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DIE GRINDER KIT
MODEL NO: CAT201
PART NO: 3120518
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC1119 - ISS 1

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Summary of Contents for Clarke X-Pro CAT201

  • Page 1 DIE GRINDER KIT MODEL NO: CAT201 PART NO: 3120518 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1119 - ISS 1...
  • Page 2: Specifications

    2.9 m/s Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. THE WORK ENVIRONMENT 1. ALWAYS keep the work area clean and tidy. 2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4 • The air tool is not in use • The air tool will be left unattended • Moving to another work area 14. NEVER use the air tool if it is defective or operating abnormally. 15. ALWAYS avoid damaging the tool by applying excessive force. 16.
  • Page 5 OVERVIEW When opening the blow moulded case for the first time, check that all the items are present. Any damage or deficiency should be reported to your CLARKE dealer immediately. NO DESCRIPTION NO DESCRIPTION 2 x Collet wrenches (11mm &...
  • Page 6: Compressed Air Requirements

    COMPRESSED AIR REQUIREMENTS WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY. A typical air line layout is shown below. If an automatic in-line filter/regulator is used it will keep the tool in good condition, but should be regularly checked and topped up with oil.
  • Page 7: Before Use

    Air compressors used with the tool must comply with the appropriate European Community Safety Directives. A build-up of moisture or oil in the air compressor will accelerate wear and corrosion in the tool. ensure any moisture is drained from the compressor daily and the inlet filter is kept clean.
  • Page 8 set when a light stain of oil can be seen on the paper. Excessive oil should be avoided. Your die grinder is now ready for use. INSTALLING THE COLLET 1. Select the grinding stone you require. 2. Two collets of different sizes are provided.
  • Page 9: Adjusting The Speed

    ADJUSTING THE SPEED 1. Set the tool speed by rotating the control to one of the four settings. • The numbers on the speed control knob indicate the speed setting when aligned with the reference mark on the air inlet. •...
  • Page 10: Troubleshooting

    If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
  • Page 11: Maintenance

    2. After extensive use, remove the inlet screen filter and flush out the mechanism with gum solvent oil or an equal mixture of CLARKE air- line oil and paraffin. Allow to dry before use. SERVICE AND REPAIR 1. If the air tool runs erratically or becomes inefficient although the air supply is in good order, it may be necessary to dismantle the air motor and replace any worn or damaged parts.
  • Page 12 3. You may prefer to take the air tool to your CLARKE dealer if internal maintenance is required. PERFORMANCE Please note that outside factors may effect the operation and efficiency of the air tool. These include reduced compressor output, excessive drain on the airline, moisture ingress, restrictions in the air-line such as the use of connectors of incorrect size or poor condition which will reduce the air supply.
  • Page 13: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14: Component Parts

    COMPONENT PARTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 15 COMPONENT PARTS - STRAIGHT DIE GRINDER Description No Description Main Housing O-ring Housing liner Screw Bushing Bearing O-ring Rear plate Trigger Set pin Lever Rotor Spring Rotor blade Roll pin Cylinder Trigger pin Bushing Air inlet Front plate Spring Steel ball Bearing O-ring Collet seat...

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