Oriental motor DRL Series Manual
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Oriental motor DRL Series Manual

Compact linear actuators
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This product integrates the stepper motor with a ball screw to achieve linear motion.
Performance is improved by reducing the number of components such as couplings
to make equipment more compact and by utilizing high-precision positioning technology.
Compact Linear Actuators
DRL Series
Built-In Controller Type
Repetitive
Positioning
Accuracy
0.003
±
Pulse Input Type
Max. Thrust
Force
300
N
mm

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Summary of Contents for Oriental motor DRL Series

  • Page 1 Compact Linear Actuators DRL Series Built-In Controller Type Pulse Input Type This product integrates the stepper motor with a ball screw to achieve linear motion. Performance is improved by reducing the number of components such as couplings to make equipment more compact and by utilizing high-precision positioning technology.
  • Page 2 Compact Linear Actuators Series This is the birth of the Series, providing short-stroke linear motion and high-precision positioning with immediate stops and no vibration. This product integrates a stepper motor with a ball screw to achieve linear motion. Two types of drivers are available, a pulse input type, and a highly functional built-in controller type that supports FLEX and increases system configuration flexibility.
  • Page 3 The use of conventional internally-produced parts ⑤ ③ is no longer required, thus reducing the time for equipment design and parts selection. Moreover, ◇ (when DRL Series standard type used) Number of components ① ② DRL Series this reduces the time required for assembly and...
  • Page 4 A stepper motor is used that stops immediately and without vibration. Accurate positioning. The DRL Series uses stepper motors. Stops immediately and completely with no vibration. Because this is a stepper motor, the positioning precision per step is high and the motor can be No hunting.
  • Page 5 3 Types to Select According to Your Application Product Line Standard Type Guide Type Table Type External View This type can be used incorporated This type has a guide attached with This type has a guide attached with directly into your equipment or with which the load can be fixed to the which the load can be fixed to the a load transfer guide outside the...

  • Page 6: Driver Features

    Driver Features [1] Built-In Controller Type Pulse Input Type 2 Driver Types Selectable by System Confi guration For the DRL Series driver, you can select from 2 driver types according to your host system. <Pulse Input Type> <Built-In Controller Type >...
  • Page 7 Data Copying Data setting software (MEXE02) ● Settings using RS-485 communication are also available. ● The data setting software can be downloaded from the Oriental Motor website. Oriental Motor can also provide a CD-ROM for free. ■ Operation Types In the built-in controller type, the operating speed and traveling amount of the actuator are set with operating data, and operation is performed according to the selected operating data.
  • Page 8 No. 1 as the positioning data. Time ✽ The data setting software can be downloaded from the Oriental Motor website. Oriental Motor Operating Data can also provide a CD-ROM. For details, please contact the nearby Oriental Motor sales office. No. 2...
  • Page 9 Pulse Input Type ■ System Configuration Type that executes operation by inputting pulses into the driver. Drive the actuator using the positioning unit (pulse generator) you are familiar with. Basic Setting Universal Controller (Factory Setting) Driver Actuator ■ Driver Function Function Overview You can select the 1-pulse input or 2-pulse input (negative logic) mode with the pulse input mode select...
  • Page 10 Selection of Compact Linear Actuators ■ Standard Type DRL20 DRL28 DRL42 DRL60 Accuracy Transportable Speed [mm/s] Thrust force [N] Frame Mass [kg] Ball Screw Lead Stroke Size Repetitive Type Lost motion [mm] [mm] 10 20 30 40 100 110 120 50 100 150 200 250 300 [mm] Positioning...
  • Page 11 ■ Application Centering of a Board Focusing of a CCD Camera Driving Mechanism for Micrometer Head X-Y Stage Pin Lifter Adjusting a Mirror Positioning Device Vertical Operation of Probes Driving a Dispenser Driving a Pump Actuator Device Automatic Micro-Plate Dispensing Fine-Tuning of Sensor Position Fine-Tuning of Flow-Rate Regulator Valve Setting Fine-Tuning of Nozzle Position...
  • Page 12 How to Read the Specifications Table ■ For DRL20V Table Type ● Actuator ① ② ④ ③ Max. Load Moment [N · m] :0.4 M :0.4 M :0.8 Repetitive Positioning ±0.003 Lost Motion [mm] Ground Ball Screw: 0.02 Accuracy [mm] Traveling Parallelism [mm] 0.03 ✽1...
  • Page 13 ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ① Series Name DRL: DRL Series 20: □20 mm 28: □28 mm Frame Size ② 42: □42 mm 60: □60 mm Blank: Standard Type G: Guide Type Configuration ③ V: Table Type ④...

