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Plockmatic BM4050e Operator's Manual

Booklet maker system
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T10231_EN_B BM4050e/4035e System Operator Manual
Plockmatic BM4050e/4035e
Booklet Maker System
Doc no: T10231_EN_B
Date: 28 March 2025
Read this manual carefully before you use this product and keep it handy for future
reference.
For safety, please follow the instructions in this manual.
System Operator Manual

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  • Page 1 T10231_EN_B BM4050e/4035e System Operator Manual Plockmatic BM4050e/4035e Booklet Maker System System Operator Manual Read this manual carefully before you use this product and keep it handy for future reference. For safety, please follow the instructions in this manual. Doc no: T10231_EN_B...
  • Page 2 T10231_EN_B BM4050e/4035e System Operator Manual Scan the QR code to access translated versions of this manual in German, Italian, French, and Spanish. Visit https://plockmaticgroup.com/myfinisher/morgana-bm-4050e-bm- 4035e/ to view the manual in your preferred language.

  • Page 3: How To Read This Manual

    T10231_EN_B BM4050e/4035e System Operator Manual Introduction This manual contains instructions on the operation and maintenance of this machine. To get maximum versatility from this machine all operators should carefully read and follow the instructions in this manual. Keep this manual in a handy place near the machine.

  • Page 4: Safety During Operation

    T10231_EN_B BM4050e/4035e System Operator Manual Safety Information When using this machine, safety precautions should always be followed. General Safety WARNING • This equipment is not suitable for use in locations where children are likely to be present. • Only connect the machine to a mains power supply of the correct voltage with a good earth- connection;...
  • Page 5 T10231_EN_B BM4050e/4035e System Operator Manual Safety during operation, continued WARNING • Turn off the power and disconnect the power plug (by pulling the plug, not the cable) if any of the following conditions exists: • Objects are dropped into the equipment.
  • Page 6 T10231_EN_B BM4050e/4035e System Operator Manual Safety Information, continued English Description of Safety/Warning labels in the product Crushing Hazard Cutting Hazard Entanglement Hazard Risk for crushing or Sharp objects inside machine. Risk for loose hanging hair, squeezing body parts. jewelry, or clothes to get caught.

  • Page 7: Table Of Contents

    T10231_EN_B BM4050e/4035e System Operator Manual TABLE OF CONTENTS What You Can Do With This Machine ................11 Guide To Components ..................... 13 Booklet Maker ..........................13 User Interface ..........................17 Options ..........................20 VFX Vacuum Feeder ........................20 Crease Side Trimmer Module ..................... 21 Hand Feed Tray ..........................
  • Page 8 T10231_EN_B BM4050e/4035e System Operator Manual 2. Making Booklets ................61 Changing settings ......................61 General procedure ........................61 Paper Size ..........................61 General..............................61 Selecting standard paper sizes ......................63 Custom Paper size ..........................63 Booklet Size ..........................65 General..............................65 AUTO trimming ............................
  • Page 9 T10231_EN_B BM4050e/4035e System Operator Manual 4. Jobs ....................101 Handling jobs ........................101 Saving a Job ..........................101 Loading Jobs ..........................102 Deleting Jobs ..........................102 5. Clearing Misfeed(s) ............... 103 Clearing misfeed(s) ......................103 General ............................. 103 VFX Vacuum Feeder ....................... 105 Clearing misfeed(s) inside the VFX ..................
  • Page 10 Cleaning SquareFold Clamps and Roller .................... 151 Cleaning the sensors........................... 153 Sensors’ location ..........................153 Cleaning Infeed Module Foam Rollers ....................155 Best practices for the BM4050e/4035e system ............156 Limitations of the BM4050e/4035e system..............157 8. Specification ................. 161 Machine Specifications ....................161 VFX Vacuum Feeder (option) ....................

  • Page 11: What You Can Do With This Machine

    BST4000-1 Belt Stacker Module (optional), also referred to as the BST Module or the BST Together they form a system that allows full bleed booklet making. The BM4050e upgrade kit raises the capacity of the BM4035e Booklet maker from 35 sheets to 50 sheets. This means that, instead of 140 page booklets, 200 page booklets are now possible.
  • Page 12 T10231_EN_B BM4050e/4035e System Operator Manual From the CST, the printed sheets are transported into the BM4050e/4035e Production Booklet Maker where they are compiled in the stapler area. The Booklet Maker jogs, staples and can, depending on the choice of stapling, also fold the set.

  • Page 13: Guide To Components

    T10231_EN_B BM4050e/4035e System Operator Manual Guide To Components Booklet Maker Parts that are important for setup, adjustments, troubleshooting or maintenance are high- lighted below. Belt Stacker Stop Bracket Top Cover Latch Handle Belt Stacker Docking Latch User Interface, UI Casters without brakes...
  • Page 14 T10231_EN_B BM4050e/4035e System Operator Manual Booklet Maker, continued Infeed Area Casters with brakes Operator Manual Storage Connections Holes for hanging the Hand Hand Feed Tray (optional) Feed Tray (optional) when Docking Bracket docked continued on next page...
  • Page 15 T10231_EN_B BM4050e/4035e System Operator Manual Booklet Maker, continued Corner Staple Kit Infeed Drive and Paper Guide/Jam Power Switch Clearance Small paper kit Upper and Lower Fold Roller Pa- Counter per Guide/Jam Clearance Transport Belt/Jam Clearance continued on next page...
  • Page 16 T10231_EN_B BM4050e/4035e System Operator Manual Booklet Maker, continued Gas Spring Staple Cartridge Ejector Levers Back Jogger Fingers (x4) Staple Cartridges Infeed Drive Spare Staple Cartridges Storage...

  • Page 17: User Interface

    T10231_EN_B BM4050e/4035e System Operator Manual User Interface The Plockmatic BM4050e/4035e Production Booklet Maker System is controlled from a panel located on the Booklet Maker. The User Interface will allow you to set up, adjust and operate the complete system. NOTE: Depending on features installed, the screen may look different from what you see here.
  • Page 18 T10231_EN_B BM4050e/4035e System Operator Manual User Interface, continued The Jobs Screen Pressing the [Jobs] button in the Settings Screen opens the Jobs screen. From here you can open a saved job. Jobs can be stored, deleted, customized etc. Handling jobs is described in section 4, “Jobs”.
  • Page 19 T10231_EN_B BM4050e/4035e System Operator Manual User Interface, continued The Please wait screen While the machine sometimes needs time to perform changes in settings, the Please wait screen will be shown. Power save mode When the Booklet Maker System is in a ready state, it will enter power save mode after 20 minutes of inactivity.

