: General Safety Instructions On Installing And Operating The Chambers
213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. - Page 9 Do not operate the chambers in hazardous locations. DANGER Explosion hazard. Danger of death. ∅ Do NOT operate the chamber in potentially explosive areas. KEEP explosive dust or air-solvent mixtures AWAY from the chamber. The chambers do not dispose of any measures of explosion protection. DANGER Explosion hazard.
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Page 10: Intended Use
The charging material shall not contain any corrosive ingredients that may damage the machine components. Such ingredients include in particular acids and halides. Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH. The chambers do not dispose of any measures of explosion protection. -
Page 11: Operating Instructions
Operating instructions Depending on the application and location of the chamber, the operator of the chamber must provide the relevant information for safe operation of the chamber in a set of operating instructions. Keep these operating instructions with the chamber at all times in a place where they are clearly visible. -
Page 12: Chamber Description
Chamber description BINDER incubators BD and drying and heating ovens ED and FD are equipped with an electronic PID- controller with digital display. The incubators BD indicate the temperature with an accuracy of a tenth of a degree. The drying and heating ovens ED and FD indicate the temperature with an accuracy of one degree. -
Page 13: Chamber Overview
Chamber overview Display Set-point value key Selector keys Time management key (10) Switch ON/OFF Lever for ventilation slide Safety device Door handle BD: ON/OFF switch for internal socket (option) ED / FD: Switch for interior lighting (option) or buzzer switch for audible over- temperature alarm (option) (10) BD: Buzzer switch for audible... -
Page 14: Guidelines For Safe Lifting And Transportation
Note on second-hand chambers (Ex-Demo chambers): Second-hand chambers are chambers that have been used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. -
Page 15: Location Of Installation And Ambient Conditions
Location of installation and ambient conditions Set up the chamber on an even and non-flammable surface, free from vibration and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the chamber’s weight (see technical data, chap. -
Page 16: Installation Of The Equipment
Installation of the equipment Electrical connection The chambers are supplied ready for connection. They come with a fixed power connection cable of at least 1800 mm / 70.87 in in length. Nominal voltage ± 10% at the Model Power plug Current type indicated power frequency BD all sizes... -
Page 17: Connection To A Suction Plant (Optional)
Connection to a suction plant (optional) When directly connecting a suction plant; the spatial temperature exactitude, the heating-up times, the recovering times, and the maximum temperature will be negatively influenced. So no suction plant should be directly connected to the exhaust duct. Active suction from the chamber must only be effected together with extraneous air. -
Page 18: Air Change
Air change Opening the air flap in the exhaust duct serves to adjust the air change. Without connecting a suction plant: • For BD and ED chambers fresh air circulation can be elevated using the exhaust duct. The air flap in the exhaust duct serves to adjust the fresh air entry. -
Page 19: Display / Entry Of Temperature Set-Point (With Selected Temperature Ramp)
Display / entry of temperature set-point (with selected temperature ramp) If previously a temperature ramp value has been selected (chap. 6.4.2): Press button in normal display / actual value display during ramp operation to have displayed the actual temperature ramp set-point, which changes according to the selected gradient, in addition to the entered target set-point for temperature. -
Page 20: Time Functions: Continuous Operation And Timer Operation
Time functions: Continuous operation and Timer operation Press the time management button The timer indicates its current time function. There are two possible time functions: Continuous operation The display shows alternately “t1” (time function) and the time function “Continuous operation” “t inf”: The heating and fan (with FD) are permanently active, independent of the timer setting. -
Page 21: Switching Between "Continuous Operation" And "Timer Operation
6.3.1 Switching between “Continuous operation” and “Timer operation” Press the time management button The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the running- down time or “tOff”. -
Page 22: Timer Operation: Setting The Tempering Time
6.3.3 Timer operation: Setting the tempering time 1. Press the time management button . The controller indicates its current time function. 2. If necessary, switch to timer operation by button The display alternately shows”t1” and the running-down time or “tOff”: Remaining time (example: 28 minutes) –... -
Page 23: User Level Settings
User level settings By pressing down button in normal display (actual value display) for 5 sec, you enter the user menu. Settings in this menu affect controller operation. User level overview: Press down button for approx. 5 seconds Select the temperature unit (chap. 6.4.1) Press button Ramp function (chap. -
Page 24: Entering A Temperature Ramp
