Related Manuals for Afag CS 16
Summary of Contents for Afag CS 16
- Page 1 Compact Slide CS 16 / CS 20 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions “Translation” of the Original Montage Instructions © Copyright by Afag Automation AG...
- Page 2 CS 20/100 50100712 CS 20/150 50100713 Version of this documentation: CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 Symbols: Assembly and initial start-up must be carried out by qualified Personnel only and according to these Montage Instructions. DANGER Indicates an immediate threatening danger.
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Page 3: Table Of Contents
2.0.0 Module Information ............................5 2.1.0 Transport and storage (packing and unpacking) ..................5 2.1.1 Possibilities of fastening the CS 16 / CS 20 ....................6 2.1.2 Centering bushings and hole matrix ......................7 2.1.3 Tightening torques for bolts ........................8 2.1.4 Slide unit load factors CS 16 ........................ -
Page 4: Cs 16 - Cs 20 - Oi-Vers. 5.3 Gb. 20190312
4.1.2 Accessories for CS 16 / CS 20 module ....................41 4.1.3 Faults during operation ..........................44 4.1.4 Disassembly and repair ........................... 45 4.1.5 Disposal ..............................46 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 5: According To: 2006/42/Ec
For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil Place, date Huttwil, 12.13.2019 Siegfried Egli Niklaus Röthlisberger Managing Director Producte Manager HT Afag Automation AG Afag automation AG CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 6: Module Information
NOTE Consider please! With each module security is settled a technical newspaper. This newspaper is to be reas busily by each person with the module. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 7: Possibilities Of Fastening The Cs 16 / Cs 20
2.1.1 Possibilities of fastening the CS 16 / CS 20 CS 16 CS 20 Installation at the bottom of the base body with Installation of base body, through Bolted with CS 16 Special screws M4x20/8 CS 20 Special screws M6x25/9... -
Page 8: Centering Bushings And Hole Matrix
2.1.2 Centering bushings and hole matrix Hole matrix at the CS 16 / CS 20 Comact Slide CS 16 CS 20 Hole matrix 15x30mm Hole matrix 24x48mm Thread / bore hole Thread/bore hole Centering bushings (H7) Centering bushings Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid. -
Page 9: Tightening Torques For Bolts
Modifications to the CS module that are not described in this Montage Instructions or have not been approved in writing by the company Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag Automation AG rejects all liability. -
Page 10: Slide Unit Load Factors Cs 16
2.1.4 Slide unit load factors CS 16 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 11: Preferred Combinations Cs 16
2.1.5 Preferred combinations CS 16 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 12: Slide Unit Load Factors Cs 20
2.1.6 Slide unit load factors CS 20 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 13: Preferred Combinations Cs 20
2.1.7 Preferred combinations CS 20 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 14: Manufacturer Address
EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 15: Symbols
3.1.2 General description This is an incomplete machine The series of the CS 16-25 Compact Slide is used for the linear, smooth movement of rigidly mounted loads under the ambient and operating conditions defined, see Technical data. The CS 16-25 Compact Slide can be installed in the horizontal or vertical position. -
Page 16: Description Of The Module
The stop position is queried by means of the PNP proximity switch Ø 4mm mounted with a sliding block (sensor not included in the scope of supply, please see “Accessories”). An inductive sensor (5) can also be used as alternative to the electric proximity switch (4). CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 17: Scope Of Supply
The module may only be deployed in accordance with the intended use. Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability. -
Page 18: Warranty
The CS Compact Slides are exclusively designed for the linear movement of load capacities of up to 2.0 – 3.0 kg (CS 16); (CS 20 to 5 kg), in any position on the slide and maximum 1.5 - 2.0 kg (CS 16); (CS 20 to 4.0 kg) at the face side of the module;... -
Page 19: Dimension Cs 16
3.1.8 Dimension CS 16 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 20: Technical Data Cs 16
3.1.9 Technical data CS 16 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 21: Dimension Cs 20
3.2.0 Dimension CS 20 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 22: Technical Data Cs 20
3.2.1 Technical data CS 20 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 23: Pneumatic Connection For Cs Module
4. Pressure on P4 (ZA-Catch drive out) 5. Pressure onP3 (Slide completely drives out) 6. Pressure on P2 (goes back in starting position) NOTE Minimale compressed air quality according to ISO 8573-1; 2010 (7-4-4) CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 24: Preparation For Start-Up
Apply compressed air to (P2), the slide (4) is retracted Loosen clamping screw (1b) Set position by turning the stop screw (3) Adjust shock absorber by turning (2) Tighten clamping screw (1b) CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 25: Setting The Shock Absorbers And The Stop Screws
Before replacing the shock absorbers the compressed air must be switched off to prevent uncontrolled movements of the module. CAUTION The CS module must not be operated without shock absorbers installed as it may be damaged due to missing damping. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 26: Installation Of The Sensors
PNP proximity switch PNP with sliding block (make contact) INI c10x28.5-Em-PNP-close-M8x1 Best. Nr. 50033432 Initiator (make contact) INI d4x25-Sa1.0-PNP-close-M8x1 Best. Nr. 11016714 Install. set inductive switch CS 16-CS 20 Best. Nr. 50242140 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 27: Fitting The Initiator
Screw in the initiator (1) with the clamping sleeve (2) in holders A and B Adjust the initiator (1) together with the shock absorber (3) and tighten Connect initiator to controller Check initiator for proper functioning CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 28: Fitting The Proximity Switch In The Module Grooves
There are two C-grooves for the proximity switches on the right-hand side of the CS module. These proximity switches are used to query the stop positions. It is recommended to use the C-slot sensor (order no. 50033432) from Afag Automation AG. Commercially available magnetoresistive C-slot sensors are also permitted. However, considerable differences in quality can be detected, which can lead to malfunctions during position detection. -
Page 29: Check Of The Final Position In The Total Stroke Range
3.3.0 Start-up of the CS Compact Slide Aerate the total system slowly. Pay attention to the permissible values (technical data) regarding: load capacity motion frequency moment loads on the guide system CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... - Page 30 Make sure that there are no persons or tools within the operating range of the module. Carry out a test run at first at slow traverse speed, afterwards under operating conditions. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312...