  • Page 20: Options

    T10231_EN_B BM4050e/4035e System Operator Manual Options VFX Vacuum Feeder DSD Cover made transparent to show item 8 and 9 Exit area 11. Stacked Paper Sensor (Process Posi- Door tion Sensor) “CC” (upper), “Y” (lower) Docking bracket 12. Front paper guide with blower fans Upper Tray / Tray A 13.

  • Page 21: Crease Side Trimmer Module

    T10231_EN_B BM4050e/4035e System Operator Manual Crease Side Trimmer Module Parts that are important for setup, adjustments, troubleshooting or maintenance are high- lighted below. Top Cover Upstream Docking assembly Slide Door Casters continued on next page...
  • Page 22 T10231_EN_B BM4050e/4035e System Operator Manual Crease Side Trimmer Module, continued Exit slot Star shaped knob* Downstream Docking as- Cable Protector / TWC docking sembly bracket* Trim Waste Transport Waste Bin Waste Bin full Detection Foam Roller* Connections 10. Rear Waste Cover*...
  • Page 23 T10231_EN_B BM4050e/4035e System Operator Manual Crease Side Trimmer Module, continued Top Cover Glass Interlock switch Counter Main switch Top Cover Latch Infeed area “A” Exit area “D” Trim waste guides Side trimmer circular knives continued on next page...
  • Page 24 T10231_EN_B BM4050e/4035e System Operator Manual Crease Side Trimmer Module, continued Waste chute(s) Creaser registration adjustment Bleed trimmer registration adjustment Latch handle, slide continued on next page...
  • Page 25 T10231_EN_B BM4050e/4035e System Operator Manual Crease Side Trimmer Module, continued Rotator Creaser tools Jam Clearance Baffle, coarse regis- Jam Clearance Baffle, fine regis- tration, area “B” tration, area “C”...

  • Page 26: Hand Feed Tray

    T10231_EN_B BM4050e/4035e System Operator Manual Hand Feed Tray The optional Hand Feed Tray can be attached when the Booklet Maker system is un- docked. When not in use, the Hand Feed Tray can be stored hanging on the Booklet Mak- er Rear Cover.

  • Page 27: Finishing Module

    T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module Exit Area Cover to Trim Waste Bin Top Cover Casters Top Cover Latch Handle continued on next page...
  • Page 28 T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module, continued Gas Spring Infeed Area Trim Waste Bin...

  • Page 29: Bst4000-1 Belt Stacker Module

    BST4000-1 Belt Stacker Module The BST4000-1 High Capacity Belt Stacker Module is an option available for the Plockmatic BM4050e/4035e Production Booklet Maker System. The stacker can be configured in a straight line after the Booklet Maker system or at a 90 degree angle.

  • Page 30: Bst4000-1 Principle Of Operation

    T10231_EN_B BM4050e/4035e System Operator Manual BST4000-1 Belt Stacker Module, continued Power switch (on/off) Belt speed selector Run-out button (full speed) BST4000-1 Principle of Operation The belt is triggered by a signal from the Booklet Maker and will run for a set time.

  • Page 31: Trim Waste Conveyor

    T10231_EN_B BM4050e/4035e System Operator Manual Trim Waste Conveyor The Trim Waste Conveyor attaches to and is powered from the CST. It transports trim waste upwards which enables the use of a larger waste bin. This makes long, unattended runs easier than ever before.
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  • Page 33: Basics

    T10231_EN_B BM4050e/4035e System Operator Manual 1. Basics Turning On / Off the Main Power VFX, CST, Booklet Maker, Finishing Module & BST Module 1 1 Make sure that the power cords to the VFX module (optional), Booklet Maker and BST (optional) are plugged into a live wall outlet.
  • Page 34 T10231_EN_B BM4050e/4035e System Operator Manual VFX, CST, Booklet Maker, Finishing Module & BST Module, con. 8 8 Open the Booklet Maker top cover. 9 9 Set main power switch [C] on Booklet Maker to ON position. NOTE: The Finishing Module is powered from the Booklet Maker and cannot be powered on separately.

  • Page 35: How To Organize Paper Stacks For Feeding

    T10231_EN_B BM4050e/4035e System Operator Manual How to organize paper stacks for feeding Feeding to the Bookletmaker VFX tray A VFX tray B Loading sheets when feeding from the VFX The loaded paper stack should be organized face up with the centerfold / inner sheet on top of stack and that the cover sheet / last sheet in the set is at the bottom of the stack (N-1).

  • Page 36: Paper Stack Preparation

    T10231_EN_B BM4050e/4035e System Operator Manual Paper Stack Preparation General 1 1 Make sure that the ink has completely dried to avoid smearing. 2 2 Hold the paper stack on a flat surface as shown. 3 3 Bend the paper stack.

  • Page 37: Measuring Paper Curl On A Single Sheet

    T10231_EN_B BM4050e/4035e System Operator Manual General, continued Flex the paper back and forth a couple of times to break surface tension and preseparate the sheets. 7 7 Realign the sheets well into a stack before putting them into the tray in order to achieve a reliable feeding operation and good finishing results.
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  • Page 39: Preparing The Vfx Feeder

    T10231_EN_B BM4050e/4035e System Operator Manual Preparing the VFX Feeder Measuring Paper Curl on a stack of sheets Take a sample of the stack (about 15 mm / 0.59” high) and place it on a flat surface 1 1 Take the midpoint as reference and...

  • Page 40: Loading Paper In The Vfx Feeder

    T10231_EN_B BM4050e/4035e System Operator Manual Loading paper in the VFX Feeder 1 1 From the Start screen, press the [A] or [B] button depending on which tray you intend to open and load. Tray A is the upper tray. NOTE...
  • Page 41 T10231_EN_B BM4050e/4035e System Operator Manual Loading paper in the VFX Feeder, continued 1 1 The Vacuum Size Valve controls the size of the vacuum suction area on the bottom of the vacuum chamber. The Vacuum Size Valve needs to be manually shifted to the correct position, which depends on paper width.

  • Page 42: Change Staple Cartridges And Check Stapler

    T10231_EN_B BM4050e/4035e System Operator Manual Change staple cartridges and Check stapler The staple cartridges contain approximately 5000 staples each. Each cartridge includes all wearable parts. The cartridges may need to be removed either for replacement or for jam clearance. Out of Staple The Booklet Maker will indicate “Out of Staple”...