  • Page 14: System Configuration

    Page 55) Page 51) Page 54) ● User's Manuals are available that describe the operation methods for these products. For details, please contact the nearest Oriental Motor sales office, or download from the Oriental Motor website. http://www.orientalmotor.eu ● System Configuration Example...
  • Page 15 The cables used in the EMC Universal Controller Directive evaluation. Programmable ✽ Controller 24 VDC Power ✽ Supply Connection cable (extension) ➜ Page 54) DRL Series Compact Linear Driver Actuator (Connected by the customer.) ✽1 Limit Sensors 24 VDC Power ✽ Supply Accessory (Sold separately)

  • Page 16: Standard Type

    DRL20 24 VDC Standard Type Max. Thrust Force: 15 N, Stroke: 25 mm ■ Specifications ● Actuator Repetitive Positioning ±0.003 Lost Motion [mm] Ground Ball Screw: 0.02 Accuracy [mm] ✽1 Resolution Max. Transportable Max. Thrust Max. Holding Max. Max. Stroke Lead ✽3 ✽4...
  • Page 17 DRL28 24 VDC Standard Type Max. Thrust Force: 30 N, Stroke: 30 mm/60 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Ground Ball Screw: ±0.003 Accuracy [mm] Ground Ball Screw: 0.02 ✽1 Resolution Max.
  • Page 18 DRL42 24 VDC Standard Type Max. Thrust Force: 100 N, Stroke: 40 mm/100 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Ground Ball Screw: ±0.003 Accuracy [mm] Ground Ball Screw: 0.02 ✽1 Resolution Max.
  • Page 19 DRL60 24 VDC Standard Type Max. Thrust Force: 300 N, Stroke: 50 mm/100 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Ground Ball Screw: ±0.003 Accuracy [mm] Ground Ball Screw: 0.02 ✽1 Resolution Max.
  • Page 20 ■ Dimensions (Unit = mm) ● Actuator Standard Type DRL20 Product Name Actuator Product Name Mass kg DRL20-02B1P-K ■ DRLM20-02B1P-K 0.08 DRL20-02B1PN-K ■ DRLM20-02B1PN-K 0.08 Adjusting Knob 4 M2 13.8 ( 10.5 ) 20.5 45.5 ( Effective stroke 25 ) 60.5 ●...
  • Page 21 DRL28 Product Name Actuator Product Name Mass kg DRL28-03B1P-K ■ DRLM28-03B1P-K 0.18 DRL28-03B1PN-K DRLM28-03B1PN-K ■ 0.19 DRL28-03B1M-K DRLM28-03B1M-K ■ 0.18 DRL28-03B1MN-K ■ DRLM28-03B1MN-K 0.19 Adjusting Knob 4 M2.5 16.5 0.5 10.4 (10.5) 68.5 20.5 50.5 (Effective stroke 30) ● Comes with a connection cable (0.6 m). UL Style 3265, AWG24 DRL28 Product Name Actuator Product Name...
  • Page 22 DRL42 Product Name Actuator Product Name Mass kg DRL42-10 □ 2P-K ■ DRLM42-10 □ 2P-K 0.63 DRL42-10A8P-K ■ DRLM42-10A8P-K 0.63 M4 10 Deep 4 M4 8 Deep 20 120 ( Effective stroke 100 ) 73 max. 5 Motor Leads 600 mm UL Style 3265, AWG26 DRL42 Product Name...
  • Page 23 DRL42 Product Name Actuator Product Name Mass kg DRL42-04B2MM-K ■ DRLM42-04B2MM-K M4 10 Deep 4 M4 8 Deep ( 33 ) 20 60 ( Effective stroke 40 ) 2 Electromagnetic Brake Leads 600 mm UL Style 1430, AWG22 ● Comes with a connection cable (0.6 m). UL Style 3265, AWG22 DRL60 Product Name Actuator Product Name...
  • Page 24 DRL60 Product Name Actuator Product Name Mass kg DRL60-10 □ 4P-K DRLM60-10 □ 4P-K ■ 1.38 M8 15 Deep 24.5 124.5 ( Effective stroke 100 ) 64 max. 5 Motor Leads 600 mm UL Style 3266, AWG22 4 M5 DRL60 Product Name Actuator Product Name Mass kg...
  • Page 25 DRL60 Product Name Actuator Product Name Mass kg DRL60-05B4M-K ■ DRLM60-05B4M-K DRL60-05B4MN-K DRLM60-05B4MN-K ■ 1.35 M8 15 Deep Adjusting Knob 4 M5 A – A 24.9 ( 10.5 ) 24.5 74.5 ( Effective stroke 50 ) 108.5 ● Comes with a connection cable (0.6 m). UL Style 3266, AWG22 DRL60 Product Name Actuator Product Name...
