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Operating Manual
M (E2)
Drying and heating ovens with forced convection
and advanced program functions
Model
Model version
M 53
M053-230V
M 115
M115-230V
M 240
M240-230V
M 400
M400-230V
M 720
M720-230V
BINDER GmbH
Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0
Fax: +49 7462 2005 100 Internet: http://www.binder-world.com
E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555
Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com
Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS: +7 495 988 15 16
Issue 04/2019
Art. No.
9010-0201, 9110-0201
9010-0202, 9110-0202
9010-0203, 9110-0203
9010-0204, 9110-0204
9010-0205, 9110-0205
Art. Nr. 7001-0056
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Table of Contents
Related Manuals for Binder M Series
Summary of Contents for Binder M Series
- Page 1 Fax: +49 7462 2005 100 Internet: http://www.binder-world.com E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555 Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 ...
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Page 2: Table Of Contents
Contents SAFETY ........................4 Legal considerations ........................... 4 Structure of the safety instructions ...................... 4 1.2.1 Signal word panel ........................4 1.2.2 Safety alert symbol ........................5 1.2.3 Pictograms ..........................5 1.2.4 Word message panel structure ....................6 Localization / position of safety labels on the chamber ..............6 Type plate ............................ - Page 3 9.10 Program table template ........................36 10. TEMPERATURE SAFETY DEVICES ..............37 10.1 Temperature safety device class 2 (DIN 12880) ................37 10.2 Temperature safety device class 3.1 (DIN 12880) (available via BINDER INDIVIDUAL customized solutions) ............................38 11. OPTIONS ......................39 11.1 APT-COM™...
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Page 4: Safety
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any dam- ages, direct or incidental arising out of or related to the use of this manual. -
Page 5: Safety Alert Symbol
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. -
Page 6: Word Message Panel Structure
On the chamber rear next to the ex- haust duct ENTE Figure 1: Position of labels on the chamber front Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER service for these replacements. M (E2) 04/2019 page 6/71... -
Page 7: Type Plate
Made in Germany 78532 Tuttlingen / Germany www.binder-world.com Figure 2: Type plate (example of M 115 regular chamber) Indications of the type plate (example) Information BINDER Manufacturer BINDER GmbH M 115 Model designation Drying and heating oven Chamber name Serial No. 000000000000 Serial no. -
Page 8: General Safety Instructions On Installing And Operating The Chambers
213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relat- ing to chamber safety are replaced in the event of failure with original spare parts. -
Page 9: Intended Use
The charging material shall not contain any corrosive ingredients that may damage the ma- chine components made of stainless steel, aluminum, and copper. Such ingredients include in particular acids and halides. Any corrosive damage caused by such ingredients is exclud- ed from liability by BINDER GmbH. M (E2) 04/2019 page 9/71... -
Page 10: Chamber Description
The chambers do not dispose of any measures of explosion protection. DANGER Explosion or implosion hazard. Danger of poisoning. Danger of death. ∅ Do NOT introduce any substance combustible or explosive at working temperature into the chamber, in particular no energy sources such as batteries or lithium-ion batteries ∅... -
Page 11: Chamber Overview
Chamber overview Figure 3: Drying and heating oven M 53 Instrument panel Microprocessor program controller MB1 Temperature safety device class 2, according to DIN 12880 Main power switch ON/OFF Outer door M (E2) 04/2019 page 11/71... -
Page 12: Control Panel
Control panel (3) (3a) (2) (1) Figure 4: Control panel for M with key switch (option) Green pilot lamp: ready for operation Main power switch ON/OFF (3a) Red pilot lamp of the temperature safety device class 2 Temperature safety device class 2 Display program controller MB1 Key switch (with option keyboard locking, chap. -
Page 13: Guidelines For Safe Lifting And Transportation
Note on second-hand chambers (Ex-Demo-Units): Second-hand chambers are chambers that were used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. Second-hand chambers are marked with a sticker on the chamber door. Please remove the sticker be- fore commissioning the chamber. -
Page 14: Location Of Installation And Ambient Conditions
Location of installation and ambient conditions Set up the chamber on a flat, even and non-flammable surface, free from vibration, and in a well- ventilated, dry location and align it using a spirit level. The site of installation must be capable of support- ing the chamber’s weight (see technical data, chap. -