  • Page 43: Stapler Miss

    T10231_EN_B BM4050e/4035e System Operator Manual Change staple cartridges and Check stapler, cont. Stapler miss If the Booklet Maker indicates “...stapler miss”, it means that there is a jam in the indicated stapler. Remove the stapler cartridge as described in “Replacing staple cartridge(s)”.

  • Page 44: Installing/Removing The Small Paper Kit

    T10231_EN_B BM4050e/4035e System Operator Manual Installing/Removing the Small Paper Kit The small paper kit consists of two side jogger extensions that are stored on the inside of the top cover. Using paper widths less than 206 mm (8.11”) requires that they are installed in the booklet maker.
  • Page 45 T10231_EN_B BM4050e/4035e System Operator Manual Installing the small paper kit, continued 4 4 Fit the keyhole shaped cut-out [E] around the upper knob [A]. 5 5 Slide the slotted holes on the left side jogger extension under knobs [A] and [B].

  • Page 46: Removing The Small Paper Kit

    T10231_EN_B BM4050e/4035e System Operator Manual Removing the small paper kit 1 1 Loosen the knobs [C] on the inside of the top cover. 2 2 Loosen the knobs [A] and [B] on the left side jogger. 3 3 Slide the left side jogger extension [D] towards the infeed area and lift when the keyhole shaped cut-out [E] fits around the upper knob [A].
  • Page 47 T10231_EN_B BM4050e/4035e System Operator Manual Removing the small paper kit, continued 4 4 Slide the slotted holes on the left side jogger extension [D] into the gaps [F] between the right spacers, knob and lock nut on the inside of the top cover.

  • Page 48: Installing/Removing The Corner Staple Kit

    T10231_EN_B BM4050e/4035e System Operator Manual Installing/Removing the corner staple kit The corner staple kit enables repositioning of the compiled sheets so that a staple can be put in the corner. The kit is stored on the rear machine frame. Selecting corner stapling will start a step-by- step guide in the UI to help installing the corner staple kit.
  • Page 49 T10231_EN_B BM4050e/4035e System Operator Manual Installing the corner staple kit, continued Slide the slotted holes on the corner staple kit [D] under knobs [A] and [B]. 5 5 Tighten the knobs [A] and [B] on the left side jogger. 6 6...

  • Page 50: Removing The Corner Staple Kit

    T10231_EN_B BM4050e/4035e System Operator Manual Removing the corner staple kit 1 1 Disconnect the cable [E] from the jack [F] in the front frame. 2 2 Loosen the knobs [A] and [B] on the left side jogger. 3 3 Slide the the corner staple kit [D] towards the infeed and lift to remove.
  • Page 51 T10231_EN_B BM4050e/4035e System Operator Manual Removing the corner staple kit, continued 4 4 Hang the corner staple kit [D] on the screw [G] on the rear frame. 5 5 Secure the cable [E] to the rear frame using the cable fastener [C].

  • Page 52: Removing Trim Waste

    T10231_EN_B BM4050e/4035e System Operator Manual Removing trim waste Side Trim Waste Bin The Side Trim Waste Bin is located behind the CST. The message “Empty Side Trim Waste Bin” will be shown on the User Interface when the Side Trim Waste Bin is full. Proceed as follows: 1 1 Empty the Side Trim Waste Bin.

  • Page 53: Removing Trim Waste From Trimmer Blade Area

    T10231_EN_B BM4050e/4035e System Operator Manual Removing trim waste from trimmer blade area The purpose of the Trim waste guides [A] is to guide waste material towards the waste chutes. The Trim waste guides are fastened using magnets and can be moved aside or removed completely, should waste material get caught in the trimmer blade area.

  • Page 54: Face Trim Waste Bin

    T10231_EN_B BM4050e/4035e System Operator Manual Face Trim Waste Bin The Face Trim Waste Bin is located inside the Finishing Module behind the Trim Waste Bin Cover. The message “Empty Face Trim Waste Bin” will be shown on the User Interface when the Face Trim Waste Bin is full.
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  • Page 56: Belt Stacker Bst4000-1

    T10231_EN_B BM4050e/4035e System Operator Manual Belt Stacker BST4000-1 Setting up Belt Stacker for right-angled mode Follow these steps to correctly set up the Stacker Move the inner Side Guide [A] as far as possible towards the Booklet Maker. 2 2 Adjust the outer Side Guide [B] to give at least 5 mm (1/4″) play.

  • Page 57: Setting Up Belt Stacker For Straight Mode

    T10231_EN_B BM4050e/4035e System Operator Manual Setting up Belt Stacker for straight mode Adjust Side Guides to their outermost position by loosening knobs [A]. 2 2 Adjust the stacking with belt speed selector [B].

  • Page 58: Detaching / Attaching The Trim Waste Conveyor

    T10231_EN_B BM4050e/4035e System Operator Manual Detaching / Attaching the Trim Waste Conveyor Detaching the Trim Waste Conveyor Lift the Rear Waste Cover [A] and hang it on the upper two of the four hangers [B] on the back side of the CST rear cover.

  • Page 59: Attaching The Trim Waste Conveyor

    T10231_EN_B BM4050e/4035e System Operator Manual Attaching the Trim Waste Conveyor Attaching the Trim Waste Conveyor is an exact reversal of detaching as described above. NOTE: Hook up the O-ring/Drive belt [D] on the pulleys [E] and [H] and ensure it is twisted as illustrated to make the Conveyor belt travel in the correct direction.

  • Page 60: Docking / Undocking

    T10231_EN_B BM4050e/4035e System Operator Manual Docking / Undocking Docking the Booklet Maker System 1 1 If installed, remove the Hand Feed Tray from the Booklet Maker. The Hand Feed Tray can be stored hanging on the top right of the rear cover of the Booklet Maker.

  • Page 61: Making Booklets

    T10231_EN_B BM4050e/4035e System Operator Manual 2. Making Booklets General procedure Settings can be changed temporarily or permanently. Temporarily means that the changes will not be possible to restore if changed again or when a saved job is loaded. Permanently means that the changes are saved as a job with the possibility of later being restored.
  • Page 62 T10231_EN_B BM4050e/4035e System Operator Manual General, continued Using paper widths less than 206 mm (8.111”) requires that the small paper kit is installed. The installation is described above (see section 1, Installing/Removing the Small Paper Kit). Changing from a larger paper size to such a small paper size will start a step-by-step guide to help installing this small paper kit.

