Commissioning, Startup, Operation, And Shutdown; Preparation For Startup; Pre-Start Checks - Xylem G&L A-C 8100 Series Instruction Manual

5 Commissioning, Startup, Operation, and Shutdown

5 Commissioning, Startup,
Operation, and Shutdown

5.1 Preparation for startup

WARNING:
• Failure to follow these precautions before you start the unit will lead to serious
personal injury and equipment failure.
• Do not operate the pump below the minimum rated flows or with the suction or
discharge valves closed. These conditions can create an explosive hazard due to
vaporization of pumped fluid and can quickly lead to pump failure and physical injury.
• Always disconnect and lock out power to the driver before you perform any installation
or maintenance tasks. Failure to disconnect and lock out driver power will result in
serious physical injury.
• Operating the pump in reverse rotation can result in the contact of metal parts, heat
generation, and breach of containment.
• Make sure that all components are properly guarded or insulated when operating at
extremely high or low temperatures.
NOTICE:
• Verify the driver settings before you start any pump.
• Make sure that the warm-up rate does not exceed 2.5°F (1.4°C) per minute.
You must follow these precautions before you start the pump:
• Flush and clear the system thoroughly to remove dirt or debris in the pipe system in
order to prevent premature failure at initial startup.
• If temperatures of the pumped fluid will exceed 200°F (93°C), then warm up the pump
prior to operation. Circulate a small amount of fluid through the pump until the casing
temperature is within 100°F (38°C) of the fluid temperature.
At initial startup, do not adjust the variable-speed drivers or check for speed governor or
over-speed trip settings while the variable-speed driver is coupled to the pump. If the
settings have not been verified, then uncouple the unit and refer to instructions supplied
by the driver manufacturer.

5.1.1 Pre-start checks

Before initial start of the pump, make the following inspections:
1. Check alignment between pump and motor.
2. Check all connections to motor and starting device with wiring diagram. Check
voltage, phase, and frequency on motor nameplate with line circuit.
3. Check suction and discharge piping and pressure gauges for proper operation.
4. Check impeller adjustment, see specific section for proper adjustment.
5. Turn rotating element by hand to assure that it rotates freely.
6. Check driver lubrication.
7. Assure that pump bearings are properly lubricated.
8. Assure that coupling is properly lubricated, if required.
24 G&L Pumps Series A-C 8100 Base Mounted Centrifugal Pump INSTRUCTION MANUAL