Page 15: Installation And Connections
Installation and connections Electrical connection The chambers are supplied ready for connection. They come with a fixed power connection cable of at least 1800 mm / 70.87 in in length. Nominal voltage ± 10% at the Model Power plug Current type indicated power frequency 230 V at 50 Hz M 53, M 115, M 240... -
Page 16: Start Up
Start up After connecting the electrical supply (chap. 4.1), turn on the chamber via the main power switch (2). Warming chambers may release odors in the first few days after commissioning. This is not a quality de- fect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well-ventilated location. -
Page 17: Performance After Power Failures
Programming can be done directly through the keypad of the controller or graphically through the APT- COM™ 4 Multi Management Software (option, chap. 11.1) specially developed by BINDER. Performance after power failures After the power returns, the chamber continues to function in the original operating mode it was in previ- ously before an actual power failure had occurred. -
Page 18: Controller Mb1 Settings
Controller MB1 settings Selection of the menu language The display program controller MB1 controls the temperature inside the chamber. The controller com- municates by a menu guide using real words in German, English and French. The selection of the desired menu language is located in the sub-menu “User-Level” of the “User- Settings”... -
Page 19: Overview Of Program Controller Mb1 Displays
VIEW -> CONFIG VIEW-> VIEW-> plays. BINDER Service contact display. The NORMAL DISPLAY enables comparison of the current temperature (W) to the set-point value (X) or shows the fan working rate. NORMAL DISPLAY Idle Mode 08:43:55 15.12.13 08:43:55 15.12.13... -
Page 20: Menu Settings In The "User-Settings" Menu
Menu settings in the “User-settings” menu User-settings Instrument data Contrast Displ. Power down Contin. operation User Level Safety control. Set. 0 °C Safety control. Act + ****.* °C Instrument data Instrument Name Enter an individual name of the constant climate chamber. Address Enter a controller address (1 to 30) for operation with the APT-COM™... -
Page 21: Menu Settings In The "User Level" Menu
Menu settings in the “User Level” menu User Level Date and time Summer time Language English Temperature unit °C Active Buzzer Safety controller User-code No. Enter the actual date and time to provide the proper measurement records. Date and time Data is displayed in the chart recorder function (chap. -
Page 22: Graphic Representation Of The Historical Measurement (Chart Recorder Function)
Graphic representation of the historical measurement (chart recorder function) The representation of data imitates a chart recorder and allows recalling any set of measured data at any point of time taken from the recorded period. Normal display of the chart recorder function: Top left: The actual date and time are displayed. - Page 23 You can also directly enter any cursor position as a numerical input. History representation: Toggling to any defined moment: 11:34:27 15.12.13 Press button . The window “Cursor position” opens to enter date and time. Cursor position Select date or time with the arrow buttons and confirm Date 15.12.09 Time...
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Page 24: Setting The Storage Rate
Setting the storage rate 11:44:17 20.12.13 User-Settings Configuration 2 Configuration 1 CONFIG Parameters Choose variation 11:44:17 20.12.13 User-Settings Configuration 2 Configuration 1 Parameters Choose variation User-Code ? Grenzwert +00001 Offset Configuration 1 Diagram view Feed view Time/div Event tracks Datalogging Interface Analog view Datalogging... -
Page 25: Manual Mode
Manual Mode In Manual Mode (HAND) you can enter a temperature set-point, the fan speed (0% to 100%), and the switching-state of up to 8 operation lines. Operation line 1 is used to control the air flap position. The oth- er operation lines are non-functional. -
Page 26: Performance After Power Failure In Manual Mode
Idle Mode and thus will not adjust any longer to the program set- points. We recommend keyboard locking (available via BINDER INDIVIDUAL customized solutions, see chap. 11.10.) during operation. Performance after power failure in Manual Mode In Manual Mode (HAND), all functions return exactly to the same status the chamber had before power failure. -
Page 27: Menu-Based Program Entry
Menu-based program entry Displays showing the initial normal display in Idle Mode 08:43:55 15.12.13 08:43:55 15.12.13 26.8 FAN SPEED TEMP °C CONFIG HAND VIEW-> CONFIG HAND VIEW-> Hit button PGM. The window program selection appears 08:43:55 15.12.13 Prog select Fr. Abs. 372 ... - Page 28 You can enter Program sections into this program table. Hit the PGM button. An inquiry display appears allowing you to enter or delete individual program sec- tions: ZP-Abschnitt Abs. Nr. 5 insert In this view, new program lines can be entered or deleted: delete New lines are added below in the table insert...
