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Stryker BERTEC GOBED FL17E Maintenance Manual

Electric acute care bed
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TECHNICAL ASSISTANCE AND PARTS
1 800 428-5025 (Service in English in Canada)
1 800 327-0770 (In United States)
E-mail (Canada):
service@bertec.strykercorp.com
Manufactured by Stryker Bertec Medical Inc
72-0173 R1.2
F15-44-E-A
MAINTENANCE MANUAL
The GOBED
ELECTRIC ACUTE CARE BED
Product Number: FL17E
Product Number for the United States: 25007
TM
September 2003
Printed in Canada

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Summary of Contents for Stryker BERTEC GOBED FL17E

  • Page 1 Product Number for the United States: 25007 TECHNICAL ASSISTANCE AND PARTS 1 800 428-5025 (Service in English in Canada) 1 800 327-0770 (In United States) E-mail (Canada): service@bertec.strykercorp.com Manufactured by Stryker Bertec Medical Inc 72-0173 R1.2 September 2003 F15-44-E-A Printed in Canada...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. INTRODUCTION........................5 1.1 Bed Specifications ......................5 1.2 Technical Support......................5 1.3 Safety ..........................6 Warning / Caution / Note Definition ................6 Static Discharge Precautions ..................6 1.4 Warranty......................... 7 Limited Warranty ......................7 To Obtain Service and/or Parts ..................7 Return Authorization ....................
  • Page 4 Head Section ......................33 Bed without Optional CPR..................33 Bed with Optional CPR ..................35 4.12 Actuator Replacement....................37 Thigh Actuator ......................38 Head Actuator......................39 Hi-Lo Actuator......................40 4.13 Actuator Screw Lubrication Procedure ................ 42 Head and Thigh Actuator Screws ................42 Hi-Lo Actuator Screws ....................

  • Page 5: Introduction

    200 V~, 50-60 Hz, 3.2 A 220 V~, 50-60 Hz, 2.9 A 240 V~, 50-60 Hz, 2.7 A * Stryker Bertec pays special attention to product improvement and reserves the right to change specifications without notice 1.2 TECHNICAL SUPPORT For questions regarding this product, contact the following Technical Service department or your...

  • Page 6: Safety

    The GOBED Maintenance Manual 1.3 SAFETY WARNING / CAUTION / NOTE DEFINITION The words carry special meanings and should be carefully WARNING CAUTION NOTE reviewed. The personal safety of the patient or user may be involved. Disregarding this information could result in injury to the patient or user.

  • Page 7: Warranty

    TO OBTAIN SERVICE AND/OR PARTS To Require Service To obtain the service of a Stryker Field Service Representative for an on-site diagnosis and/or repair of a bed malfunction, contact the Technical Service department (see section 2.1) or your local representative.

  • Page 8: Return Authorization

    Stryker Bertec will take back wrong parts ordered but will not assume shipping charges and restocking fees will be charged to the user unless a Technical Service representative has been requested for an on-site diagnosis of the malfunction.

  • Page 9: Preventative Maintenance

    Preventative Maintenance Chapter 2 2. PREVENTATIVE MAINTENANCE In the text, the words "right and "left" refer to the right and left sides of a patient lying face up on the bed. 2.1 BED CLEANING AND MATTRESS CARE Do not use harsh cleaners, solvents or detergents. Do not steam clean, hose off or ultrasonically clean the bed.

  • Page 10: Lubrication

    Listed below are the lubrication points and their recommended time interval check. When needed, lubricate these points with OG2 grease (Stryker Bertec part number M0027). The use of types of grease other than the one recommended (OG2 grease) could lead to deterioration of critical parts and to mechanism failure, resulting in injury to the patient or user and damage to the bed.

  • Page 11: Lubrication Points

    Preventative Maintenance Chapter 2 LUBRICATION POINTS LEGEND: 1 YEAR 2 YEARS 5 YEARS Figure 2.2B Figure 2.2A Figure 2.2D Figure 2.2E Figure 2.2C Figure 2.2...

  • Page 12: Preventative Maintenance Program

    The GOBED Maintenance Manual 2.3 PREVENTATIVE MAINTENANCE PROGRAM ANNUAL CHECKLIST ____ Inspect for excessive wear the oil-impregnated bronze shoulder spacers found at the bed hinge points. Replace as needed. Do not lubricate these spacers. ____ Inspect and lubricate when needed the bed lubrication points described in section 2.2. ____ Inspection of all bolt, locknut and screw tightening, tighten if necessary.