  • Page 63: Selecting Standard Paper Sizes

    T10231_EN_B BM4050e/4035e System Operator Manual Selecting standard paper sizes From the Settings Screen, press the [Paper Size] button. Select any available standard paper size by pressing the corresponding button and save choice by pressing the green [check] button. For other paper sizes, see “Custom Paper Size”...
  • Page 64 T10231_EN_B BM4050e/4035e System Operator Manual Custom Paper size, continued Pressing the width or length numbers will dis- play a number pad. Enter the desired width and/ or length. Confirm your changes to the custom paper size by pressing the green check mark or exit with- out making any changes by pressing the red X mark.

  • Page 65: Booklet Size

    T10231_EN_B BM4050e/4035e System Operator Manual Booklet Size General From the Settings Screen, press the [Booklet Size] button. Booklet Size can be set to either of two suggested formats or to a Custom Booklet Size. The amount of Bleed trim as well as the size of the finished booklet as a result of the actual Booklet Size choices, is displayed.

  • Page 66: Custom Booklet Size

    T10231_EN_B BM4050e/4035e System Operator Manual Custom Booklet Size To set the trim manually, press the [Custom Booklet Size] button and then the [Edit] button. Set the desired width and/or length either by pressing the [plus] and [minus] buttons or by pressing the width or length numbers.

  • Page 67: Squarefold

    T10231_EN_B BM4050e/4035e System Operator Manual SquareFold General The SquareFold in the Finishing Module has three different settings - AUTO, Manual and OFF. Information on the [SquareFold] button shows the actual Status of the SquareFold and what mode is selected. Set to AUTO, the Booklet Maker uses informa-...
  • Page 68 T10231_EN_B BM4050e/4035e System Operator Manual General, continued The table below shows highest supported SquareFold pressure settings during normal operation. Precision Mode turned OFF No of A3 SRA3 8.5x11 8.5x11 11x17 12x18 210x490 225x610 225x660 sheets Off Off 6-10 11-15 For certain media requiring more SquareFold pressure, “Precision Mode” can be enabled to allow more time in the SquareFold process.

  • Page 69: Selecting Squarefold Pressure Setting

    T10231_EN_B BM4050e/4035e System Operator Manual Selecting SquareFold pressure setting The default status for the SquareFold is ON and the default mode is AUTO. After one booklet has been produced, the Mode info in the [SquareFold] button will change from “AUTO” to show the mode that was calculated to be the most appropriate mode setting.

  • Page 70: Fold

    T10231_EN_B BM4050e/4035e System Operator Manual Fold Adjusting fold position Information on the [Fold] button shows the ac- tual Fold status and position. To alter the Fold settings, press the [Fold] button from the Set- tings Screen. The operator can adjust the position of the fold up to 5 mm (0.2″) on either side of the center of...

  • Page 71: Staple

    T10231_EN_B BM4050e/4035e System Operator Manual Staple Selecting stapling On or Off Information on the [Staple] button shows the actual Staple status and position. To alter the Staple settings, press the [Staple] button from the Settings Screen. Staple status can be set to either Saddle Sta- pling, Edge Stapling, Corner Stapling or being disabled by pressing the corresponding button.

  • Page 72: Edge Staple

    T10231_EN_B BM4050e/4035e System Operator Manual Edge Staple In the Staple Settings screen, enable edge sta- pling by pressing the [Edge Staple] button. Confirm by pressing the green [check] button. NOTE: Edge stapling is possible on following paper sizes: • A4 LEF (long edge feed) and SEF (short edge feed) •...

  • Page 73: Crease

    T10231_EN_B BM4050e/4035e System Operator Manual Crease The Crease function makes it possible to crease the cover sheet and/or the centre sheet of the booklet in order to avoid toner cracking or flaking at the fold. Crease Mode Information on the [Crease] button shows the actual Crease status and position.

  • Page 74: Feeder

    T10231_EN_B BM4050e/4035e System Operator Manual Feeder General In a fully configured system, the Booklet Maker can be feed sheets either manually, using the Hand Feed Tray, or from trays A and B in the optional VFX Vacuum Feeder. Select “Layer”, “Tray”, “Sheets” or “Weight” and use any of the buttons that are not greyed out to change settings.

  • Page 75: Setting Up A Feeder Job

    T10231_EN_B BM4050e/4035e System Operator Manual Setting up a feeder job Press the [Feeder] button from the Start Screen. Number of Booklets To produce a certain number of booklets, press the [Numbler of Booklets] button and enter a number. That number will be shown on the [Feeder] button on the Start Screen.

  • Page 76: Advanced Settings

    T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings General In the Advanced Feeder Settings screen you can modify tray settings, paper loading settings, double sheet detection (DSD) settings and also test the settings. To reach Advanced Feeder Settings, press the [Advanced Settings] button from the Feeder Settings Screen.

  • Page 77: Advanced Settings In The Vfx, Trays A And B, Auto Feeder Mode On

    T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on Paper Curl To reach Paper Curl settings, press the [Paper Curl] button from the Advanced Feeder Settings Screen when in Auto Feeder Mode.
  • Page 78 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Media Properties To reach Media Properties settings, press the [Media Properties] button from the Advanced Feeder Settings Screen when in Auto Feeder Mode.

  • Page 79: Barcode Characteristics

    T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Barcode Readers If your VFX is equipped with the optional barcode readers, you can monitor every sheet fed from both trays.

  • Page 80: Functional Description

    T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Barcode Readers, continues Definitions of the control codes: Name No. of character Content Cover 1 digit (0-9) This function is used to feed covers from Tray B.
  • Page 81 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Barcode Settings This section will guide the user through the Barcode job setup. Select [Barcode Settings] from the Advanced Feeder Settings menu to open the Barcode Settings screen.
  • Page 82 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Barcode Settings, continues The Barcode cameras can scan the Barcode on the loaded stack at any point during the pro- gramming if the actual Scan button is pressed.
  • Page 83 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Barcode Settings, continues Examples: The following examples show how the machine reads the barcode and interprets the control codes. Example 1...
  • Page 84 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode on, continues Barcode Settings, continues Example 2 Barcode: Data processed by the Barcode reader: Cover function is on and a cover will be fed...

  • Page 85: Advanced Settings In The Vfx, Trays A And B, Auto Feeder Mode Off

    T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode off A number of different fans are used to create paper suction and separation between the sheets. If Auto Feeder Mode provide unsatisfactory results, it can be turned off so that the fan settings can be adjusted individually.
  • Page 86 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode off, continues Front Float Air This parameter controls the flow of the two front fans (closest to the transportation belt). Float air blows into the paper stack from the sides to create separation between sheets.
  • Page 87 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode off, continues Process Position This parameter controls the position of the top of the unseparated paper stack. The Process Position value corresponds to a position on the SP Sensor, which the operator can see via a label on the case of the SP Sensor.
  • Page 88 T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode off, continues Pick Up Time The Pick up Time is the amount of time the vac- uum is activated to feed each sheet. This value can be adjusted between 70 ms and 470 ms.

