Life Fitness Axiom OP-BT Assembly Instructions Manual

Life Fitness Axiom OP-BT Assembly Instructions Manual

Biceps curl/triceps extension

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Axiom Series Biceps Curl / Triceps
Extension
OP-BT
Assembly Instructions
1015200-0001 REV AA

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Summary of Contents for Life Fitness Axiom OP-BT

  • Page 1 Axiom Series Biceps Curl / Triceps Extension OP-BT Assembly Instructions 1015200-0001 REV AA...
  • Page 3 Latin America and Caribbean* Spain Hong Kong Life Fitness, LLC Life Fitness IBERIA Life Fitness Asia Pacific LTD Columbia Centre III C/Frederic Mompou 5,1º1ª 32/F, Global Trade Square 9525 Bryn Mawr Avenue 08960 Sant Just Desvern Barcelona 21 Wong Chuk Hang Road Rosemont, IL 60018 U.S.A.
  • Page 4 User and Service Documents Link https://www.lftechsupport.com/web/document-library/documents Additional information is available online using the link above. ‫أ علاه‬ ‫إل ر إبط‬ ‫باستخدإم‬ ‫إ لإ ن تر نت‬ ‫على‬ ‫إضافية‬ ‫معلومات‬ ‫تتوفر‬ 点击上面的链接可在线获取更多信息。 Flere oplysninger er tilgængelige online gennem linket ovenfor. Bijkomende informatie is online beschikbaar via bovenstaande link. Vous trouverez plus d'informations en ligne à...
  • Page 5: Table Of Contents

    2XL Corporation. PureGreen 24 is a trademark of Pure Green. © Copyright 2021, Life Fitness, LLC. All Rights Reserved. Life Fitness, Hammer Strength, Cybex, ICG and SCIFIT are registered trademarks of Life Fitness, LLC and its affiliated companies and subsidiaries. Brunswick and related trademarks used under license from Brunswick Corporation.
  • Page 6: Safety Information

    • DO NOT use or permit use of any equipment that is damaged and/or has worn or broken parts. For all Life Fitness Family of Brands equipment, use only replacement parts supplied by Life Fitness Family of Brands.
  • Page 7 Life Fitness Family of Brands will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made. • Before use, examine all accessories approved for use with the Life Fitness Family of Brands equipment for damage or wear.
  • Page 8: Product Labels

    Product Labels General Warning Serial Number Pinch Hazard Page 6 of 40...
  • Page 9: Label Locations

    Label Locations Item Description Qty. General Warning Serial Number Pinch Hazard Page 7 of 40...
  • Page 10: Assembly

    2. Assembly Component and Hardware List OP-BT Tower Components Item Description Qty. Tower Frame Guide Rod Increment Weight Guide Rod Rear Shroud Label, Weight Stack Tube Cap Top Cap OP-BT Tower Hardware Kit Item Description Qty. Tower Hardware Kit, OP-BT Hole Plug, 8.7 mm Hole Plug, ½"...
  • Page 11 OP-BT Tower Hardware Kit Optional: Front Shroud Kit Components Item Description Qty. Front Shroud, Left Front Shroud, Right Bottom Cap Optional: Front Shroud Kit Hardware Kit Item Description Qty. Front Shroud Hardware Kit Screw, M4.2 x 0.7, Phillips Screw, M10 x 1.5, 20mm Washer, Flat 3/8"...
  • Page 12 OP-BT Components Item Description Qty. Main Frame Assembly Bottom Cross Brace Stability Bracket Lower Pulley Assembly Pivot Support Assembly Input Weldment Work Arm Assembly Pad Mount Assembly Left Cam Mount Assembly Right Cam Mount Assembly Cable Retainer Cover Plate Floating Pulley Assembly Coupler Weldment End Support Assembly Handle Assembly...
  • Page 13 Item Description Qty. Screw, M10 x 1.5, 35mm Screw, M10 x 1.5, 50mm Screw, M10 x 1.5, 110mm Screw, M10 x 1.5, 120mm Rod End Bearing Cable Clip Shaft Collar Nut, M10 x 1.5, Hex Nylock Nut, M10, Hex Jam Nut, M16, Hex Jam Washer, Flat 3/8"...
  • Page 14: Tools Required