  • Page 13: Recommended Spare Parts

    Preventative Maintenance Chapter 2 RECOMMENDED SPARE PARTS Listed below are the recommended spare parts to keep on hand for the GOBED. Electronic/Electrical Parts Motor Control Board QDF14-0990 Toroidal Transformer (International Series Only) QDF14-1160 Stand off pins QDF8011 Strain relief bushing QDF9541 Power cord 120V/Connector QDF17-0236/QDF8042...

  • Page 14: Troubleshooting

    Chapter 3 The GOBED Maintenance Manual 3. TROUBLESHOOTING Please consult the following troubleshooting checklist and call our Technical Service department (see section 1.2) if none of the recommended actions described below solves the problem. 3.1 TROUBLESHOOTING GUIDE PROBLEM/FAILURE WHAT TO VERIFY No power to bed Is the bed power switch turned on? Is the power cord plugged into the wall outlet?

  • Page 15: Maintenance Procedures

    Failure to observe this restriction can result in serious damage to material and/or severe injury to people. Use only identical replacement parts provided by Stryker Bertec. Except for rare exceptions, reference points - i.e. A, B, C, appearing in sequence of instructions will refer to a figure immediately preceding this sequence of instructions.

  • Page 16: Head Siderail Assembly

    The GOBED Maintenance Manual HEAD SIDERAIL ASSEMBLY If the bed being repaired is equipped with the nurse call option, be sure to provide this information to the Technical Service representative when ordering a new head siderail assembly. AU MUR D'HOPITAL TO HOSPITAL WALL Figure 4.1B Required Tools:...
  • Page 17 Maintenance Procedures Chapter 4 HEAD SECTION HEAD SIDERAIL Figure 4.1C 10. Remove the four bolts/lock washers (K) holding the siderail assembly to the head section. First remove the two bolts located near the latch lever followed by the two others. Support the assembly when removing the two last bolts.

  • Page 18: Foot Rail

    The GOBED Maintenance Manual FOOT RAIL Figure 4.1D Required Tools: Small Slotted Screwdriver Hammer Blunt-Ended Tool OG2 Grease (P/N M0027) Procedure: Raise the bed to the high position and lock the casters. Raise the siderail needing a rail replacement. Unplug the power cord from the wall receptacle. Use a small screwdriver to remove the plastic dome caps (A) sealing the front part of the two rail shafts.

  • Page 19: Membrane Replacement - Foot Board Control Panel

    Maintenance Procedures Chapter 4 4.2 MEMBRANE REPLACEMENT - FOOT BOARD CONTROL PANEL The membrane comes with the control panel plate, already affixed to it. Figure 4.2 Required Tools: Phillips Screwdriver Procedure: 1. Raise the bed to the high position and lock the casters. 2.

  • Page 20: Membrane Replacement - Siderail Control Panel

    The GOBED Maintenance Manual 4.3 MEMBRANE REPLACEMENT - SIDERAIL CONTROL PANEL Figure 4.3 Required Tools: Phillips Screwdriver Procedure: 1. Raise the bed to high position and lock the casters. 2. Raise the head siderail needing a membrane replacement. 3. Unplug the power cord from the wall receptacle. 4.

  • Page 21: Nurse Call (Optional) Component Replacement

    Maintenance Procedures Chapter 4 4.4 NURSE CALL (OPTIONAL) COMPONENT REPLACEMENT TO WALL RECEPTACLE Figure 4.4 Required Tools: Phillips Screwdriver Small Slotted Screwdriver Soldering Iron and Welding Wire Procedure: 1. Raise the bed to high position and lock the casters. 2. Remove the head board. 3.
  • Page 22 The GOBED Maintenance Manual TO MULTIPLE CONNECTOR Figure 4.4A 11. Using a Phillips screwdriver, remove the four screws (D) holding together the two sections of the nurse call control housing (E). 12. Remove the two screws (H) holding the switch support to the housing. Remove the nurse call button (J) and clean it as well as its housing.

  • Page 23: Foot Board Connector Replacement

    Maintenance Procedures Chapter 4 4.5 FOOT BOARD CONNECTOR REPLACEMENT Figure 4.5 Required Tools: Phillips Screwdriver 3/8" Wrench Procedure: 1. Raise the bed to high position and lock the casters. 2. Remove the foot board and lay on a workbench. 3. Using a Phillips screwdriver, remove the 7 screws (A) securing the support cover (B) to the inner face of the foot board and remove it.

  • Page 24: Foot End Casing Connector Replacement

    The GOBED Maintenance Manual 4.6 FOOT END CASING CONNECTOR REPLACEMENT Figure 4.6A Required Tools: Phillips Screwdriver 3/8" Wrench Procedure: 1. Raise the bed to high position, lock the casters and remove the foot board. 2. Unplug the power cord from the wall receptacle. 3.

