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Related Manuals for BÖWE M21
Summary of Contents for BÖWE M21
- Page 1 IA M21 /M26 /M30 06.03 /E I SN 707764...
- Page 2 This machine complies with the EC Machinery Directive 98/37 EC, the EC Low Tension Directive 73/23 EEC as amended by RL 93/68 EEC, EMV-recommendation 89/336/EWG and the Harmonised Standards: EN 292 Part 1 and Part 2 EN 60204-1 (DIN-VDE 0113 Part I) EN 1127-1 Der Inhalt entspricht unserem besten Wissen und basiert auf dem Stand der Technik.
- Page 3 Reproduction - including excerpts - is permitted only with written permission and when the source of the information is indicated. BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de M21/M26/M30...
- Page 4 Diese Seite ist bewusst leergelassen This page intentionally left blank M21/M26/M30...
- Page 5 Necessary Operating Materials and Chemical Additives Dear Customer, In order to prevent any delays in the commissioning of your M21/M26/M30 drycleaning machine, we ask you to make sure that the following operating materials and chemical additives are available. - Solvent The solvents used must have a flash point that is higher than the temperature stated on the machine nameplate.
- Page 6 This will require different software and a different nameplate. Permission to operate the machine becomes invalid in case of non-compliance. BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de M21/M26/M30...
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Page 7: Table Of Contents
BÖWE M21 /M26 /M30 Contents 1 General Information ................1 Technical Literature ........................1 Laws, Ordinances, Regulations ....................1 Corrective Maintenance Work...................... 1 2 Safety Regulations ................2 Safe Installation and Commissioning ..................2 Authorized Use ..........................2 Operation and Maintenance ......................3 Repair Work ........................... - Page 8 BÖWE M21 /M26 /M30 Contents 7.2.4 Cooling Water Outlet......................30 7.2.5 Compressed Air ........................30 7.2.6 Process Water........................30 7.2.7 Aeration Lines ........................30 Electrical Connection........................31 7.3.1 Permissible Voltage Range ....................33 7.3.2 Control of Room Ventilation ....................34 8 Important Information ..............
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Page 9: General Information
- GefStoffV with technical rules (Regulation for hazardous material) Corrective Maintenance Work We recommend that you commission the customer service department of the BÖWE organization for the maintenance, servicing and operating safety of this valuable drycleaning machine. They use original BÖWE spare parts. M21/M26/M30... -
Page 10: Safety Regulations
This drycleaning machine is designed exclusively for operation with solvents with flash points higher than the temperature information on the machine nameplate. (See "Necessary Operating Materials and Chemical Additives"). Handle these solvents directly only when absolutely necessary and wear protective gloves and goggles. M21/M26/M30... -
Page 11: Operation And Maintenance
Do not perform any maintenance work when the machine is in operation. Make sure that the solvents, lubricants and chemical additives meet the specified quality requirements. Perform maintenance work only when the machine is turned off and secured and has cooled off. M21/M26/M30... -
Page 12: Repair Work
When working on pneumatic control parts, make sure that there is no pressure in the system. Only specially trained refrigeration technicians are authorized to make repairs to the refrigeration unit. All spare parts used must comply with the technical standards set by the manufacturer. M21/M26/M30... -
Page 13: Decommissioning And Disassembling
No unauthorized personnel are allowed in the area of the machine. The daily checks prescribed in the operating instructions represent the minimum requirements. Operating personnel must immediately report any changes in the machine that could affect the safety. M21/M26/M30... - Page 14 If necessary, request a BÖWE customer service technician. The escape of larger amounts of solvent is a reportable malfunction. It must be reported to the responsible authorities, industrial control group, fire department, water resources board or subordinate water authorities. M21/M26/M30...
- Page 15 Protection: Check pockets for cigarette lighters, matches and metallic objects. Do not overload the machine! You must hang up any operating instructions from the Clothing Mutual Indemnity Association in a visible location. The German Hazardous Substances Ordinance and the VBG 66 stipulate the obligation for operating instructions. M21/M26/M30...