    Tools Required • 7/16" Wrench • 10 mm Wrench • 17 mm Wrench • 24 mm Wrench • 7 mm Allen wrench • 8 mm Allen wrench • Torque wrench • 10 mm Socket wrench • 10 mm Ratchet wrench •...
  • Page 15 2. Install screws, washers, and locknuts securing the main frame assembly to the bottom cross brace using an 8mm Allen wrench and 17mm wrench. Item Description Qty. Main Frame Assembly Bottom Cross Brace Screw, M10 x 1.5, 120mm Washer, Flat 3/8" Nut, M10 x 1.5, Hex Nylock Loosely hand tighten hardware.
  • Page 16 2. Slide increment weight guide rods through the top of the tower frame and down through the clips in the increment weight. Place increment weight guide rods into holes at the bottom plate of the tower frame. Item Description Qty. Increment Weight Guide Rod Increment Weight 3.
  • Page 17 5. Route cable up through the top of the tower frame and down through the side tube of the frame. Item Description Qty. Cable, 116.3" (2955mm) 6. Install screws, washers, spacers, and nuts securing the pulleys to the top of the tower frame using an 8mm Allen wrench and 17mm wrench.
  • Page 18 8. Starting at the top, press the shroud retainers into the rear shroud securing it to the tower frame. Item Description Qty. Shroud Retainer Rear Shroud 9. NOTE: OPTIONAL: If your product does not include front shrouds, skip this step. Install screws and washers securing the bottom cap to the bottom of the tower frame using an 8mm Allen wrench.
  • Page 19 11. NOTE: OPTIONAL: If your product does not include front shrouds, skip this step. Install screws and shroud retainer grommets into the side tubes of the tower frame using a Phillips screwdriver. Item Description Qty. Grommet, Shroud Retainer Screw, M4.2 x 0.7, Phillips Tighten hardware to 10-13 in-lb (1.1-1.5 Nm).
  • Page 20 14. Place guide rods with weight stack cushions into the holes at the bottom of the tower frame. Item Description Qty. Guide Rod Weight Stack Cushion 15. Lean guide rods outwards and slide weight stack down guide rods onto weight stack cushions. Slide head plate assembly down guide rods and onto weight stack.
  • Page 21 16. Tip guide rods back into an upright position in the tower frame. Compress guide rod housings onto the springs and guide rods and fit up into the top of the tower frame. Item Description Qty. Guide Rod Housing Spring Guide Rod 17.
  • Page 22 18. Thread cable end through the jam nut and into the head plate bayonet. See Cable Handling Guide for details. Item Description Qty. Cable, 116.3" (2955mm) Nut, M16, Hex Jam Head Plate Bayonet NOTE: Check proper thread engagement. To do so, attempt to pass a 7mm Allen wrench through the portal in the head plate bayonet.
  • Page 23 22. Slide the carriage bolt to the end of the slot in the lower pulley assembly using a 17mm wrench. Item Description Qty. Carriage Bolt, M10 x 1.5, 50mm Tighten hardware to 20-25 ft-lb (27.1-33.9 Nm). 23. Install screws and washers securing the lower pulley assembly to the tower frame using an 8mm Allen wrench. Item Description Qty.
  • Page 24 2. Slide the input weldment into the pivot support assembly. Item Description Qty. Input Weldment Pivot Support Assembly 3. Slide .403" spacer, work arm assembly, and .653" spacer onto the input weldment. Item Description Qty. Work Arm Assembly Input Weldment Spacer, .403"...
  • Page 25 5. Install screw and washer securing the pad mount assembly to the input weldment using a 17mm wrench. Item Description Qty. Pad Mount Assembly Input Weldment Screw, M10 x 1.5, 30mm Hex Head Washer, Fender 3/8" Loosely hand tighten hardware. Install Cam Assemblies 1.
  • Page 26 4. Route cable through the floating pulley assembly. Item Description Qty. Cable, 64" (1629mm) Floating Pulley Assembly Left Cam Mount Assembly 5. Slide 1.195" spacer and left cam mount assembly onto the input weldment. Item Description Qty. Left Cam Mount Assembly Spacer, 1.195"...
  • Page 27 8. Install cable clip securing the cable to the right cam mount assembly. Item Description Qty. Cable Clip Cable, 64" (1629mm) Left Cam Mount Assembly 9. Install screws securing the cable retainer cover plate to the right cam mount assembly using a Phillips screwdriver. Item Description Qty.
  • Page 28 11. Place end support assembly onto the input weldment and rotate up to align with holes on the tower frame. Item Description Qty. End Support Assembly Tower Frame 12. Install screws and washers securing the end support assembly to the tower frame using an 8mm Allen wrench. Item Description Qty.
  • Page 29 17. Install bearing housing cap to the end support assembly using a rubber mallet. Item Description Qty. Bearing Housing Cap End Support Assembly 18. Install bearing housing cap to the pad mount assembly using a rubber mallet. Item Description Qty. Bearing Housing Cap Pad Mount Assembly Cable Routing...
  • Page 30 3. Install screw, washers, and locknut securing the bushings and rod end bearing to the lower pulley assembly using an 8mm Allen wrench and 17mm wrench. Item Description Qty. Rod End Bearing Bushing, .235" Screw, M10 x 1.5, 50 mm Washer, Flat 3/8"...
  • Page 31 Install Handle Assembly 1. Slide handle assembly and shaft collar onto the work arm assembly. Tighten set screws in the shaft collar using a 4mm Allen wrench. NOTE: Make sure set screws face away from the user when shaft collar is installed. Item Description Qty.
  • Page 32 3. Install screws and washers securing the arm pad to the pad mount assembly using an 8mm Allen wrench. Item Description Qty. Arm Pad Pad Mount Assembly Washer, Flat 3/8" Screw, M10 x 1.5, 35mm Tighten hardware to 40-50 in-lb (4.5-5.6 Nm). Install Seat 1.
  • Page 33 Install Front and Top Caps 1. NOTE: OPTIONAL: If your product does not include front shrouds, skip this step. Set front shrouds into the bottom cap. Install screws securing the front cap to the tower frame using a 10 mm wrench.
  • Page 34 4. Install screws securing the tube caps to the tower frame using a Phillips screwdriver. Item Description Qty. Top Cap Tube Cap Screw, 8 x ¾" Phillips Grommet Tighten hardware to 10-13 in-lb (1.1-1.5 Nm). 5. Press top cap down into the holes at the top of the tower frame. 6.
  • Page 35: Product Information