  • Page 25: Motor Control Board

    Maintenance Procedures Chapter 4 4.7 MOTOR CONTROL BOARD FOOT END CASING COVER Figure 4.7 Required Tools: Phillips Screwdriver 3/8" Wrench Long Nose Pliers Procedure: 1. Raise the bed to high position and lock the casters. 2. Unplug the power cord from the wall receptacle. 3.

  • Page 26: Power Switch Replacement

    The GOBED Maintenance Manual 4.8 POWER SWITCH REPLACEMENT Refer to fig. 4.6A, page 24, for illustration of the reference points mentioned in this section. Required Tools: Phillips Screwdriver Procedure: 1. Raise the bed to high position and lock the casters. 2.

  • Page 27: Power Cord Replacement

    Maintenance Procedures Chapter 4 4.9 POWER CORD REPLACEMENT Step 8 of this procedure requires that the connector be removed from the extremity of the power cord in order to remove the cord from the head end casing. The power cord connector does not pass through the orifice provided for the power cord.

  • Page 28: Night Light Component Replacement

    The GOBED Maintenance Manual 4.10 NIGHT LIGHT COMPONENT REPLACEMENT The following procedure aims at troubleshooting and replacing a defective part in the photoelectric night light assembly. Required Tools: Phillips Screwdriver Side Cutter Procedure: 1. Raise the bed to maximum elevation and lock the casters. 2.
  • Page 29 Maintenance Procedures Chapter 4 NIGHT LIGHT FOOT END CASING Figure 4.10 14. Disconnect the night light cable connector (A) from the PC Board power cord connector (B). Note the connecting position of the connectors, white wire facing white wire, black facing black.

  • Page 30: Mattress Support Section Replacement

    The GOBED Maintenance Manual 4.11 MATTRESS SUPPORT SECTION REPLACEMENT FOOT SECTION HEAD TÊTE FOOT SECTION THIGH SECTION Figure 4.11A Required Tools: Phillips Screwdriver 5/32" Allen Key 1/2" Wrench Procedure: 1. Raise the bed to high position and lock the casters. 2.

  • Page 31: Thigh Section

    Maintenance Procedures Chapter 4 THIGH SECTION Before ordering a replacement thigh section, verify if the bed is equipped with the Auto Contour option and, if so, mention it when ordering the part. THIGH SECTION HEAD TÊTE FOOT SECTION SEAT SECTION Figure 4.11B Required Tools: Needle Nose Pliers...

  • Page 32: Seat Section Replacement

    The GOBED Maintenance Manual SEAT SECTION REPLACEMENT THIGH SECTION HEAD TÊTE SEAT SECTION HEAD SECTION RETRACTABLE FRAME Figure 4.11C Required Tools: 1/2" Wrench 1/2" Socket and Ratchet Medium Strength Threadlocker Procedure: 1. Raise the bed to high position, lock the casters and bring the mattress support to horizontal position.

  • Page 33: Head Section

    Maintenance Procedures Chapter 4 HEAD SECTION HEAD SECTION SEAT SECTION HEAD TÊTE Figure 4.11D • BED WITHOUT OPTIONAL CPR Required Tools: Phillips Screwdriver 5/32" Allen key Needle Nose pliers Ratchet Tie-Down Strap 1/2" Wrench OG2 Grease Procedure: 1. Raise the bed to high position, lock the casters and bring the mattress support to horizontal position.
  • Page 34 The GOBED Maintenance Manual 8. Manually lift the head section completely and attach it securely to the foot section using a ratchet tie-down strap to prevent the head section from dropping off when the upper part of the compression bar is removed from the head section at step 9. HEAD SECTION Figure 4.11E 9.

  • Page 35: Bed With Optional Cpr

    Maintenance Procedures Chapter 4 • BED WITH OPTIONAL CPR Required Tools: Phillips Screwdriver 5/32" Allen key Needle Nose pliers Ratchet Tie-Down Strap 7/16" Wrench 1/2" Wrench OG2 Grease Procedure: 1. Raise the bed to high position, lock the casters and bring the mattress support to horizontal position.
  • Page 36 The GOBED Maintenance Manual MICRO SWITCH WIRE CONNECTION RED WIRE Figure 4.11F BLACK WIRE 10. Using a 7/16" wrench, remove the locknut (E) holding the activation rod (F) to the activation lever, disengage the rod and lay it down. 11. Using a 7/16" wrench, remove the four bolts/flat washers/locknuts (G) holding the CPR support (H) to the head section and remove the CPR support.