  • Page 89: Test Settings

    T10231_EN_B BM4050e/4035e System Operator Manual Advanced Settings in the VFX, trays A and B, Auto Feeder Mode off, continues Test Settings Test Settings The [Test Settings] button is used to check the manual settings. Press this button once and then [ON] to activate all the fans and move the elevator to process position according to your settings.

  • Page 90: Operation With Vfx

    T10231_EN_B BM4050e/4035e System Operator Manual Operation with VFX Proof After loading sheets, set up a job as described earlier in this section. Press the yellow [Proof] button. The VFX will then feed one set into the Booklet Maker. This allows the user to check the first booklet before starting production and when necessary change the job set up.

  • Page 91: Fine-Tuning The Booklet Appearance

    T10231_EN_B BM4050e/4035e System Operator Manual Fine-tuning the booklet appearance There are a number of adjustments you can perform to fine-tune the appearance of the booklets and compensate for variations in paper or print. NOTE: All these adjustments are specific and will be reset to zero if the Paper Size is changed. For all adjustments on this spread, start by...
  • Page 92 T10231_EN_B BM4050e/4035e System Operator Manual Set registration, Fine Adjustment, continued Send one set of the job from the Upstream De- vice and follow instructions on screen. When the set has stopped in the compiler area, follow instructions on screen to check the regis- tration of the set.

  • Page 93: Side Trimmer - Asymmetric Side Trim

    T10231_EN_B BM4050e/4035e System Operator Manual Side Trimmer - Asymmetric Side Trim Change value of the Asymmetric Side Trim if you want to offset the Side Trim from the center. From the Booklet size screen, press the [Asym- metric Side Trim] button.

  • Page 94: Skew Compensation

    T10231_EN_B BM4050e/4035e System Operator Manual Skew Compensation There is a number of reasons why finished book- lets could come out skewed. One being that the sheets might not have been cut in perfect angle. The folder can be set up to compensate for that.

  • Page 95: Manual Feed

    T10231_EN_B BM4050e/4035e System Operator Manual Manual Feed Sets can be manually fed to the Booklet Maker using the optional Hand Feed Tray. The Hand Feed Tray can be found stored hanging on the Booklet Maker Rear Cover when not in use.
  • Page 96 T10231_EN_B BM4050e/4035e System Operator Manual Page intentionally blank.

  • Page 97: Tools

    T10231_EN_B BM4050e/4035e System Operator Manual 3. Tools The Tools screen Press the [Tools] button to get to the Tools screen. Select the setting you want to change by pressing the corresponding button. After changing setting in the sub screen, press the green [check] button to save your changes and return to the Tools screen.

  • Page 98: Squarefold Offset

    T10231_EN_B BM4050e/4035e System Operator Manual SquareFold Offset The SquareFold pressure setting is set to a standard that should suit most applications. Operators have the option of sharpening or softening the square edges based on application or preference. Select sharper edges by pressing the [+] button or softer edges by pressing the [-] button.

  • Page 99: Units

    T10231_EN_B BM4050e/4035e System Operator Manual Units Select the desired units by pressing the [millim- eter] or [inch] button. By selecting Metric, Inch or Japan Series, the corresponding common paper sizes will be shown when pressing the [Paper Size] button on the Settings Screen.

  • Page 100: Software Version

    T10231_EN_B BM4050e/4035e System Operator Manual Software version Shows the software version of all modules in the booklet making system. Press the red [X] button to go back to the Tools screen. Service mode This function is for authorized service personnel...

  • Page 101: Jobs

    T10231_EN_B BM4050e/4035e System Operator Manual 4. Jobs Handling jobs The Booklet Maker has a maximum storage capacity of 100 different jobs. To make temporary changes in the actual job settings or temporary changes of a stored job, see section 2, “Making Booklets”.

  • Page 102: Loading Jobs

    T10231_EN_B BM4050e/4035e System Operator Manual Loading Jobs Open (load) any stored job by selecting the job and confirm by pressing the [Load] button. Deleting Jobs Delete any stored job by selecting the job from the list and confirm by pressing the [Delete] but- ton.

  • Page 103: Clearing Misfeed(S)

    T10231_EN_B BM4050e/4035e System Operator Manual 5. Clearing Misfeed(s) Clearing misfeed(s) General If a misfeed condition occurs, it is indicated on the Booklet Maker User Interface. See examples below. Misfeeds in the VFX Vacuum Feeder are indicated visually where in the VFX the...
  • Page 104 T10231_EN_B BM4050e/4035e System Operator Manual General, continued The User Interface provides a visual indication of where the misfeed has occurred in the FM (areas FM1 to FM4), an error code (FM-XXX) and an error description. The stacker’s misfeeds will be shown as occurring in area FM3. Area FM4 is used to indicate the Trim Waste Bin.

  • Page 105: Vfx Vacuum Feeder

    T10231_EN_B BM4050e/4035e System Operator Manual VFX Vacuum Feeder Clearing misfeed(s) inside the VFX Misfeed/Jam in vacuum tray 1 1 The affected tray will unlock 2 2 Pull out the tray [A]. 3 3 If the sheet has been misfed and is not damaged, re-position and re-start.

  • Page 106: Misfeed/Jam In Paper Transport Area

    T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed(s) inside the VFX, continued Misfeed/Jam in paper transport area 1 1 Open the VFX door [A]. 2 2 Lift the green handles [B] to the baffles. 3 3 Remove the damaged sheet(s).

  • Page 107: Misfeed/Jam In Vacuum Tray When Feeding Thick Media

    T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed(s) inside the VFX, continued Misfeed/Jam in vacuum tray when feeding thick media If you experience frequent misfeeds when feeding thick media (above 300 gsm / 111 lb Cover) from the vacuum trays and you are feeding thick media from tray B (the lower tray), try using tray A (the upper tray) instead.
  • Page 108 T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed(s) inside the VFX, continued Misfeed/Jam in vacuum tray when feeding thick media, continued 1 1 Locate the separation pads [B] (2x) and the vacuum belts [C]. 2 2 The separation pads are factory adjusted so that the distance between the top edge of the separation pads and the vacuum belts is equal to 1 mm.