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Page 16: View Of The Machine
Economy filter 2 * Tanks 1, 2, 3 Adsorption cartridge filter 1* Solvent pump Adsorption cartridge filter 2* Safety trough Venting and aeration filter Button trap with lint filter Solvent cooling system Heater battery Water separator Lint post-filter * Option M21/M26/M30... - Page 17 3 View of the Machine BÖWE M21 Reinigungsprogr amme 80172 6 Wartungs- und Hilfsprogr amme 801726 HOLD PROG BÖWE STA RT STOP MADE IN GERMANY CONNECT DIRECT 707764-01-0 Operating material tank Flash tank Extraction tank Operating material cooler Vacuum pump...
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Page 18: Transport
Must be done by transport experts. Lift the machine only at sturdy points. Note the center of gravity of the machine and secure against lateral tipping. The machine is on all 4 edges equipped with unscrew transport-eye hooks for crane- or rope transport. 707761-18-0 M21/M26/M30... -
Page 19: Installation
Partitions, panels, suspended ceilings and other structures near the machine must be installed in such a way that they do not interfere with the operation, that no heat buildup occurs and that they can be easily removed for maintenance and repair work. M21/M26/M30... -
Page 20: Machine Environment
You must ensure that the air from the machine room cannot escape into a heating room, if there is one in the area. The air from the machine room is not permitted to be fed into the exhaust line of a furnace system. M21/M26/M30... -
Page 21: Place Of Installation
Space Requirements The machine must be accessible for operation and maintenance and repair work (see hatched areas). Additional trough 707761-08-0 Additional trough 707761-09-0 * The machine can be placed at the wall either at the left or right hand side. M21/M26/M30... - Page 22 Installation Additional trough 707761-10-0 * The machine can be placed at the wall either at the left or right hand side. M21/M26/M30...
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Page 23: Machine Dimensions
1630 (64.2) 1735 (68.3) Height inc. trough mm (in) 2180 (85.8) 2180 (85.8) 2180 (85.8) The dimensions given may differ if special options are used BÖWE M21 Reinigungsprogramme 801726 Wartungs- und Hilfs pr ogramm e 801726 HOLD PROG BÖWE MA D E I N G E R MA N Y... - Page 24 Installation 707761-13-0 707761-14-0 M21/M26/M30...
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Page 25: Floor Load
Do not forget to take into account the centrifugal forces that arise during the spin processes, according to the local conditions (ground, supporting walls, etc.). No resonance is permitted. Please consult building specialists. 5.3.1 Dimensions M21-M26-M30 1060 1190 1295 Depth* 41.7... -
Page 26: Foundation
Reinforced concrete: At least 300 mm (11.8 in) deep for normal ground conditions. We recommend that you consult a structural engineer for rooms over a basement. Examples for fixing the machine in place Room floor surface - concrete slab M21/M26/M30... - Page 27 Reinforced concrete: At least 300 mm (11.8 in) deep for normal ground conditions. We recommend that you consult a structural engineer for rooms over a basement. Examples for fixing the machine in place Room floor surface - concrete slab M21/M26/M30...
- Page 28 Reinforced concrete: At least 300 mm (11.8 in) deep for normal ground conditions. We recommend that you consult a structural engineer for rooms over a basement. Examples for fixing the machine in place Room floor surface - concrete slab M21/M26/M30...
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Page 29: Anchoring Surface
(epoxy resins). 5.4.3 Sound and Vibration Insulation Consult with building and insulation specialists with regard to the use of special foundations, dampers, spring cups or similar devices for special vibration insulation. 6 Fixing the Machine in Place M21/M26/M30... -
Page 30: Machine Trough
Pay attention to the floor load of the machine floor space. The bore holes must be deep enough to ensure that the plug stretches in the concrete. The usable plug length must be at least 184 mm (7.2 in) M21/M26/M30... - Page 31 § Position the machine and level. The machine must lie flatly on the ceiling. If the floor is uneven, level the machine with leveling plates and even out the surface with filler (epoxy resins). Finish the machine installation according to Point 6.3. M21/M26/M30...