  • Page 37: Actuator Replacement

    Maintenance Procedures Chapter 4 4.12 ACTUATOR REPLACEMENT ’ VÉRINS D ÉLÉVATION LO ACTUATORS VÉRIN DE CUISSE THIGH ACTUATOR VÉRIN DE TÊTE HEAD ACTUATOR Figure 4.12 Unless otherwise stated, all reference points of section 4.12 procedures will refer to figure 4.12 above.

  • Page 38: Thigh Actuator

    The GOBED Maintenance Manual THIGH ACTUATOR Required Tools: Needle Nose Pliers Phillips Screwdriver 3/4" Wrench OG2 Grease Procedure: 1. Raise the bed to high position, then lower it by three inches. Lock the casters and bring the mattress support to horizontal position. 2.

  • Page 39: Head Actuator

    Maintenance Procedures Chapter 4 c. Gently turn, if needed, the tube in either direction to align its holes with those of the thigh section lever arms. Raise again the Knee Gatch a few inches while holding firmly its tube and lower it completely. •...

  • Page 40: Hi-Lo Actuator

    The GOBED Maintenance Manual 11. Reverse the above steps to install the replacement head actuator. Before hooking up the actuator tube to the head section lever arms, carefully read the following Caution regarding the head actuator adjustment. It is of utmost importance that the course of the replacement head actuator be adjusted before hooking up its tube to the head section.
  • Page 41 Maintenance Procedures Chapter 4 9. Using long nose pliers, remove the Rue ring//nylon washers(2)/clevis pin (H) holding the Hi- Lo actuator tube to the Hi-Lo lever arms. Apply grease on the clevis pin and the nylon washers before hooking back the actuator tube to the Hi-Lo lever arms.

  • Page 42: Actuator Screw Lubrication Procedure

    The GOBED Maintenance Manual 4.13 ACTUATOR SCREW LUBRICATION PROCEDURE Unless otherwise stated, refer to fig. 4.12, page 37 for illustration of the reference points mentioned in this section. HEAD AND THIGH ACTUATOR SCREWS Required Tools: Ratchet and 5/16" socket Bungee Cord OG2 Grease and Brush Procedure: 1.

  • Page 43: Cpr Mechanism Component Replacement

    Maintenance Procedures Chapter 4 4.14 CPR MECHANISM COMPONENT REPLACEMENT Unless otherwise stated, refer to fig. 4.11F, page 36 for illustration of the reference points mentioned in this section. Required Tools: Long Nose Pliers Ratchet Tie-Down Strap 7/16" Wrench 1/2" Wrench OG2 grease Procedure: 1.

  • Page 44: Cpr Micro Switch

    The GOBED Maintenance Manual 4.15 CPR MICRO SWITCH MICRO SWITCH LOCATED UNDER THE HEAD SECTION Required Tools: Ratchet Tie-Down Strap 7/16" Wrench 1/2" Wrench Phillips Screwdriver Procedure: 1. Raise the bed to the high position and lock the casters. 2. Raise the head section to the high position and attach it securely to the foot section using bungee cords to prevent it from dropping off when the upper part of the small locking lever is disassembled from the head section at step 7.

  • Page 45: Micro Switch Located Under The Mattress Support

    Maintenance Procedures Chapter 4 MICRO SWITCH LOCATED UNDER THE MATTRESS SUPPORT BLACK WIRE BLACK WIRE MICRO SWITCH CONNECTIONS RED WIRE BLACK WIRE Figure 4.15A Required Tools: Phillips Screwdriver Procedure: Raise the bed to the high position and lock the casters. Raise the Knee Gatch to maximum height.

  • Page 46: Auto Contour Micro Switch Replacement

    The GOBED Maintenance Manual 4.16 AUTO CONTOUR MICRO SWITCH REPLACEMENT LEFT MOBILE RAIL FOOT END Figure 4.16 THIGH SECTION MICRO SWITCH Required Tools: Phillips Screwdriver Angle Indicator Procedure: 1. Raise the bed to the high position and lock the casters. 2.

  • Page 47: Brake/Steer Pedal Replacement

    Maintenance Procedures Chapter 4 4.17 BRAKE/STEER PEDAL REPLACEMENT Figure 4.17 Required Tools: Phillips Screwdriver 1/8" Allen Key OG2 grease Medium Strength Threadlocker Procedure: 1. Raise the bed to the high position and unplug the power cord. 2. Bring the brake/steer pedal to horizontal position (neutral) and use a Phillips screwdriver to remove the machine screw (A) located at the end of the right or left pedal shaft.