  • Page 109: Cst Module

    T10231_EN_B BM4050e/4035e System Operator Manual CST module Clearing misfeed(s) in the paper path Infeed “A” area and exit “D” area - CST1 1 1 Open the top cover. 2 2 Lift up the baffles marked “A” and “D” if needed.

  • Page 110: Registration And Creaser Area - Cst2

    T10231_EN_B BM4050e/4035e System Operator Manual Registration and creaser area - CST2 1 1 Open the slide door [A]. 2 2 Unlatch and pull out the slide [B]. 3 3 Open the baffles marked “B” and “C” if needed. 4 4 Remove any jammed/misfed sheets.

  • Page 111: Booklet Maker

    T10231_EN_B BM4050e/4035e System Operator Manual Booklet Maker Clearing misfeed(s) inside the Booklet Maker Clearing misfeed in the Infeed area - BM1 To clear a misfeed indicated in Area BM1 Follow the procedure below. NOTE: See also “Clearing misfeed(s)” in areas BM2 / BM3 if other misfed sheets are present in other areas of the Booklet Maker.

  • Page 112: Clearing Misfeed In Folder Infeed Area - Bm2 (A)

    T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed in Folder Infeed area - BM2 (A) To clear a misfeed indicated in Area BM2 (A) Open and then close the top cover. If system does not purge, remove misfed sheets manually following the procedure below.

  • Page 113: Clearing Misfeed In Folder Outfeed Area - Bm2 (B)

    T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed in Folder Outfeed area - BM2 (B) To clear a misfeed indicated in Area BM2 (B) Open and then close the top cover. If system does not purge, remove misfed sheets manually following the procedure below.
  • Page 114 T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed in Folder Outfeed area - BM2 (B), continued 4 4 Pull the Levers [H] (x2) towards the centre of the machine. 5 5 Lift and remove the Lower Fold Roller Paper Guide [J].

  • Page 115: Clearing Misfeed In Lower Folder Area - Bm3

    T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed in Lower Folder area - BM3 To clear a misfeed indicated in Area BM3 Open and then close the top cover. If system does not purge, remove misfed sheets manually following the procedure below.
  • Page 116 T10231_EN_B BM4050e/4035e System Operator Manual Clearing misfeed in Lower Folder area - BM3, continued 4 4 Removing the two Transport Belts [K] from the pulleys and sliding them aside is not required but can make jam clearance easier. 5 5 Lift Paper Guide [L].

  • Page 117: Finishing Module

    T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module To clear a misfeed indicated in Areas FM1 and/or FM2 Open and then close the top cover. If system does not purge, remove misfed sheets manually following the procedure below. WARNING: The trim unit [A] has two sharp knives for trimming booklets: do not touch them for any reason and at any time.

  • Page 118: Belt Stacker

    T10231_EN_B BM4050e/4035e System Operator Manual Belt Stacker Clearing misfeed(s) Clearing misfeed in the belt stacker - BM4/FM3 To clear a misfeed indicated in Area BM4/ Follow procedure below. 1 1 Look for any jammed/misfed sets/booklets and remove them. NOTE: Cover [A] is fixed and CANNOT be lifted for safety reasons.

  • Page 119: Troubleshooting

    T10231_EN_B BM4050e/4035e System Operator Manual 6. Troubleshooting Fault codes General Procedure When there is a misfeed or a fault condition in the Booklet Maker system, a code and/or a message will be displayed on the User Interface. Follow this general procedure to clear a jam condition: •...

  • Page 120: Vacuum Feeder (Vfx) Fault Codes

    T10231_EN_B BM4050e/4035e System Operator Manual Vacuum Feeder (VFX) fault codes NOTE: As a general rule, any code beginning with VFX-1 (VFX-1XX) refers to tray A (the upper tray), while any code beginning with VFX-2 (VFX-2XX) refers to tray B (the lower tray).
  • Page 121 T10231_EN_B BM4050e/4035e System Operator Manual Vacuum Feeder (VFX) fault codes continues NOTE: For components locations, refer to the Guide to Components section of this manual. Code / message Explanation / action VF103 / VF203 Too Too Short is a paper length error detection. Too Short checks...
  • Page 122 T10231_EN_B BM4050e/4035e System Operator Manual Vacuum Feeder (VFX) fault codes continues NOTE: For components locations, refer to the Guide to Components section of this manual. Code / message Explanation / action VF107 / VF207 Tray Tray Empty is a paper present detection. Tray Empty checks if empty in tray A/B sheets are present in the activated tray during process.

  • Page 123: Barcode Reader Fault Codes

    T10231_EN_B BM4050e/4035e System Operator Manual Vacuum Feeder (VFX) fault codes continues NOTE: For components locations, refer to the Guide to Components section of this manual. Code / message Explanation / action VF301 Exit error Exit Error is a paper flow error detection. Exit Error checks if a...

  • Page 124: Vacuum Feeder (Vfx), Jam Recovery, Auto Feeder Mode Off

    T10231_EN_B BM4050e/4035e System Operator Manual Barcode Reader fault codes, continues VF53 Wrong Job ID The Barcode reader has successfully read the barcode on the current sheet, but it is not as expected. Specifically, the Job ID specified in the barcode is wrong.

  • Page 125: Miss Error

    T10231_EN_B BM4050e/4035e System Operator Manual VFX, Jam recovery, Auto Feeder Mode off continues Miss error When the message “miss” is displayed, the paper is not being fed from the trays. Procedure Does paper have cross process direction curl? Measure paper curl: if paper curl is negative, decrease process position by that amount, if paper curl is positive, increase process position by that amount.

  • Page 126: Jam, Too Long, Too Thick Errors

    T10231_EN_B BM4050e/4035e System Operator Manual VFX, Jam recovery, Auto Feeder Mode off continues Jam, Too long, Too thick errors When one of these messages is displayed, there might be jam or a double sheet detection in the trays. Procedure Does paper have cross process direction curl? Measure paper curl: if paper curl is negative, decrease process position by that amount, if paper curl is positive, increase process position by that amount.

  • Page 127: Crease Side Trimmer (Cst) Fault Codes

    T10231_EN_B BM4050e/4035e System Operator Manual Crease Side Trimmer (CST) fault codes WARNING: The CST has two sharp round knives for trimming sheets: do not touch them for any reason and at any time. If service is needed, call a technician.
  • Page 128 T10231_EN_B BM4050e/4035e System Operator Manual Booklet Maker fault codes, continues Code # Area Cause Explanation / Action Check that no obstructions are in paper path. Clean paper path. Set registration’s value might be too high. M3 (side jogger motor) BM-201 See “Set registration, Fine Adjustment”...