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Page 31: Optional Za Intermediate Stop For The Cs16 / Cs 20
The basic position at the ZA intermediate stop is designed for extending the CS module. If you want to use the ZA intermediate stop for retraction, then the ZA catch must be changed over. More details can be found under “Modification of the ZA intermediate stop”. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 32: Mounting The Za-Intermediate Stop For The Compact Slide
When moving the CS slide check by hand whether the ZA is mounted at the correct position. The well setting can be put in shock absorber SD SD-Holder (long) SD-Holder (short) With this assembly works intermediate stop ZA with deliver of the CS Slide CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 33: Fine Adjustment Of The Stop Screw With Shock Absorber
(Undo clamping screw or nut slightly), adjust and (tighten clamping screw or nut). Chatch off Montage de l'interrupteur de proximité dans le module ZA. Détecteurs de proximité utilisé avec pince monté dans l'emplacement C. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 34: Operating Sequence Of The Intermediate Position When Extending
Otherwise venting) module damage must be expected Catch on Slide moves to the front Catch on Slide returns to home position (slide rear) Catch on CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... - Page 35 Approx. P2 air flow control can function. Otherwise (ca.0.2sec module damage must be expected venting) Catch on Slide returns to home position (slide rear) Catch on CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312...
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Page 36: Changing The Za Catch
The module or the station must not be pressurised when the ZA intermediate stop is fitted to an installed CS module! Installed CS modules should be removed when catches are to be changed over in order to prevent squeezing of limbs by movable parts. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 37: Modification Of The Za For The Reserve Action Direction
3.3.6 Modification of the ZA for the reserve action direction Modification is done in the sequence of numbers. 1 to 10 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... - Page 38 The grease is missing on the pictures so that the individual parts are clearly visible! Ensure that the air connections at the cylinder are not positioned at the side of the catch! CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312...
- Page 39 The grease is missing on the pictures so that the individual parts are clearly visible! Ensure that the air connections at the cylinder are not positioned at the side of the catch! CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312...
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Page 40: Maintenance Instructions
Under the following conditions is the CS-linear module maintenance free: Clean workshop atmosphere No splash water No dust and fumes caused by abraison or processes Ambient conditions according the technical cataloge CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 41: Servicing
Open guides and piston rods should be covered with a grease layer to avoid formation of rust. Afag standard greasing: - Staburax NBU8EP (flat guides) - Blasolube 301 (piston rods) CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 42: Accessories For Cs 16 / Cs 20 Module
4.1.2 Accessories for CS 16 / CS 20 module CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... - Page 43 NOTE The accessories find in the catalog technical and on WEB. www.afag.com CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312...
- Page 44 ZA –intermediate stops for the CS 16 / CS 20 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312...
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Page 45: Faults During Operation
The CS module stops in No signal on the proximity Reset proximity switch/sensor one stop position switch/sensor The CS module stops Sensor defective Replace sensor again in the stop (see “Accessories”) positions CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... -
Page 46: Disassembly And Repair
The returns the module to company Afag Automation AG for repair. If the warranty has already expired, the customer must decide whether he repairs the module by himself and orders the wearing parts kit or whether he returns the module to company Afag Automation AG for repair. -
Page 47: Disposal
CS modules which cannot be used any more must not be disposed off as a complete unit, but must be disassembled and recycled according to the type of material. Materials than cannot be recycled must be disposed off in accordance with the legal regulations. CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312... - Page 49 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 87 02 Fax.: +41 62 959 87 87 sales@afag.com www.afag.com...
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