    3. Product Information Specifications Machine Weight: 463 lbs. 210 kg. Size (L x W x H): in. = 49 x 43 x 53 cm = 124 x 109 x 135 Live Area (L x W x H): in. = 73 x 55 x 77 cm = 185 x 140 x 196 Max User Weight: 300 lbs.
  • Page 36: Cable Handling Guide

    WARNING: Use of non certified “techs” note: Service warranties may be void if a non-Life Fitness-certified technician performs service work. Replacement of any strength cables should be performed by a Life Fitness certified technician.
  • Page 37: Tensioning Cable

    Tensioning Cable Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate off the weight plate below it. 1. If the head plate has lifted, loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below.
  • Page 38: Strength Cable Wear Guide

    Strength Cable Wear Guide Replace cable at first sign of any of the following: FRACTURES: Casing can crack or fracture under strains during use. Any crack in the casing merits cable replacement even if no wire rope is exposed. Be especially observant for fractures near the components on the cable assembly - IE.
  • Page 39: Bolt To Floor Guide Introduction

    5. Bolt to Floor Guide Introduction Life Fitness designs its products to be stable when used as designed. Because strength training is dynamic, we cannot predict how users will ultimately use the products in all circumstances. Therefore, Life Fitness recommends that strength training equipment be secured to a solid, level surface to stabilize and eliminate rocking or tipping over.
  • Page 40: Anchor Specifications

    3000psi (20 N/mm2) beyond anchor length Pullout Force Life Fitness specifies Hilti ™ static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table.
  • Page 41 3. Wearing protective glasses, drill down into the flooring to the required depth as perpendicular as possible, ensuring that the foot thickness is being accounted for; refer to Anchor Selection and Foot Dimensions. 4. Insert fastener and tighten to 18 Foot-Pounds (24Nm) for 1/4” (6mm) anchor or 40 Foot-Pounds (54Nm) for 3/8” (8mm) anchor.
  • Page 42: Foot Dimensions

    Foot Dimensions Use below image to determine foot specifications. Page 40 of 40...

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