  • Page 129: Finishing Module Fault Codes

    T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module fault codes WARNING: The trim unit has two sharp knives for trimming booklets: do not touch them for any reason and at any time. If service is needed, call a technician. Code # Area...
  • Page 130 T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module fault codes, continues Code # Area Cause Explanation / Action Q17 (paper path sensor) not reached FM-607 in time. Q17 (paper path sensor) covered too FM-608 Exit long. Q17 (paper path sensor) covered after FM-609 purge.

  • Page 131: General Fault Codes

    T10231_EN_B BM4050e/4035e System Operator Manual General fault codes Clear Misfeed(s) In general, fault codes indicate a misfeed condition. When a misfeed occurs, it is indicated visually where the misfeed occurred, by an error code and by a component description. See section 5, “Clearing Misfeeds”, for how to clear a...
  • Page 132 T10231_EN_B BM4050e/4035e System Operator Manual...

  • Page 133: Remarks

    T10231_EN_B BM4050e/4035e System Operator Manual 7. REMARKS Do’s And Don’ts • Always follow all warnings marked on, or supplied with, the equipment. • Always exercise care in moving or relocating the equipment. • CAUTION: Power off and unplug the power cord from the wall outlet and machine before you move or relocate the equipment.

  • Page 134: Where To Put Your Machine

    T10231_EN_B BM4050e/4035e System Operator Manual Where to put Your Machine Machine environment • Always locate the equipment on a solid support surface with adequate strength for the weight of the machine. • Always keep magnets and all devices with strong magnetic fields away from the machine.
  • Page 135 T10231_EN_A BM4050e/4035e System Operator Manual Access to machine, continued Plockmatic BM4050e/4035e Production Booklet Maker floor plan 738 mm 29” 670 mm 28.3″ 290 mm 11.4″ 710 mm 670 mm 28″ 28.3” 530 mm 20.8″ 915 mm / 36” 755 mm / 29.7″ 705 mm / 27.8″...

  • Page 136: Maintaining Your Machines

    T10231_EN_B BM4050e/4035e System Operator Manual Maintaining Your Machines Maintaining Your Machines Never attempt any maintenance function that is not specifically described in this documentation. Never attempt any maintenance function that is not specifically described in this documentation. VFX Vacuum Feeder An increasing number of misfeeds may indicate a need to clean the VFX.
  • Page 137 T10231_EN_A BM4050e/4035e System Operator Manual VFX Vacuum Feeder, continued 3 3 Remove dust from the Ultrasonic [B] and the Optical [C] Double Sheet Detector (DSD) sensors with a dry, soft cloth. 4 4 Check the Separator Pads [D] for wear, tear and position (refer to “Misfeed / Jam in Vacuum Trays when feeding thick media”...

  • Page 138: Cleaning The Baffles, Paper Chutes And Feed Rollers

    T10231_EN_B BM4050e/4035e System Operator Manual VFX Vacuum Feeder, continued Cleaning the Baffles, Paper Chutes and Feed Rollers 1 1 Open the Door [A]. 2 2 Move the green handles [B] to the Baffles and clean surfaces from toner smearings. continued on next page...
  • Page 139 T10231_EN_A BM4050e/4035e System Operator Manual VFX Vacuum Feeder, continued 3 3 Clean, if needed, the Feed Rollers [C] inside the Baffles and the Infeed Wheels [D] with rubber reactivator alcohol. NOTE: Picture shows the VFX with its door transparent for clarity.

  • Page 140: Cst Module

    T10231_EN_B BM4050e/4035e System Operator Manual CST Module The feed rollers and paper path need to be cleaned regularly when in use, and if the unit has not been used for a period of time. How often this should be done depends on the paper type and print quality.

  • Page 141: Cleaning The Fixing Rollers (X3)

    T10231_EN_A BM4050e/4035e System Operator Manual Cleaning the paper path transportation nip rollers (x12), continued Nip rollers Nip rollers Nip rollers Cleaning the fixing rollers (x3) Also clean the idling rollers WARNING: Do not place your fingers inside the knife guards. Doing so may result in injury.

  • Page 142: Cleaning The Registration Cross Rollers (X6) & Friction Tires (X6)

    T10231_EN_B BM4050e/4035e System Operator Manual Cleaning the fixing rollers (x3), continued Fixing roller Cleaning the registration cross rollers (x6) & friction tires (x6) Registration cross rollers continued on next page...
  • Page 143 T10231_EN_A BM4050e/4035e System Operator Manual Cleaning the registration cross rollers (x6) & friction tires (x6), continued Friction tires continued on next page...

  • Page 144: Cleaning The Rotator Rollers (X2)

    T10231_EN_B BM4050e/4035e System Operator Manual Cleaning the rotator rollers (x2) Also clean the idler rollers Rotator rollers Cleaning the paper path sensors (x5) WARNING: Do not put your fingers inside the knife guards. Doing so may result in injury. Exit sensor...
  • Page 145 T10231_EN_A BM4050e/4035e System Operator Manual Cleaning the paper path sensors (x5), continued Rotator sensor Registration sensor continued on next page...

  • Page 146: Cleaning Of Creaser Tools (X2)

    T10231_EN_B BM4050e/4035e System Operator Manual Cleaning the paper path sensors (x5), continued Creaser sensor Cleaning of creaser tools (x2) After a period of time, toner and paper dust may leave residuals in the grooves of the tool. These grooves must be cleaned periodically to maintain creasing performance.

  • Page 147: Adjustment Of Side Trimmer Registration Angle (Parallel Cut)

    T10231_EN_A BM4050e/4035e System Operator Manual Adjustment of Side Trimmer registration angle (parallel cut) Adjustment of Side Trimmer registration angle (trimmer cut parallel to registration (operator side) edge) Turn adjustment screw [A] in desired direction. Change in adjustment is reflected on the reference scale [B].

  • Page 148: Adjustment Of Creaser Registration Angle

    T10231_EN_B BM4050e/4035e System Operator Manual Adjustment of Creaser registration angle Adjustment of Creaser registration angle Loosen the star shaped knob [A]. 2 2 Turn the knurled eccentric adjuster [B] to move reference mark in the desired direction. 3 3 Tighten the star shaped knob [A] again.

  • Page 149: Booklet Maker

    T10231_EN_A BM4050e/4035e System Operator Manual Booklet Maker Cleaning Booklet Maker Transport Belts, rollers and sensors The Booklet Maker Transport belts, rollers and sensors need to be cleaned regularly when in use. How often this should be done depends on the paper type and print quality.