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Page 29: Selecting Between Set-Point Ramp And Set-Point Step
Selecting between set-point ramp and set-point step Temperature set-points always refer to the start of a program section, i.e., at the beginning of each pro- gram section the entered temperature set-point is targeted. During program section operation, the tem- perature gradually passes to the set-point entered for the next program section. By appropriate planning of the program section timing, you can enter all kinds of temperature transitions. - Page 30 Program entry as set-point ramp (example) W/°C Tolerance maximum Tolerance minimum t/min. Operation line 1 = air flap t/min. Program table corresponding to the diagram above: Program Set-point Section Operation Target No. of Min. Max. section temp. time line1 section cycles tolerance tolerance...
- Page 31 Program entry as set-point step (example) W/°C Tolerance maximum Tolerance minimum t/min. Operation line 1 = air flap t/min. Program table corresponding to the diagram above: Program Set-point Section Operation Target No. of Min. Max. section temp. time line1 section cycles tolerance tolerance...
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Page 32: Information On Programming Different Temperature Transitions
If you incidentally press the EXIT or AUTOMATIC button during program operation, the control- ler will change to Idle Mode and thus will not adjust any more to the program set-points. We recommend keyboard locking (available via BINDER INDIVIDUAL customized solutions, see chap. 11.10.) during operation. -
Page 33: Repetition Of A Section Or Several Sections Within A Program
Repetition of a section or several sections within a program Here we use the example of a set-point ramp temperature program of chap. 9.3. The shaded sections 02 and 03 shall be repeated e.g. 30 times. Program Set-point Section Operation Target No. -
Page 34: Starting A Previously Entered Program
Starting a previously entered program The program has to be previously entered via a programming table (chap. 9.3). 09:11:55 15.12.13 Idle mode No heating function. 26.8 Fan working at 50% rate °C TEMP (factory setting) CONFIG HAND VIEW-> 09:12:02 15.12.13 Select a program place Program start Program... -
Page 35: Temperature Profile Template
Temperature profile template Programmer: Program No. (1 to 25): Date: Program title: Operation line 1 = Position of air flap Project: ON = open, OFF = closed °C Air flap Time M (E2) 04/2019 page 35/71... -
Page 36: Program Table Template
9.10 Program table template Programmer: Program No. (1 to 25): Date: Program title: Operation line 1 = Position of air flap Project: ON = open, OFF = closed Section Set-point Fan speed Section time Operation line 1 Start section for Number of re- Tolerance Tolerance... -
Page 37: Temperature Safety Devices
Temperature safety devices 10.1 Temperature safety device class 2 (DIN 12880) The temperature safety device class 2 acc. to DIN 12880:2007 protects the chamber, its environment and the charging material from exceeding the maximum permissible temperature. Please observe the DGUV guidelines 213-850 on safe working in laboratories (formerly BGI/GUV-I 850- 0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’... -
Page 38: Temperature Safety Device Class 3.1 (Din 12880) (Available Via Binder Individual Customized Solutions)
10.2 Temperature safety device class 3.1 (DIN 12880) (available via BINDER INDIVIDUAL customized solutions) The temperature safety device class 3.1 acc. to DIN 12880:2007 protects the chamber, its environment and the charging material from exceeding the maximum permissible temperature. -
Page 39: Options
Options 11.1 APT-COM™ 4 Multi Management Software (option) The chamber is regularly equipped with a serial interface RS 422 that can connect the BINDER APT- COM™ 4 Multi Management Software. The actual temperature value is given at adjustable intervals. Programming can be performed graphically via PC. Up to 100 chambers can be cross-linked. For further information, refer to the APT-COM™... -
Page 40: Data Logger Kit (Option)
11.4 Data logger kit (option) BINDER Data Logger Kits offer an independent long-term measuring system for temperature. They are equipped with a keyboard and a large LCD display, alarm functions and a real-time function. Measure- ment data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger. -
Page 41: Additional Measuring Channel For Digital Object Temperature Indicator With Flexible Temperature Sensor Pt 100 (Option)
The object temperature data are put out together with the data of the temperature controller to the RS 422 interface as second measuring channel and can be documented by the APT-COM™ 4 Multi Mana- gement Software (option, chap. 11.1) developed by BINDER. Technical data of the Pt 100 sensor: •... -
Page 42: Inert Gas Connection With Mostly Gas-Tight Version (Option For M 53 And M 115)
CAUTION Use of inappropriate plug. Danger of inflammation. Use only the supplied plug to close the exhaust duct. For drying purpose, please remove the plug in order to permit dissipation of the generated vapor, which would lead to condensation in the inner chamber. 11.9 Inert gas connection with mostly gas-tight version (option for M 53 and M 115) With this option the chamber is additionally sealed, so the loss when introducing inert gases is de-... - Page 43 Inert gases in high concentrations is hazardous to health. They are colorless and almost odorless and therefore practically imperceptible. Inhalation of inert gases can cause drowsiness up to respiratory ar- rest. When the O content of the air decreases below 18%, there is risk of death from lack of oxygen. Any gas that might escape has to be led out via good room ventilation or a suitable exhaust system.