  • Page 26 DRL20G 24 VDC Guide Type Max. Thrust Force: 15 N, Stroke: 25 mm ■ Specifications ● Actuator ①±0.003 Repetitive Positioning Lost Motion [mm] Ground Ball Screw: 0.02 Max. Load Moment [N·m] :0.1 M :0.05 M :0.15 ②±0.01 Accuracy [mm] ✽1 Resolution Max.
  • Page 27 DRL28G 24 VDC Guide Type Max. Thrust Force: 30 N, Stroke: 30 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Max. Load Moment [N·m] :0.13 M :0.07 M :0.3 Ground Ball Screw: ①±0.003, ②±0.01 Accuracy [mm] Ground Ball Screw: 0.02 ✽1...
  • Page 28 DRL42G 24 VDC Guide Type Max. Thrust Force: 100 N, Stroke: 40 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Max. Load Moment [N·m] :0.5 M :0.25 M :0.8 Ground Ball Screw: ①±0.003, ②±0.01 Accuracy [mm] Ground Ball Screw: 0.02 ✽1...
  • Page 29 DRL60G 24 VDC Guide Type Max. Thrust Force: 300 N, Stroke: 50 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Max. Load Moment [N·m] :0.6 M :0.35 M :2.2 Ground Ball Screw: ①±0.003, ②±0.01 Accuracy [mm] Ground Ball Screw: 0.02 ✽1...
  • Page 30 ■ Dimensions (Unit = mm) ● Actuator Guide Type DRL20G Product Name Actuator Product Name Mass kg DRL20G-02B1P-K ■ DRLM20G-02B1P-K 0.14 DRL20G-02B1PN-K ■ DRLM20G-02B1PN-K 0.15 4 M2 4 Deep 4 M2 47.8 2 27 Adjusting Knob 2 M2 4 Deep ( 10.5 ) 21 46 ( Effective stroke 25 ) 60.5...
  • Page 31 DRL42G Product Name Actuator Product Name Mass kg DRL42G-04□2P-K ■ DRLM42G-04□2P-K DRL42G-04□2PN-K DRLM42G-04□2PN-K ■ DRL42G-04A8P-K DRLM42G-04A8P-K ■ DRL42G-04A8PN-K ■ DRLM42G-04A8PN-K 4 M4 5.5 Deep 3 43 2 M4 5 Motor Leads 600 mm UL Style 3265, AWG26 Adjusting Knob 4 M4 8 Deep ( 10.5 ) 28 68 ( Effective stroke 40 ) 96.5...
  • Page 32 DRL42G Product Name Actuator Product Name Mass kg DRL42G-04B2M-K ■ DRLM42G-04B2M-K DRL42G-04B2MN-K ■ DRLM42G-04B2MN-K 4 M4 5.5 Deep 3 43 2 M4 Adjusting Knob 4 M4 8 Deep ( 10.5 ) 28 68 ( Effective stroke 40 ) 96.5 ● Comes with a connection cable (0.6 m).
  • Page 33 DRL60G Product Name Actuator Product Name Mass kg DRL60G-05□4P-K ■ DRLM60G-05□4P-K DRL60G-05□4PN-K DRLM60G-05□4PN-K ■ 1.85 4 M5 5.5 Deep 4 M5 3 53 2 M5 5 Motor Leads 600 mm UL Style 3266, AWG22 Adjusting Knob 11.5 ( 10.5 ) 36 86 ( Effective stroke 50 ) 108.5 DRL60G...
  • Page 34 DRL60G Product Name Actuator Product Name Mass kg DRL60G-05B4M-K ■ DRLM60G-05B4M-K DRL60G-05B4MN-K ■ DRLM60G-05B4MN-K 1.85 24.9 4 M5 5.5 Deep 4 M5 3 53 2 M5 Adjusting Knob 11.5 ( 10.5 ) 36 86 ( Effective stroke 50 ) 108.5 ●...
  • Page 35 DRL20V 24 VDC Table Type Max. Thrust Force: 15 N, Stroke: 25 mm ■ Specifications ● Actuator Max. Load Moment [N·m] :0.4 M :0.4 M :0.8 Repetitive Positioning ±0.003 Lost Motion [mm] Ground Ball Screw: 0.02 Accuracy [mm] Traveling Parallelism [mm] 0.03 ✽1 Resolution...
  • Page 36 DRL28V 24 VDC Table Type Max. Thrust Force: 30 N, Stroke: 30 mm ■ Specifications ● Actuator Rolled Ball Screw: ±0.01 Max. Load Moment [N·m] :0.7 M :0.7 M :1.5 Repetitive Positioning Rolled Ball Screw: 0.05 Lost Motion [mm] Ground Ball Screw: ±0.003 Accuracy [mm] Ground Ball Screw: 0.02 Traveling Parallelism [mm]...
  • Page 37 ■ Dimensions (Unit = mm) ● Actuator Table Type DRL20V Product Name Actuator Product Name Mass kg DRL20V-02B1P-K DRLM20V-02B1P-K ■ 0.24 DRL20V-02B1PN-K ■ DRLM20V-02B1PN-K 0.25 16.2 41.2 10.5 (Effective stroke 25) 21.5 Adjusting Knob 0.014 ( H8 ) 6 Deep 13.8 2 M3 6 Deep...
  • Page 38 DRL28V Product Name Actuator Product Name Mass kg DRL28V-03□1P-K ■ DRLM28V-03□1P-K 0.48 DRL28V-03□1PN-K ■ DRLM28V-03□1PN-K 0.49 15.2 45.2 83.5 29.5 10.5 (Effective stroke 30) 16.5 0.014 Adjusting Knob (H8) 6 Deep 2 M3 6 Deep 2 M2 4 Deep 31.9 27.5 39.7 6 M3 6 Deep...