- Page 32 For further steps, refer to the information provided by the plug manufacturer. Note the hardening time. Position the machine and level. If the floor is uneven, level the machine with leveling plates and even out the surface with filler (epoxy resins). Finish the machine installation according to Point 6.3. M21/M26/M30...
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Page 33: Machine Installation
3 Washer, spring washer and nut 4 Tank 5 Trough pipe 6 Spacer plate 7 Leveling plates Part numbers: Leveling plates: 1 mm SN 709955 2 mm SN 709954 3 mm SN 709909 Spacer plates: 8 mm SN 709902 M21/M26/M30... -
Page 34: Connection
Cooling water outlet, refrigeration unit 130 (5.1) 2050 (80.7) Compressed Air 1380 (54.3) 1900 (74.8) Electric connection (front side) 1200 (47.2) 1570 (61.8) * There must be a measuring potentiometer installed (on the machine) between the machine and customer wiring system. M21/M26/M30... -
Page 35: Lines And Pipelines
If the admission pressure is more than 5 bar (72.5 psi), build in a reducing valve with pressure gauge and safety valve. The steam pressure reducer on the distillation system is adjusted to 3.0 bar (43.5 psi) Peak steam demand (large steam generator): M21, M26, M30 0.6 kg/min (1.3 lb/min) Drying Distillation 0.6 kg/min (1.3 lb/min) -
Page 36: Cooling Water Supply
(29 - 58 psi). (Minimum pressure 2.0 bar (29 psi), maximum pressure 6.0 bar (87 psi) Peak cooling water demand 2 - 4 bar (29 - 58 psi) (12 °C/53.6 °F): M21, M26, M30 l/min (1.6 US gal/min) Drying/detergent solution cooler Distillation 14l/min (3.7 US gal/min) - Page 37 (US gal/h) (845) * Pump pressure (psi) (58 - 87) Heat to be dissipated over cooling water* : M21 steam-heated kJ/cycle 41400 51100 59300 * refers to water without additives Also refer to the separate installation and operating instructions for the rechilller.
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Page 38: Cooling Water Outlet
The venting ducts of the machine must lead without diminished cross section into the open or via open funnel and cock valve to the room venting system (if existing). It must be ensured that the venting does not lead to areas with high explosion risks or to ignitation sources. M21/M26/M30... -
Page 39: Electrical Connection
Operating load Max. current Fuse M 21 400 V, 50 Hz Steam without distillation Steam with distillation Electric without distillation Electric with distillation 230 V, 60 Hz Steam without distillation Steam with distillation Electric without distillation Electric with distillation M21/M26/M30... - Page 40 Connection M 26 /M30 heated with Operating load Max. current Fuse external steam 400 V, 50 Hz Steam without distillation Steam with distillation 230 V, 60 Hz Steam without distillation Steam with distillation M21/M26/M30...
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Page 41: Permissible Voltage Range
Not allowed; requires external > 424 V > 244 V adjustment Range Primarily 230-V power system Not allowed; requires external < 207 V adjustment Normal working range 207 V to 244 V 703904-18-0 Not allowed; requires external > 244 V adjustment M21/M26/M30... -
Page 42: Control Of Room Ventilation
/h is equal to 60 times the numerical value of the standard loaded amount in garments in kg. The air renewal rate can be limited to 5 per hour if the calculation results in a larger numerical value. 703904-17-0 Terminals in switch panel External room ventilation - room ventilation fan M21/M26/M30... -
Page 43: Important Information
You must use solvents that have a flash point that is higher than the temperature stated on the machine nameplate. The amount of solvent needed is: Machine M21 tank I: approx.110 l / 29.0 US gal Machine M26 tank I: approx.135 l / 35.6 US gal... -
Page 44: Refilling Solvent
8.1.3 Refilling Solvent Follow the procedure given in Point 8.1.2 for routine refilling of solvent. Attention: Even empty containers can still hold solvent residues. Therefore tightly seal the container (barrel) again and store or dispose of in accordance with regulations! M21/M26/M30... -
Page 45: Filling Extraction Tank Using Program P54
You must keep a record of the quantities of cooling agent used and present this record to the authorities upon demand. Only people who have the necessary special knowledge and technical equipment are authorized to service and decommission refrigeration units. M21/M26/M30... -
Page 46: Technical Specifications
US gal 220 (58.1) 220 (58.1) Cartridge filter 1 (long) l/ US gal 25 (6.6) 25 (6.6) Cartridge filter 2 (short) l/ US gal 15 (4.0) 15 (4.0) The dimensions given may differ if special options are used M21/M26/M30... - Page 47 170 (44.9) Consumption per cycle: * Elec. energy, total 4.05 Saturated steam, total kg (lb) 20.0 (44.1) Cooling water, total (12 °C(53.6°F) l (US gal) 300 (79.2) Compressed air (6 bar/87 psi) l (US gal) 6 (1.6) 6 (1.6) M21/M26/M30...
