ESAB Caddy Mig C160i Instruction Manual
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GB
Caddy
Mig C160i
Instruction manual
0440 000 001GB 20120110
Valid for serial no. 924-xxx-xxxx

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Table of Contents
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Summary of Contents for ESAB Caddy Mig C160i

  • Page 1 Caddy Mig C160i Instruction manual 0440 000 001GB 20120110 Valid for serial no. 924-xxx-xxxx...
  • Page 2 - 2 -...
  • Page 3: Table Of Contents

    1 SAFETY ............2 INTRODUCTION .
  • Page 4: Safety

    SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob­...
  • Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. CAUTION Read and understand the instruction manual before installing or operating. - 5 - © ESAB AB 2011 bc21e...
  • Page 6: Introduction

    As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. INTRODUCTION ESAB's accessories for the product can be found on page 19.
  • Page 7: Technical Data

    The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40° C. - 7 - © ESAB AB 2011 bc21e...
  • Page 8: Installation

    The strap is fastened as shown in the picture below. Location Position the welding power source in such a way that its cooling air inlets and outlets are not obstructed. - 8 - © ESAB AB 2011 bc21e...
  • Page 9: Mains Power Supply

    4. Read through before you start using the equipment! NOTE: When moving the equipment use intended handle. Never pull on the gun. WARNING Rotating parts can cause injury, take great care. - 9 - © ESAB AB 2011 bc21e...
  • Page 10: Connection And Control Devices

    Mains supply switch Knob for setting of material thickness Green indicating lamp, power supply ON Knob for arc correction Orange indicating lamp, overheating Connection for shielding gas Welding gun Mains cable Return cable - 10 - © ESAB AB 2011 bc21e...
  • Page 11: Operation

    Negative polarity means that the wire is connected to the minus pole and the return cable to the plus pole. Check the recommended polarity for the welding wire you want to use. - 11 - © ESAB AB 2011 bc21e...
  • Page 12: Wire Feed Pressure

    When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed rollers should slip. If you hold the gun approx. 50 mm from the piece of wood, the wire should be fed out and bend (fig. 2). - 12 - © ESAB AB 2011 bc21e...
  • Page 13: Replacing And Inserting Wire

    Overheating is indicated by lamp (3). A thermal overload fuse protects the unit against overheating by disabling the welding if overheating occurs. The fuse resets automati­ cally when the unit has cooled. - 13 - © ESAB AB 2011 bc21e...
  • Page 14: Maintenance

    C. Insert the replacement liner into the straightened cable until it touches the contact tip. D. Lock the liner with adaptor nut. Cut excess of liner so it sticks 7mm out of the tip adaptor. - 14 - © ESAB AB 2011 bc21e...
  • Page 15: Fault Tracing

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - 15 - ©...
  • Page 16: Diagram

    Diagram - 16 - © ESAB AB 2011 bc21e...
  • Page 17: Order Number

    Mig C160i Order number Ordering no. Denomination Type Notes ® 0349 310 850 Welding power source Caddy Mig C160i, CE (Europe) 230 V, 1∼ 50/60 Hz 0349 300 556 Spare parts list - 17 - © ESAB AB 2011 bc21o...
  • Page 18: Wear Parts

    0349 311 890 W 0.6/0.8-1.0 V-groove Feed roller 0349 312 062 Pressure roller 0455 049 002 W 0.6-1.0 Inlet nozzle The feed rollers are marked with wire dimension in mm and inch. - 18 - © ESAB AB 2011 bc21w...
  • Page 19: Accessories

    Trolley with gas shelf ..... 0459 366 887 (incl. fixing kit for machine) - 19 - © ESAB AB 2011 bc21a...
  • Page 20 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...

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