  • Page 39: General Specifications

    ■ General Specifications Driver Specifications Actuator Built-in Controller Pulse Input 130 (B) − − Heat-Resistant Class [Recognized as 105 (A) under the UL and CSA Standards.] The measured value is 100 M or more when a 500 VDC megger is applied between The measured value is 100 M or more when a 500 VDC Insulation Resistance the following locations:...
  • Page 40 ■ Built-In Controller Type RS-485 Communication Specification Protocol Modbus protocol (Modbus RTU mode) Electrical EIA-485 based, straight cable Characteristics Use twisted-pair wire (TIA/EIA-568B CAT5e or higher is recommended), and set a max. total length of 50 m. Communication Half-duplex communication, start-stop synchronization method (Data: 8 bits, stop bit: 1 bit/2 bits, parity: none/even numbers/odd Mode numbers) Baud Rate...

  • Page 41: Connection And Operation

    ■ Connection and Operation ( Built-in controller type) ● Names and Functions of Driver Parts RS-485 Communication Connector (CN7) RS-485 Communication Connector (CN6) Terminal Resistance Switch (SW3) [Driver Top] Signal Monitor Indication Control Module Connector (CN3) Axis Setting Switch (SW1) Not used (CN5) Function Switch (SW2) Actuator Connector (CN4)
  • Page 42 Function Switch (SW2) Indication Function Sets the RS-485 baud rate (Factory Setting: ON). Sets the RS-485 connection destination (Factory Setting: OFF). ◇ Settings for RS-485 Communication Speed Baud Rate 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps 250000 bps 312500 bps 625000 bps ◇...
  • Page 43 ● Connection Diagram ◇ Connections with Peripheral Equipment Included with product. Sold separately as accessories. Connected to CN6 or CN7 Control Module Data Setting Software OPX-2A MEXE02 (Sold separately) Programmable Controller or Master Equipment Connect when controlling with RS-485 communications. Connect to the driver with the communications cable Connected to CN3 for data setting software...
  • Page 44 ◇ Connection to Programmable Controller ● Connection Diagram for Connection with Current Sink Output Circuit Programmable Controller Driver 24 VDC IN-COM0 4.4 k START 4.4 k ALM-RST 4.4 k 4.4 k STOP 4.4 k 4.4 k 4.4 k HOME/P-PRESET 4.4 k 4.4 k 24 VDC max.
  • Page 45 ● Connection Diagram for Connection with Current Source Output Circuit Programmable Controller Driver 24 VDC IN-COM0 4.4 k START 4.4 k ALM-RST 4.4 k 4.4 k STOP 4.4 k 4.4 k 4.4 k HOME/P-PRESET 4.4 k 4.4 k 24 VDC max. 20 mA max.
  • Page 46 ■ Connection and Operation (Pulse input type) ● Names and Functions of Driver Parts Pulse Input Mode Select Switch (SW2) Resolution Setting Switch (SW1) [Driver Top] Power Input Indicator I/O Signal Connector (CN3) Actuator Connector (CN2) Power connector (CN1) Power Input Indicator ◇...
  • Page 47 Resolution Setting Switch (SW1) Indication Function Switch can be set to the desired resolution from the 16 resolution levels. ● Standard Type DRL20, 28 Lead 1 mm DRL42 Lead 2 mm DRL42 Lead 8 mm DRL60 Lead 4 mm Resolution Setting Switch SW1 Scale Resolution Resolution [mm]...
  • Page 48 ● Connection Diagram ◇ Connections with Peripheral Equipment Included with product. Blue Pay attention to the power Orange supply polarity. Green +24 VDC Black +24 V AWG22(0.3 mm AC Power Supply Noise Filter DC Power Supply Use as protection against 24 VDC±10% noise.
  • Page 49 ● Connection Diagram ◇ When the Pulse Input is the Line Driver [Note on Wiring] Driver ◇ I/O Signal Connection ● Input Signal The external resistor is not needed when the voltage is 24 VDC±10% 5 VDC. If voltage exceeding 5 VDC is applied, connect an external resistor R so that the current is 7 to 20 mA.
  • Page 50 ■ List of Actuator and Driver Combinations ● ● Built-In Controller Pulse Input Product Actuator Driver Product Product Actuator Driver Product Product Name Product Name Line Product Name Name Line Product Name Name DRL20-02B1P-KD DRLM20-02B1P-K DRL20-02B1P-KB DRLM20-02B1P-K LRD503-KD LRD503-K DRL20-02B1PN-KD DRLM20-02B1PN-K DRL20-02B1PN-KB DRLM20-02B1PN-K...