- Page 48 + 12 °C (21.6 °F), steam supply 4 – 5 bar (58.0 - 72.5 psi) overpressure saturated steam, ambient temperature 5 to + 40 °C (5 to 104 °F) For portion of the floor surface for force transmission, see Installation Instructions, Point. 5.3.1 Refers to water without additives Subject to change! M21/M26/M30...
- Page 49 50 (13.2) 50 (13.2) Distillation filling l/ US gal 220 (58.1) 220 (58.1) Cartridge filter 1 (long) 25 (6.6) 25 (6.6) Cartridge filter 2 (short) 15 (4.0) 15 (4.0) The dimensions given may differ if special options are used M21/M26/M30...
- Page 50 Consumption per cycle: * Elec. energy, total 5.35 Saturated steam, total kg (lb) 25.0 (55.1) 30.0 (66.2) Cooling water, total (12 °C(53.6°F) l (US gal) 370 (97.7) 430 (113.5) Compressed air (6 bar/87 psi) l (US gal) 6 (1.6) 6 (1.6) M21/M26/M30...
- Page 51 + 12 °C (21.6 °F), steam supply 4 – 5 bar (58.0 - 72.5 psi) overpressure saturated steam, ambient temperature 5 to + 40 °C (41 to 104 °F) For portion of the floor surface for force transmission, see Installation Instructions, Point 5.3.1 Refers to water without additives Subject to change! M21/M26/M30...
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Page 52: Settings And Optimum Operating Values
(95) °C Alarm value (°F) (104) (104) (104) Refrigeration technology: Filling capacity, cooling agent R 404A (lb) °C Expansion valve (°F) Nozzle size: solvent cooling Drying /reduction High pressure control ON bar (psi) High pressure control OFF bar (psi) M21/M26/M30... - Page 53 Thermal sensor, distilled solvent °C (°F) (131) (131) (131) Restrictor in steam feeder (in) (.24) (.24) (.24) Restrictor in direct steam line (in) (.16) (.16) (.16) Vacuum pressure control minus 75 minus 75 minus 75 * at flash point >55°C (131 °F) M21/M26/M30...
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Page 54: Safety Remarks Located On The Machine
- ausgeschalteter Maschine und - kalter Destillierblase durchführen Clean still only if - machine is switched off and - distillation is cold Nettoyer l’alambic seulement si: -La machine est hors de fonctionement - Le distillateur est revenu à températur ambiante SN 708075 M21/M26/M30... - Page 55 21 kg /46 lbs 26 kg /57 lbs Zulässige Füllmenge Zulässige Füllmenge Max. filling capacity Max. filling capacity Capacité admissible Capacité admissible SN 800195 SN 800196 30 kg /66 lbs Zulässige Füllmenge Max. filling capacity Capacité admissible SN 800197 M21/M26/M30...
- Page 56 If you inhale concentrated vapor, go out into the fresh air immediately • If you get solvent in your eyes, rinse with water and contact a physician immediately Disposal: When stored, the solvent must be kept in closed containers and must be disposed of by experts only. M21/M26/M30...
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- Page 58 BÖWE Textile Cleaning GmbH Rumplerstraße 2, D-86159 Augsburg Telefon (08 21) 57 07-0, Telefax (08 21) 57 07-351 Phone: ++49-821-5707-0, Fax: ++49-821-5707-351 email: vertrieb@boewe-tc.de...