  • Page 48: Steer Wheel Component Replacement

    The GOBED Maintenance Manual 4.18 STEER WHEEL COMPONENT REPLACEMENT PIED / FOOT END SWING ARM ASSEMBLY 80-0042 WHEEL NOT INCLUDED Figure 4.18 Unless otherwise stated, all reference points mentioned in the procedures contained in section 4.18 will refer to figure 4.18 above. 5TH WHEEL CASTER Required Tools: 1/2"...

  • Page 49: Activation Lever

    Maintenance Procedures Chapter 4 ACTIVATION LEVER (J, FIGURE 4.18) Required Tools: Phillips Screwdriver 1/8" Allen Key 1/2" Wrench Procedure: 1. Raise the bed to the high position. 2. Unplug the power cord from the wall receptacle. 3. Bring the brake/steer pedal to horizontal position (neutral). 4.

  • Page 50: Swing Arm Assembly

    The GOBED Maintenance Manual SWING ARM ASSEMBLY (X, FIG. 4.18) Although the swing arm assembly is shown with its different components in the 5th wheel Parts List drawing, it is sold completely assembled (P/N 80-0042) except for the caster. Required Tools: Phillips Screwdriver 1/8"...
  • Page 51 Maintenance Procedures Chapter 4 11. Using a 1/2" wrench, remove the bolts/shoulder spacers(4)/locknuts (R) holding the torsion levers (S) to the lower part of the two counter-levers (M). 12. Remove the two torsion levers (S) from both ends of the torque shaft (T) by first removing the two locknuts (U) using a 1/2"...

  • Page 52: Caster Replacement

    The GOBED Maintenance Manual 4.19 CASTER REPLACEMENT Figure 4.19 Required Tools: Phillips Screwdriver 1/2" Wrench Long Nose Pliers 1/8" Allen Key 7/16" wrench Jack Stands (2) Medium Strength Threadlocker Procedure: 1. Raise the bed enough to place under the frame at the head or foot end of the bed (depending on the caster to be replaced) two jack stands adjusted to a height of 20"...
  • Page 53 Maintenance Procedures Chapter 4 10. Using a 1/8" Allen key, remove the pressure screw (F) located on the locking lever (G) and remove the locking lever from the locking axle. Keep the nylon washer (K). Before replacing the pressure screw, apply medium strength threadlocker (blue) on its treads. 11.

  • Page 54: Appendix A: Motor Connection Diagram

    Appendix A: Connection Diagram Appendix A: Motor Connection Diagram QE71-0262-T SCHÉMA DE BRANCHEMENT Rouge = #1 / Red = #1 / Rojo = no 1 Tête descend / Head down / Baja cabecera Assembler les fils CONNECTION DIAGRAM dans les connecteurs Brun = #3 / Brown = #3 / Marron = no 3 Tête monte / Head up / Sube cabecera DIAGRAMA DE CONNEXIÓN...

  • Page 55: Appendix B: Toroidal Transformer Connection Diagram (Fl17E International Series)

    Appendix B: Connection Diagram Appendix B: Toroidal Transformer Connection Diagram (FL17E International Series) QE71-0297-T SCHÉMA DE BRANCHEMENT 240V/220V/ CONNECTION DIAGRAM 200V/100V DIAGRAMA DE CONNEXIÓN TRANSFORMATEUR TRANSFORMER TRANSFORMADOR Mise à la terre/ Ground/Tierra Noir/Black/Negro Rouge/ Jaune/Yellow/Amarillo Red/Rojo Orange/Orange/Naranja 120V Brun/Brown/Marron Bleu/Blue/Azul Rouge/ Blanc/White/Blanco Red/Rojo...

  • Page 56: Appendix C: Toroidal Transformer Replacement (Fl17E International Series)

    Appendix C: Toroidal Transformer Replacement Appendix C: Toroidal Transformer Replacement (FL17E International Series) Required Tools: Phillips Screwdriver Ratchet and 1/2” Socket Cutting Pliers Nylon Cable Tie (1) Replacement Procedure: 1. Run the bed fully up and apply the brakes. 2. Run the head section fully up using the foot end control panel command. 3.

  • Page 57: Appendix D: Bed Positions For Maintenance Purpose

    Appendix D: Bed Positions for Maintenance Purpose Appendix D: Bed Positions for Maintenance Purpose Figure 4.1 KNEE GATCH AND FOOT SECTION FOLDED BACK TOWARDS HEAD END OF THE BED Figure 4.12A ALIGNMENT JIGS POSITIONED ON THE BED BASE FOR A HI LO ACTUATOR REPLACEMENT JACK STANDS POSITIONED UNDER THE HEAD END OF JACK STANDS POSITIONED UNDER THE FOOT END OF...

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