6.4.2 Entering a temperature ramp You can program temperature ramps in order to extend heating up times. This may be necessary in some cases to prevent temperature stresses in the material during the heating up phase. Temperature ramps should only be used if required. Using them may result in considerably slowing down the heating up times. -
Page 25: General Notes
1. Press down button for approx. 5 seconds. The display alternately shows “unit” and the temperature unit: 2. Press again button The display alternately shows “rASd” and the set-point gradient: 3. Press again button The display alternately shows “Adr” and the actual setting of the chamber address: 4. -
Page 26: Temperature Safety Devices
Temperature safety devices Temperature safety device class 2 (DIN 12880) ED, FD The temperature safety device class 2 protects the chamber, its environment and the charging material from exceeding the maximum permissible temperature. Please observe the DGUV guidelines 213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’... -
Page 27: Temperature Safety Device Class 3.1 (Din 12880) Bd (Option For Ed, Fd)
1. Turn the control knob (7) of the safety device using a coin to its end-stop (position 10) (chamber protection). 2. When the set point is reached, turn back the control knob (7) until its trip point (turn it counter-clockwise). 3. - Page 28 Function: The temperature safety device is functionally and electrically independent of the temperature control system and if an error occurs it performs a regulatory function. If you turn the control knob (7) to its end-stop (position 10), the safety device class 3.1 protects the chamber.
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Page 29: Options
The chamber is regularly (BD) or optionally (ED) equipped with a serial interface RS 422 that can connect the BINDER APT-COM™ 4 Multi Management Software. The connection to a computer is established using the chamber’s interface via an interface converter RS 422 / RS 232. -
Page 30: Additional Pt100 Temperature Sensor (Option For Bd)
Additional Pt100 temperature sensor (option for BD) An additional fixed or flexible temperature sensor Pt100 permits measuring the chamber temperature (fixed Pt100) or the temperature of the charging material (flexible Pt100) by means of an independent measuring system with Pt100 entry. The sensor top protective tube of the flexible Pt100 can be immersed into liquid substances. -
Page 31: Water Protected Internal Socket (Option For Bd)
Water protected internal socket (option for BD) You can turn on or off the disconnectable water protected internal socket by switch (9), independent of the incubator operating or not. Thus, devices operated inside the incubator can be started or stopped without any need to open the chamber doors. -
Page 32: Maintenance, Cleaning, And Service
The warranty becomes void if maintenance work is conducted by non-authorized personnel.. Replace the door gasket only when cold. Otherwise, the door gasket may become damaged. We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline:... -
Page 33: Cleaning
Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion. -
Page 34: Decontamination
For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. With every decontamination method, always use adequate personal safety controls. -
Page 35: Sending The Chamber Back To Binder Gmbh
Sending the chamber back to BINDER GmbH If you return a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number (RMA number) that has previously been issued to you. An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us. -
Page 36: Disposal
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points. -
Page 37: Disposal Of The Chamber In The Member States Of The Eu Except For The Federal Republic Of Germany
(Elektro- und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739) or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. -
Page 38: Disposal Of The Chamber In Non-Member States Of The Eu
10.5 Disposal of the chamber in non-member states of the EU CAUTION Alteration of the environment. For final decommissioning and disposal of the chamber, please contact BINDER Service. Follow the statutory regulations for appropriate, environmentally friendly disposal. BD / ED / FD (E2) 03/2019... -
Page 39: Troubleshooting
Repeat entries, enter the values Display from any level. than approx. 30 sec. rapidly. Only qualified service personnel authorized by BINDER must perform repair. Repaired chambers must comply with the BINDER quality standards. BD / ED / FD (E2) 03/2019 page 39/68... -
Page 40: Technical Description
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals. -
Page 41: Bd Technical Data
12.4 BD technical data Chamber size BD 23 BD 53 BD 115 BD 240 BD 400 BD 720 Exterior dimensions 1035 1235 1235 Width, net inch 17.13 25.00 32.87 40.75 48.62 48.62 1025 1530 Height, gross (incl. feet/castors) inch 19.49 24.41... -
Page 42: Ed Technical Data
+22 °C +/- 3 °C / 71.6 °F +/- 5.4 °F and a power supply voltage fluctuation of +/-10. Technical data is determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007. All indications are average values, typical for units produced in series. We reserve the right to change technical specifications at any time. - Page 43 Chamber size ED 23 ED 53 ED 115 ED 240 ED 400 ED 720 Exterior dimensions (continued) Wall clearance side inch 3.94 6.30 6.30 6.30 6.30 6.30 Exhaust duct, outer diameter inch 2.05 2.05 2.05 2.05 2.05 2.05 Doors Number of doors Interior dimensions 1000 1000...