  • Page 150: Cleaning Clincher Area

    T10231_EN_B BM4050e/4035e System Operator Manual Booklet Maker, continued Cleaning Clincher area Grey marks around the staple area in the center of the booklet may be caused by metal dust from the staple. If the marks are caused by dirt deposits or metal dust on the clinchers, these marks can be reduced by operator cleaning or wiping clinch area with a clean rag.

  • Page 151: Finishing Module

    T10231_EN_A BM4050e/4035e System Operator Manual Finishing Module Cleaning SquareFold Clamps and Roller The SquareFold Roller, Upper and Lower Clamp Beam need to be cleaned regularly when in use. How often this should be done depends on the paper type and print quality.
  • Page 152 T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module, continued Cleaning SquareFold Clamps and Roller, continued Trimmer Unit hidden for better clarity Clean the Upper and Lower Clamp Beam [D]. Clean the SquareFold Roller [E]. The Roller can easily be rotated by hand.

  • Page 153: Cleaning The Sensors

    T10231_EN_A BM4050e/4035e System Operator Manual Finishing Module, continued Cleaning the sensors The sensors need to be cleaned regularly when in use and if the unit has not been used for a period of time. Sensors must be wiped clean with a lint free cloth.
  • Page 154 T10231_EN_B BM4050e/4035e System Operator Manual Finishing Module, continued Sensors’ location (continued) Belt stacker sensor continued on next page...

  • Page 155: Cleaning Infeed Module Foam Rollers

    T10231_EN_A BM4050e/4035e System Operator Manual Finishing Module, continued Cleaning Infeed Module Foam Rollers WARNING: The trim unit has two sharp knives for trimming booklets: keep your hands clear of the knives The Foam Rollers in the Infeed Module need to be cleaned regularly when in use. How often this should be done depends on the paper type and print quality.

  • Page 156: Best Practices For The Bm4050E/4035E System

    T10231_EN_B BM4050e/4035e System Operator Manual Best practices for the BM4050e/4035e system • Use the side guides on the optional hand feeding table to make sure the set enters centred into the machine; • If average squarefold result is not satisfying, please see section 3 of this manual: “SquareFold Offset”;...

  • Page 157: Limitations Of The Bm4050E/4035E System

    The BM4050e/4035e system is suited for customers whose booklet making needs will not exceed an average of 30,000 booklets per month; • If sheets entering the BM4050e/4035e system are not uniform or if they are skewed, the booklet quality will vary accordingly; •...
  • Page 158 T10231_EN_B BM4050e/4035e System Operator Manual Limitations of the BM4050e/4035e system, cont. • Sheets may show marks from the “registration rollers” in the CST module. Changing media will improve the situation. This phenomenon has been seen on the following media: •...
  • Page 159 Limitations of the BM4050e/4035e system, cont. • For booklets without Face Trim, the trailing edge of the booklet may be damaged by the drive belts on the stacker. Plockmatic recommends using Face Trim or thicker sheets to minimize damage. •...
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  • Page 161: Specification

    T10231_EN_B BM4050e/4035e System Operator Manual 8. Specification Machine Specifications NOTE: Plockmatic uses QT open source license (LGPL) to develop the software used in this machine (https:// www.qt.io/qt-licensing-terms). VFX Vacuum Feeder (option) Specifications Remarks Minimum paper size, W&L 120x210 mm / 4.7x8.3″...

  • Page 162: Cst 3.0 Crease Side Trimmer Module (Option)

    90 W = 307 BTU/hr Normal operation: 300W 300W = 1024 BTU/hr Maximum load: 400W 400W = 1365 BTU/hr Noise emissions 67 dB(A), 75 dB(C) Peak Environmental Requirements For environment requirements of the sys- tem refer to BM4050e/4035e Booklet Maker specifications...

  • Page 163: Bm4050E/4035E Booklet Maker

    T10231_EN_B BM4050e/4035e System Operator Manual BM4050e/4035e Booklet Maker Specifications Remarks Speed (Inline usage) Maintains engine speed while collating Actual speed in number of sheets (actual depends on engine speed). booklets (per min / hour) depends on number of sheets per booklet.

  • Page 164: Fm4000 Finishing Module (Option)

    T10231_EN_B BM4050e/4035e System Operator Manual BM4050e/4035e Booklet Maker, continued Specifications Remarks Input / Output Sheets 1 – 50 Sheets (80 gsm / 20 lb. Bond, Stapled and folded equivalent), for BM4050e 1 – 35 Sheets (80 gsm / 20 lb. Bond,...

  • Page 165: Trim Waste Conveyor (Option)

    T10231_EN_B BM4050e/4035e System Operator Manual FM4000 Finishing Module (option), continued Specifications Remarks Paper Weight (Maxi- Same as BM4050e/4035e mum) Input / Output Sheets Same as BM4050e/4035e Offline Use Possible (Together with Booklet maker) Dimensions (L x H x D) For footprint, see section 7, Access to...

  • Page 166: System Set Size Guide

    T10231_EN_B BM4050e/4035e System Operator Manual System Set Size Guide NOTE: The following tables are guidelines designed to give an indication on how many sheet a specific application can have for a given media weight. Exact number of sheets is depending on media type and image. BM4035e A3 or 11 x 17" A4 or 8,5 x 11"...

  • Page 167: Declaration Of Conformity, Cst

    T10231_EN_A BM4050e/4035e System Operator Manual EU & UK DECLARATION OF CONFORMITY ......D0001499 (I.9) Manufacturer ..Plockmatic International AB, Telefonvägen 30, S-126 26 Hägersten, Sweden This Declaration of Conformity is issued under the sole responsibility of the manufacturer Object of the Declaration F136-001,...

  • Page 168: Declaration Of Conformity, Bm And Fm

    EU & UK DECLARATION OF CONFORMITY ......N0007571 (B.3) Manufacturer ..Plockmatic International AB, Telefonvägen 30, S-126 26 Hägersten, Sweden This Declaration of Conformity is issued under the sole responsibility of the manufacturer Object of the Declaration (including all accessories and consumables)

  • Page 169: Declaration Of Conformity, Bst

    T10231_EN_A BM4050e/4035e System Operator Manual EU & UK DECLARATION OF CONFORMITY ......D0000356 (K.5) Manufacturer ..Plockmatic International AB, Telefonvägen 30, S-126 26 Hägersten, Sweden This declaration of conformity is issued under the sole responsibility of the manufacturer Object of the Declaration Type/Model...

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