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Page 44: Keyboard Locking (Option)
Ensure all maintenance work is conducted by licensed electricians or experts author- ized by BINDER. Ensure regular maintenance work is performed at least once a year. The warranty becomes void if maintenance work is conducted by non-authorized personnel. -
Page 45: Cleaning And Decontamination
We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline: +49 (0) 7462 2005 555 BINDER fax hotline: +49 (0) 7462 2005 93555 BINDER e-mail hotline: service@binder-world.com BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA) - Page 46 Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion.
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Page 47: Decontamination
For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. With every decontamination method, always use adequate personal safety controls. -
Page 48: Sending The Chamber Back To Binder Gmbh
12.3 Sending the chamber back to BINDER GmbH If you return a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number (RMA number) that has previously been issued to you. An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us. -
Page 49: Decommissioning
(Elektro- und Elektronikgerätegesetz, ElektroG from 20 Octo- ber 2015, BGBl. I p. 1739) or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment (Elektro- und El- ektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. -
Page 50: Disposal Of The Chamber In The Member States Of The Eu Except For The Federal Republic Of Germany
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points. -
Page 51: Disposal Of The Chamber In Non-Member States Of The Eu
13.5 Disposal of the chamber in non-member states of the EU CAUTION Alteration of the environment. For final decommissioning and disposal of the chamber, please contact BINDER ser- vice. Follow the statutory regulations for appropriate, environmentally friendly disposal. -
Page 52: Troubleshooting
Troubleshooting Fault description Possible cause Required measures Heating Controller defective. Pt 100 sensor defective. Contact BINDER service. Chamber heating permanently, set-point not maintained. Semiconductor relay defective. Controller not adjusted. Calibrate and adjust controller. Heating element defective. Chamber doesn’t heat up. -
Page 53: Technical Description
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 sys- tems. They are controlled and calibrated in relation to a DKD-Standard at regular intervals. -
Page 54: Over Current Protection
Refer to the technical data of the respective device type. Three-phase devices are equipped with internal fuses not accessible from outside. If these fuses are blown, please inform an electronic engineer or BINDER service. 15.4 Technical data... - Page 55 +25 °C / 77 °F and a power supply voltage fluctuation of ±10. Technical data is determined in accord- ance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007. All indications are average values, typical for chambers produced in series. We reserve the right to change technical specifications at any time.
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Page 56: Equipment And Options (Extract)
15.5 Equipment and options (extract) To operate the chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Chamber Size Regular equipment ... -
Page 57: Accessories And Spare Parts (Extract)
15.6 Accessories and spare parts (extract) BINDER GmbH is responsible for the safety features of the chamber only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. -
Page 58: Dimensions M 53
15.7 Dimensions M 53 M (E2) 04/2019 page 58/71... -
Page 59: Dimensions M 115
15.8 Dimensions M 115 M (E2) 04/2019 page 59/71... -
Page 60: Dimensions M 240
15.9 Dimensions M 240 M (E2) 04/2019 page 60/71... -
Page 61: Dimensions M 400
15.10 Dimensions M 400 M (E2) 04/2019 page 61/71... -
Page 62: Dimensions M 720
15.11 Dimensions M 720 M (E2) 04/2019 page 62/71... -
Page 63: Eu Declaration Of Conformity
16. EU Declaration of Conformity M (E2) 04/2019 page 63/71... - Page 64 M (E2) 04/2019 page 64/71...
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Page 65: Product Registration
17. Product registration M (E2) 04/2019 page 65/71... -
Page 66: Contamination Clearance Certificate
Contamination clearance certificate Unbedenklichkeitsbescheinigung 18.1 For chambers located outside the USA and Canada Declaration regarding safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and the health of our employees can be guaranteed. - Page 67 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ M (E2) 04/2019 page 67/71...
- Page 68 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
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Page 69: For Chambers Located In The Usa And Canada
Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifi- www.binder-world.us... - Page 70 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is com- pleted by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
- Page 71 4.5 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc. for all damages that are a consequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.
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