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Page 44: Fd Technical Data
+22 °C +/- 3 °C / 71.6 °F +/- 5.4 °F and a power supply voltage fluctuation of +/-10. Technical data is determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007. All indications are average values, typical for units produced in series. We reserve the right to change technical specifications at any time. - Page 45 Chamber size FD 23 FD 53 FD 115 FD 240 Interior dimensions mm / inch 222 / 8.74 400 / 15.75 600 / 23.62 800 / 31.50 Width mm / inch 330 / 12.99 400 / 15.75 480 / 18.90 600 / 23.62 Height Depth mm / inch...
- Page 46 +22 °C ± 3 °C / 71.6 °F ± 5.4 °F and a power supply voltage fluctuation of ±10. Technical data is determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007. All indications are average values, typical for units produced in series. We reserve the right to change technical specifications at any time.
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Page 47: Equipment And Options Bd (Extract)
12.7 Equipment and options BD (extract) To operate the chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Chamber size BD 23... -
Page 48: Equipment And Options Ed (Extract)
12.8 Equipment and options ED (extract) To operate the chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Chamber size ED 23... -
Page 49: Equipment And Options Fd (Extract)
12.9 Equipment and options FD (extract) To operate the chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Chamber size FD 23... -
Page 50: Accessories And Spare Parts (Extract)
12.10 Accessories and spare parts (extract) BINDER GmbH is responsible for the safety features of the chamber only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. -
Page 51: Certificates And Declarations Of Conformity
Certificates and declarations of conformity 13.1 EU Declaration of Conformity for BD BD / ED / FD (E2) 03/2019 page 51/68... - Page 52 BD / ED / FD (E2) 03/2019 page 52/68...
- Page 53 BD / ED / FD (E2) 03/2019 page 53/68...
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Page 54: Eu Declaration Of Conformity For Ed
13.2 EU Declaration of Conformity for ED BD / ED / FD (E2) 03/2019 page 54/68... - Page 55 BD / ED / FD (E2) 03/2019 page 55/68...
- Page 56 BD / ED / FD (E2) 03/2019 page 56/68...
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Page 57: Eu Declaration Of Conformity For Fd
13.3 EU Declaration of Conformity for FD BD / ED / FD (E2) 03/2019 page 57/68... - Page 58 BD / ED / FD (E2) 03/2019 page 58/68...
- Page 59 BD / ED / FD (E2) 03/2019 page 59/68...
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Page 60: Certificate For The Gs Mark Of Conformity Of The "Deutsche Gesetzliche Unfallversicherung E.v." (German Social Accident Insurance) Dguv
13.4 Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.“ (German Social Accident Insurance) DGUV BD / ED / FD (E2) 03/2019 page 60/68... - Page 61 BD / ED / FD (E2) 03/2019 page 61/68...
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Page 62: Product Registration
Product registration BD / ED / FD (E2) 03/2019 page 62/68... -
Page 63: Contamination Clearance Certificate
Contamination clearance certificate 15.1 For chambers located outside the USA and Canada Declaration with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted. - Page 64 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH: ___________________________________________________________________________________ BD / ED / FD (E2) 03/2019 page 64/68...
- Page 65 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
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Page 66: For Chambers Located In The Usa And Canada
Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifications are available on the internet at www.binder-world.us... - Page 67 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is completed by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
- Page 68 4.5 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a consequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.
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