  • Page 51: Installation Plate

    Accessory (Sold separately) ■ Installation Plate Dedicated installation bracket used for installing a standard type or guide type actuator. Each installation plate comes with installation screws for installing the actuator to the plate. ● Please furnish the installation screws for installing the installation plate to the equipment. Material: Iron Surface Treatment: Electroless nickel plating ●...

  • Page 52: Control Module

    ■ Control Module This enables you to perform operations such as setting the driver's internal parameters and setting or changing the data. It can also be used for operations such as speed and I/O monitoring and teaching. ● Product Line (Enlarged view) Product Name OPX-2A...
  • Page 53 ● Microsoft Windows 7 Home Premium Service Pack 1 Motor website. ● Microsoft Windows 7 Professional Service Pack 1 Oriental Motor can also provide a CD-ROM for the data setting ● Microsoft Windows 7 Ultimate Service Pack 1 software. ● Microsoft Windows 7 Enterprise Service Pack 1 For details, please request from the website or contact your ●...

  • Page 54: Connection Cable

    ■ Cables ● Cable System Configuration ◇ Built-In Controller Type RS-485 Communication Cable Actuator PLC, Driver Driver Display, etc. FLEX Communication Cable Connection Cable Connection Cable Connection Cable (Extension) ◇ Pulse Input Type Driver Actuator Connection Cable Connection Cable (Extension) Connection Cable ●...

  • Page 55: Communication Cable

    RS-485 Communication Cable This cable is used to link drivers with ● Dimensions (Unit = mm) built-in controllers in multi-axis operations. It also connects the network converter to the driver. ● Product Line 21.7 Product Name Length L (m) CC001-RS4 CC002-RS4 0.25 FLEX Communication Cable...
  • Page 56 The network converter is a transducer that converts from the host communication protocol to Oriental Motor's unique RS-485 communication protocol. You can use the network converter to control products supporting Oriental Motor's RS-485 in the host communication environment. ● Product Line...
  • Page 57 ■ Home Sensor Set for Table Type This sensor set is for table types only. The consists of the photomicro sensor (with 1 m sensor cable), sensor plate, and shield plate. The screws needed for installation are also included. ● The sensor for overrun detection is not included.
  • Page 58 Selection Calculation ● As illustrated below, the parameters listed below are required Obtaining from a Graph when selecting an actuator for transporting a load from A to B. Example) Check the positioning time when you provisionally select the DRL42G-04A2P-KD and drive a transport mass of 5 kg vertically a traveling amount of 40 mm.
  • Page 59 ■ Positioning Distance — Positioning Time (Reference) The positioning time (reference) can be checked from the positioning distance. The graphs below show the characteristics when operated at max. speed and max. acceleration. DRL20 DRL28 Standard Motor High-Resolution Motor Positioning Distance [ mm ] Positioning Distance [ mm ] DRL42 DRL60...
  • Page 60 00800 - 22 55 66 22 Mon - Thu: 08:00 - 17:30 CET Friday: 08:00 - 16:00 CET C A L L OM CC * Free Call Europe info@orientalmotor.de For more information please contact: © Copyright Oriental Motor (Europa) GmbH 2015 Printed in Germany UK/072015/VERS02...

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